A kind of automatic uniform material distribution device for chain track
By designing an automatic uniform fabric device for chain rail links including conveyor belts, guide rails and automatic positioning devices, the problems of low efficiency and error-prone traditional artificial fabrics are solved, and automatic fabrics with uniform spacing between chain rail links and constant sensor gaps are achieved, which improves the uniformity and stability of induction heating.
Patent Information
- Application Number
- CN202420910596.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The traditional chain rail fabric process relies on manual operation, and there are problems such as low efficiency, error-prone and difficult to ensure gaps, which affects the uniformity and stability of induction heating.
An automatic uniform fabrication device for chain rail links is designed, including a conveyor belt, guide rail and automatic positioning device. The automatic positioning device extends and retracts through the cylinder drive positioning adjustment plate, and cooperates with the guide rail to limit the movement of the chain rail links on the conveyor belt to ensure that the distance between the chain rail links is uniform and the gap with the sensor is constant.
The chain rail links are uniform in the front and back spacing during induction heating and the automatic uniform fabric is maintained with constant induction gap, which improves the uniformity and stability of induction heating and reduces errors and costs caused by human factors.
Smart Images

Figure CN222699433U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of engineering machinery crawler chassis, in particular to an automatic uniform material distribution device for chain track sections. Background Art
[0002] As a key component of the crawler chassis of construction machinery, the performance of the track link is directly related to the stability and durability of the whole machine. Hardness, wear resistance and fatigue strength are key performance indicators of the track link, which are essential to ensure the stable operation of the crawler chassis under complex working conditions. At present, in order to improve these performance indicators of the track link, the track link is usually heat treated by induction heating. Heat treatment can optimize its macroscopic performance by changing the microstructure of the material.
[0003] During the induction heating process, the stability of the front and rear spacing of the track segments and the gap between them and the inductor is crucial to improving the uniformity and stability of induction heating and ensuring the consistency of product quality. However, the traditional track segment laying process relies on manual operation, which has problems such as low efficiency, easy errors, and difficulty in ensuring the gap. Utility Model Content
[0004] The utility model aims to provide a device for automatically and evenly distributing chain track segments, so that the front and rear spacing of the chain track segments is uniform during induction heating, the gap between the chain track segments and the inductors is kept constant, and the uniformity of induction heating is improved.
[0005] In order to solve the above problems, the utility model provides an automatic uniform distribution device for chain track segments, comprising: a conveyor belt, a guide rail and an automatic positioning device, the guide rail and the automatic positioning device are relatively arranged on both sides of the conveyor belt, the automatic positioning device performs telescopic movement relative to the guide rail at a preset frequency, the automatic positioning device cooperates with the guide rail to limit the movement of the chain track segments on the conveyor belt when extended, and releases the restriction on the chain track segments on the conveyor belt when retracted.
[0006] Furthermore, the automatic positioning device comprises a pushing mechanism, and a positioning adjustment plate is provided at one end of the pushing mechanism.
[0007] Furthermore, a movable first positioning pin and a second positioning pin are provided on a side of the positioning adjustment plate close to the conveyor belt.
[0008] Furthermore, a vertical first positioning groove and a transverse second positioning groove are provided on the positioning adjustment plate, the first positioning pin is slidably connected in the first positioning groove, and the second positioning pin is slidably connected in the second positioning groove, wherein the second positioning groove includes a plurality of transverse positioning grooves distributed vertically.
[0009] Furthermore, the pushing mechanism includes a base, the base is connected to a cylinder, a cylinder telescopic rod on the cylinder is connected to the positioning adjustment plate, and the telescopic movement of the cylinder telescopic rod drives the positioning adjustment plate to reciprocate relative to the guide rail.
[0010] Furthermore, the base is also provided with a sliding guide rail parallel to the cylinder, the sliding guide rail is provided with a positioning telescopic rod slidably connected thereto, and the positioning telescopic rod is fixedly connected to the positioning adjustment plate.
[0011] Furthermore, a positioning assembly is provided at one end of the positioning telescopic rod away from the positioning adjustment plate. The positioning assembly includes a positioning plate. A length-adjustable positioning bolt is provided on the inner side of the positioning plate for adjusting the distance between the positioning adjustment plate and the guide rail.
