A belt controllable unloader

Abstract

The utility model discloses a belt controllable discharger, including a discharge hopper, a fixed structure, a discharge assembly, a monitoring assembly and a front-stage auxiliary structure, wherein the fixed structure is installed on the discharge hopper, the discharge assembly is arranged on the discharge hopper, the monitoring assembly is arranged on the discharge hopper, the front-stage auxiliary structure is located on one side of the discharge hopper, and the front-stage auxiliary structure is used to block products reaching the edge of the belt, the discharge assembly includes a discharge plate and a control telescopic rod, the discharge plate is hinged on the discharge hopper, and the control telescopic rod is hinged between the discharge plate and the inner wall of the discharge hopper. The utility model relates to the field of discharger design and belt discharge tool use, and specifically refers to a belt controllable discharger.

Description

Technical Field

[0001] The utility model relates to the design of a material unloader and the use field of a belt unloader tool, in particular to a controllable belt unloader. Background Art

[0002] Belt conveyors have the advantages of simple structure, easy maintenance, and standardized components. They are widely used in mining, metallurgy, coal and other industries to transport loose materials or finished goods. According to the requirements of the conveying process, they can be transported by a single unit, or they can be combined with other conveying equipment to form a horizontal or inclined conveying system. When some loose materials enter the next stage, some need to set up a discharge funnel on the other side of the belt conveyor to facilitate tightening the material path to help with packaging and integration.

[0003] However, most of the discharge funnels currently in use only have basic functions and are unable to adjust the discharge volume according to actual conditions. Basically, they discharge as much material as the belt conveyor feeds. A discharge control structure can be added, but if a discharge control structure is added, it is necessary to pay attention to the inventory of the discharge funnel. If there is too much inventory, it will overflow.

[0004] In addition, if there is too much stock in the unloading funnel, the monitoring component can be used to feed back to the control end, and measures can be taken when necessary. Utility Model Content

[0005] The technical problem to be solved by the utility model is that the unloading hopper of the conventional belt conveyor has a relatively simple function, lacks a monitoring function, lacks a discharge quantity control function, and cannot adjust the use of the belt conveyor according to actual conditions.

[0006] In order to solve the above problems, the technical solution adopted by the utility model is as follows: the utility model is a belt-controllable unloader, including a discharge funnel, and also including a fixed structure, a discharge assembly, a monitoring assembly and a front-stage auxiliary structure, the fixed structure is installed on the discharge funnel, the discharge assembly is arranged on the discharge funnel, the monitoring assembly is arranged on the discharge funnel, the front-stage auxiliary structure is located on one side of the discharge funnel, the front-stage auxiliary structure is used to block the products reaching the edge of the belt, the discharge assembly includes a discharge plate and a control telescopic rod, the discharge plate is hinged on the discharge funnel, and the control telescopic rod is hinged between the discharge plate and the inner wall of the discharge funnel.

[0007] Furthermore, a stopper is provided on the discharge funnel.

[0008] Furthermore, the fixed structure is symmetrically provided with two groups, and the fixed structure includes a fixed frame and a fixed plate, the fixed frame is arranged on the discharge funnel, the fixed plate is arranged on the fixed frame, and the fixed plate is externally connected to the external structure.

[0009] Furthermore, the monitoring component includes a mounting seat and a distance switch, the mounting seat is mounted on the discharge hopper, and the distance switch is disposed through the mounting seat.

[0010] Furthermore, a connecting seat is installed on the fixing frame, and a monitoring camera is penetrated through the connecting seat.

[0011] Furthermore, the front-stage auxiliary structure includes a top plate, a push rod and a baffle frame, the top plate is mounted on the external structure, the push rod is arranged on the top plate, and the baffle frame is arranged on the output rod of the push rod.

[0012] Furthermore, a plurality of groups of sliding telescopic rods are provided between the baffle frame and the top plate.

[0013] The beneficial effects achieved by the utility model using the above structure are as follows:

[0014] 1. The discharge component can be used to control the discharge amount, which is more practical. In addition, the monitoring component can be used to monitor the internal inventory of the discharge hopper in real time. If it exceeds the set value and there is a risk of overflow, corresponding measures need to be taken, such as slowing down the speed of the belt, shutting down the belt conveyor or speeding up the discharge.

[0015] 2. If there is too much material in the discharge hopper and the belt conveyor cannot be controlled in time, the front-stage auxiliary structure can be temporarily used to block the material from entering the hopper, and timely operation measures can be taken using the time difference. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a controllable belt unloader proposed by the utility model;

[0017] Figure 2 This is a structural schematic diagram of a controllable belt unloader proposed by the utility model from another angle;

[0018] Figure 3 This is a side wall cross-sectional view of a belt controllable unloader hopper proposed by the utility model;

[0019] Figure 4 This is a cross-sectional view of the other side wall of a discharge hopper of a controllable belt discharger proposed by the utility model.