[0012] Furthermore, a positioning block is provided in the middle of the positioning telescopic rod, which is used to limit the stroke of the positioning telescopic rod and protect the automatic positioning device.
[0013] Furthermore, the base comprises a bottom plate, a vertical plate and a cylinder seat, and the cylinder is arranged on the cylinder seat.
[0014] Furthermore, the cylinder seat comprises a cylinder bracket and a cylinder connecting plate, the cylinder connecting plate is provided with a bracket mounting hole, and the cylinder bracket passes through the bracket mounting hole and is fixedly connected to the vertical plate.
[0015] Compared with the prior art, the automatic uniform material distribution device of the chain track section of the utility model mainly has the following advantages:
[0016] The utility model provides a device for automatically and evenly distributing chain rail segments. When distributing material through a conveyor belt, the pushing mechanism drives the positioning adjustment plate to extend through the cylinder, and the first positioning pin and the second positioning pin cooperate with the guide rail to limit the movement of the chain rail segments on the conveyor belt. When the positioning adjustment plate is driven to extend and retract, the restriction on the chain rail segments on the conveyor belt is released. This makes the distance between the chain rail segments on the conveyor belt uniform, and the gap between the chain rail segments and the sensor uniform and consistent; thus, automatic and even distribution of materials is completed. This can improve production efficiency, reduce errors and costs caused by human factors, and ensure the stability of the front and rear distance between the chain rail segments and the gap between the sensor. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the utility model;
[0018] Figure 2 It is a front view of the automatic positioning device of the utility model;
[0019] Figure 3 It is a side view of the automatic positioning device of the utility model;
[0020] Figure 4 It is a top view of the automatic positioning device of the utility model;
[0021] In the figure: 1. guide rail; 2. conveyor belt; 3. automatic positioning device; 4. positioning adjustment plate; 41. first positioning groove; 42. first positioning pin; 43. second positioning groove; 44. second positioning pin; 5. pushing mechanism; 51. base; 511. bottom plate; 512. vertical plate; 513. guide rail mounting hole; 52. cylinder seat; 521. cylinder bracket; 522. bracket mounting hole; 523. cylinder connecting plate; 53. cylinder; 531. cylinder telescopic rod; 54. sliding guide rail; 55. positioning telescopic rod; 56. positioning assembly; 561. positioning plate; 562. positioning bolt; 57. limit block. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. The following embodiments are used to illustrate the utility model but are not used to limit the scope of the utility model.
[0023] In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "inside", "outside", "vertical", "horizontal", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] The utility model discloses a chain track section automatic uniform material distribution device, such as Figure 1 As shown, it includes a conveyor belt 1, a guide rail 2 and an automatic positioning device 3, and the guide rail 2 and the automatic positioning device 3 are arranged on both sides of the conveyor belt 1. The automatic positioning device 3 performs telescopic movement relative to the guide rail 2 at a preset frequency. When the automatic positioning device 3 is extended, it cooperates with the guide rail 2 to limit the movement of the chain track segments on the conveyor belt 1. When the automatic positioning device 3 is retracted, the restriction on the chain track segments on the conveyor belt 1 is released, so that the distance between the chain track segments on the conveyor belt 1 is uniform.
[0026] like Figure 2 As shown, in some embodiments, the automatic positioning device 3 includes a pushing mechanism 5, and a positioning adjustment plate 4 is provided at one end of the pushing mechanism 5. A vertical first positioning groove 41 and a second positioning groove 43 along the axial direction of the conveyor belt 1 are provided on the side of the positioning adjustment plate 4 close to the conveyor belt 1, and a first positioning pin 42 is slidably connected in the first positioning groove 41, and a second positioning pin 44 is slidably connected in the second positioning groove 43. By the second positioning pin 44 sliding horizontally in the second positioning groove 43, the spacing between the front and rear chain track sections can be adjusted. Among them, the second positioning groove 43 includes a plurality of positioning grooves distributed vertically along the axial direction of the conveyor belt 1. By the first positioning pin 42 sliding vertically in the first positioning groove 41, and selecting the second positioning grooves 43 in different vertical directions, chain track sections of different models can be matched.
[0027] like Figure 3-4 As shown, in some embodiments, the pushing mechanism 5 includes a base 51, and a cylinder 53 and two sliding guide rails 54 parallel to the cylinder 53 are connected to the base 51. The base 51 includes a bottom plate 511, a vertical plate 512 and a cylinder seat 52. The sliding guide rails 54 are fixedly arranged on the vertical plate 512 through the guide rail mounting holes 513, and the two sliding guide rails 54 are respectively provided with positioning telescopic rods 55 slidably connected thereto, and one end of the positioning telescopic rods 55 is fixedly connected to the positioning adjustment plate 4. The cylinder seat 52 is fixedly arranged on the vertical plate 512 through fasteners, and includes a cylinder bracket 521 and a cylinder connecting plate 523, and the cylinder connecting plate 523 is provided with a bracket mounting hole 522, and the cylinder bracket 521 is fixedly connected to the vertical plate 512 through the bracket mounting hole 522. The cylinder 53 includes a cylinder barrel fixed on the cylinder seat 52 and a cylinder telescopic rod 531 that can telescope and slide relative to the cylinder barrel. Preferably, the cylinder 53 adopts a thin cylinder. One end of the cylinder telescopic rod 531 passes through the vertical plate 512 and is connected to the positioning adjustment plate 4. The telescopic movement of the cylinder telescopic rod 531 drives the positioning adjustment plate 4 to reciprocate relative to the guide rail 2. When the cylinder telescopic rod 531 drives the positioning adjustment plate 4 to extend, the first positioning pin 42 and the second positioning pin 44 cooperate with the guide rail 2 to limit the movement of the chain track segment on the conveyor belt 1. When the cylinder telescopic rod 531 drives the positioning adjustment plate 4 to retract, the restriction on the chain track segment on the conveyor belt 1 is released, so that the chain track segment spacing on the conveyor belt 1 is uniform.
[0028] In some embodiments, a positioning assembly 56 is provided at one end of the positioning telescopic rod 55 away from the positioning adjustment plate 3, and the positioning assembly 56 includes a positioning plate 561, and a length-adjustable positioning bolt 562 is provided inside the positioning plate 561. When the cylinder telescopic rod 531 drives the positioning adjustment plate 4 to extend, the positioning bolt 562 cooperates with the vertical plate 512 of the base 51 to define the distance between the positioning adjustment plate 4 and the guide rail 1. At the same time, by adjusting the length of the positioning bolt 562, the distance between the positioning adjustment plate 4 and the guide rail 1 can be adjusted.
[0029] In some embodiments, a limit block 57 is provided in the middle of the positioning telescopic rod 55. When the cylinder telescopic rod 531 drives the positioning adjustment plate 4 to extend or retract, the limit block 57 cooperates with the sliding guide rail 54 to limit the maximum stroke of the positioning telescopic rod 55 to protect the automatic positioning device 3.
[0030] In some embodiments, the automatic uniform distribution device for the chain track further includes a controller and a sensor, wherein the controller is electrically connected to the cylinder 53 and is used to control the cylinder 53 to operate at a preset frequency. The sensor is electrically connected to the controller and is used to obtain the position of the chain track on the conveyor belt 1 and transmit relevant data to the controller.
[0031] When the track segment starts to be laid through the conveyor belt 1, the automatic uniform material distribution device of the track segment recognizes the feeding through the sensor. After a predetermined time, the controller controls the pushing mechanism 5 to act, and drives the positioning adjustment plate 4 to approach the guide rail 1 through the cylinder 53, which is used to constrain the gaps on both sides of the track segment. The first and second track segments adjacent to each other in front and back stop after encountering the first positioning pin 42 and the second positioning pin 44, respectively, to locate the positions of the two track segments. After a predetermined time, the pushing mechanism 5 is reset, and the positioning adjustment plate 4 is driven to retract through the cylinder 53, and the first and second track segments on the conveyor belt 1 continue to move forward. After a predetermined time, the pushing mechanism 5 is activated again. At this time, the first track segment has left the range of the positioning adjustment plate 4 and continues to move forward on the conveyor belt 1. The second track segment stops after moving to the second positioning pin 44, and the third track segment stops after moving to the first positioning pin 42. Through the repeated actions of the pushing mechanism 5 at a preset frequency, it is ensured that the track segments on the conveyor belt 1 always start to move from the first positioning pin 42 and the second positioning pin 44, so that the spacing between the adjacent track segments in front and back is always consistent. When in use, the spacing between the positioning adjustment plate 4 and the guide rail 1 can be adjusted by adjusting the positioning bolt 562 to control the gap between the chain track segment and the sensor. Chain track segments of different sizes can be matched by vertically sliding the first positioning pin 42 in the first positioning groove 41 and selecting the second positioning groove 43 in different vertical directions. The spacing between the front and rear chain track segments on the conveyor belt 1 can be adjusted by horizontally sliding the second positioning pin 44 in the second positioning groove 43.