[0020] Among them, 1. unloading funnel, 2. fixed structure, 3. discharging component, 4. monitoring component, 5. front-stage auxiliary structure, 6. discharging plate, 7. control telescopic rod, 8. block seat, 9. fixed frame, 10. fixed plate, 11. mounting seat, 12. distance switch, 13. connecting seat, 14. monitoring camera, 15. top plate, 16. push rod, 17. block frame, 18. sliding telescopic rod. DETAILED DESCRIPTION

[0021] like Figure 1~Figure 4 As shown, the utility model is a controllable belt discharger, including a feeding hopper 1, and also including a fixed structure 2, a discharging assembly 3, a monitoring assembly 4 and a front-stage auxiliary structure 5. The fixed structure 2 is installed on the feeding hopper 1, the discharging assembly 3 is arranged on the feeding hopper 1, the monitoring assembly 4 is arranged on the feeding hopper 1, the front-stage auxiliary structure 5 is located on one side of the feeding hopper 1, and the front-stage auxiliary structure 5 is used to block the products reaching the edge of the belt. The discharging assembly 3 includes a discharging plate 6 and a control telescopic rod 7. The discharging plate 6 is hinged on the feeding hopper 1, and the control telescopic rod 7 is hinged between the discharging plate 6 and the inner wall of the feeding hopper 1. The feeding hopper 1 is provided with a blocking seat 8, and the closed discharging plate 6 is in contact with the blocking seat 8. The control telescopic rod 7 uses a hydraulic rod.

[0022] The fixed structure 2 is symmetrically provided with two groups, and the fixed structure 2 includes a fixed frame 9 and a fixed plate 10. The fixed frame 9 is arranged on the discharge funnel 1, and the fixed plate 10 is arranged on the fixed frame 9, and the fixed plate 10 is externally connected to the external structure.

[0023] The monitoring component 4 includes a mounting seat 11 and a distance switch 12. The mounting seat 11 is installed on the unloading funnel 1, located on the side away from the belt conveyor. The distance switch 12 is installed through the mounting seat 11. The distance switch 12 is an existing product, mainly composed of a distance sensor, a controller and a switch. When the distance reaches the threshold, the switch changes its working state. A connecting seat 13 is installed on the fixing frame 9, and a monitoring camera 14 is installed through the connecting seat 13 to record the working conditions.

[0024] The front-stage auxiliary structure 5 includes a top plate 15, a push rod 16 and a baffle frame 17. The top plate 15 is installed on the external structure, the push rod 16 is arranged on the top plate 15, and the baffle frame 17 is arranged on the output rod of the push rod 16. A plurality of sets of sliding telescopic rods 18 are arranged between the baffle frame 17 and the top plate 15, and the push rod 16 uses a hydraulic rod.

[0025] When used specifically: install this product on the discharging side of the belt conveyor, and the belt will feed the product into the discharge hopper 1. Use the control telescopic rod 7 to adjust the angle of the discharging plate 6 to control the discharging amount. At the same time, the distance switch 12 monitors the internal storage amount. When the threshold is reached, the information will be sent back to the control end. According to the actual situation, choose to slow down the belt conveyor belt speed, stop the machine, or speed up the discharging. If it is a temporary accumulation or the belt conveyor cannot be controlled in time, you can also start the push rod 16 to extend, move the blocking frame 17 down to the top of the belt, close to the belt, and use the blocking frame 17 to block the movement of the product.

[0026] It should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A belt controllable discharger, comprising a discharge hopper, characterized in that: It also includes a fixed structure, a discharging component, a monitoring component and a front-stage auxiliary structure, the fixed structure is installed on the discharging funnel, the discharging component is arranged on the discharging funnel, the monitoring component is arranged on the discharging funnel, the front-stage auxiliary structure is located on one side of the discharging funnel, the front-stage auxiliary structure is used to block the products reaching the edge of the belt, the discharging component includes a discharging plate and a control telescopic rod, the discharging plate is hinged on the discharging funnel, and the control telescopic rod is hinged between the discharging plate and the inner wall of the discharging funnel.

2. A controllable belt discharger according to claim 1, characterized in that: A stopper is provided on the discharge funnel.

3. A controllable belt discharger according to claim 1, characterized in that: The fixed structure is symmetrically provided with two groups, and the fixed structure comprises a fixed frame and a fixed plate, the fixed frame is arranged on the unloading funnel, the fixed plate is arranged on the fixed frame, and the fixed plate is externally connected to the external structure.

4. A controllable belt unloader according to claim 1, characterized in that: The monitoring component comprises a mounting seat and a distance switch. The mounting seat is mounted on the material discharge hopper, and the distance switch is arranged through the mounting seat.

5. The controllable belt discharger according to claim 3, characterized in that: A connecting seat is installed on the fixing frame, and a monitoring camera is penetrated through the connecting seat.

6. A controllable belt unloader according to claim 1, characterized in that: The front-stage auxiliary structure comprises a top plate, a push rod and a baffle frame, wherein the top plate is mounted on the external structure, the push rod is arranged on the top plate, and the baffle frame is arranged on the output rod of the push rod.

7. A controllable belt unloader according to claim 6, characterized in that: A plurality of groups of sliding telescopic rods are arranged between the baffle frame and the top plate.

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