[0032] The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Although the utility model has been disclosed as a preferred embodiment as above, it is not used to limit the utility model. Any technician familiar with this patent can make some changes or modify the technical content suggested above into an equivalent embodiment with equivalent changes without departing from the scope of the technical solution of the utility model. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the utility model without departing from the content of the technical solution of the utility model still falls within the scope of the solution of the utility model.
Claims
1. A chain track section automatic uniform material distribution device, characterized in that: include: A conveyor belt (1), a guide rail (2) and an automatic positioning device (3), wherein the guide rail (2) and the automatic positioning device (3) are arranged on both sides of the conveyor belt (1) relative to each other, and the automatic positioning device (3) performs telescopic movement relative to the guide rail (2) at a preset frequency. When the automatic positioning device (3) is extended, it cooperates with the guide rail (2) to limit the movement of the chain track segments on the conveyor belt (1), and when the automatic positioning device (3) is retracted, the restriction on the chain track segments on the conveyor belt (1) is released.
2. The automatic uniform material distribution device for chain track segments according to claim 1 is characterized in that: The automatic positioning device (3) comprises a pushing mechanism (5), and a positioning adjustment plate (4) is provided at one end of the pushing mechanism (5).
3. The automatic uniform material distribution device for chain track segments according to claim 2 is characterized in that: A movable first positioning pin (42) and a second positioning pin (44) are provided on a side of the positioning adjustment plate (4) close to the conveyor belt (1).
4. The automatic uniform material distribution device for track links according to claim 3 is characterized in that: The positioning adjustment plate (4) is provided with a vertical first positioning groove (41) and a transverse second positioning groove (43); the first positioning pin (42) is slidably connected in the first positioning groove (41); the second positioning pin (44) is slidably connected in the second positioning groove (43); wherein the second positioning groove (43) comprises a plurality of transverse positioning grooves distributed along the vertical direction.
5. The automatic uniform material distribution device for track links according to claim 2 is characterized in that: The pushing mechanism (5) comprises a base (51), the base (51) being connected to a cylinder (53), a cylinder telescopic rod (531) on the cylinder (53) being connected to the positioning adjustment plate (4), and the telescopic movement of the cylinder telescopic rod (531) drives the positioning adjustment plate (4) to perform reciprocating movement relative to the guide rail (2).
6. The automatic uniform material distribution device for track links according to claim 5 is characterized in that: The base (51) is also provided with a sliding guide rail (54) parallel to the cylinder (53), and the sliding guide rail (54) is provided with a positioning telescopic rod (55) slidably connected thereto, and the positioning telescopic rod (55) is fixedly connected to the positioning adjustment plate (4).
7. The automatic uniform material distribution device for track links according to claim 6 is characterized in that: A positioning assembly (56) is provided at one end of the positioning telescopic rod (55) away from the positioning adjustment plate (4), and the positioning assembly (56) comprises a positioning plate (561). A positioning bolt (562) with adjustable length is provided on the inner side of the positioning plate (561) for adjusting the distance between the positioning adjustment plate (4) and the guide rail (2).
8. The automatic uniform material distribution device for track links according to claim 6 is characterized in that: A positioning block (57) is provided in the middle of the positioning telescopic rod (55) for limiting the travel of the positioning telescopic rod (55) and protecting the automatic positioning device (3).
9. The automatic uniform material distribution device for track links according to claim 5, characterized in that: The base (51) comprises a bottom plate (511), a vertical plate (512) and a cylinder seat (52), and the cylinder (53) is arranged on the cylinder seat (52).
10. The automatic uniform material distribution device for track links according to claim 9, characterized in that: The cylinder seat (52) comprises a cylinder bracket (521) and a cylinder connecting plate (523); a bracket mounting hole (522) is provided on the cylinder connecting plate (523); and the cylinder bracket (521) passes through the bracket mounting hole (522) to be fixedly connected to the vertical plate (512).