Multi-station automatic rotating disk mechanism
By applying a multi-station automated rotary disc mechanism on the battery cell appearance detection automation equipment, the problems of high cost and low accuracy caused by manual operation during battery cell detection are solved, and the rapid movement automation of soft-pack batteries and the efficiency and accuracy of battery cell performance detection are achieved.
Patent Information
- Application Number
- CN202421491235.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-27
AI Technical Summary
During the existing battery manufacturing process, the positive and negative ear detection of the battery cell relies on manual operation, resulting in high cost, low accuracy and inability to meet the speed requirements of modern large industrial production lines.
A multi-station automated rotary disk mechanism is designed, and applied to the battery cell appearance detection automation equipment. The rotary disk suction cup assembly on the rotary disk realizes the rapid movement of the soft-pack battery, and completes the automation of loading, alignment, testing and unloading processes.
It realizes point-to-point rapid movement automation of soft-pack battery materials, reliable positioning, high accuracy and high efficiency, reduces production costs, improves the accuracy and speed of battery cell performance detection, and meets the needs of modern large-scale industrial production lines.
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Figure CN222699465U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of battery manufacturing and assembly equipment, in particular to a multi-station automatic rotating disk mechanism applied to automatic equipment for battery core appearance detection. Background Art
[0002] At present, electronic technology is developing rapidly, and its cost performance is getting higher and higher, which leads to widespread attention on battery performance. In recent years, with the widespread popularization and development of communication technology, higher requirements have been put forward on battery capacity, safety, battery tab spacing and battery packaging.
[0003] Tabs are a raw material for producing lithium-ion polymer battery products. For example, mobile phone batteries, Bluetooth batteries, laptop batteries, etc. all need tabs. Batteries are divided into positive and negative poles, and tabs are metal conductors that lead the positive and negative poles out of the battery core. During the battery production process, the size and spacing of the positive and negative tabs of the battery are tested as a very important process before battery packaging.
[0004] During the battery performance test, the battery needs to be removed to each station and sent to the next station after the battery is tested. At present, the process of removing the battery is generally completed manually, which not only increases labor costs and management costs, but also affects the accuracy of battery performance testing due to the instability of manual operation. In addition, with the expansion of production scale and the increase in production line speed, manual removal of batteries has great speed limitations and cannot meet the speed requirements of modern large industrial production lines.
[0005] Chinese patent CN116639443A discloses a four-station rotating device, characterized in that it is used for rotating and conveying circuit boards, and the four-station rotating device includes: a turntable, which is rotatably arranged; four clamping plate platforms, which are uniformly connected to the turntable in sequence, and the clamping plate platforms include a loading area, an alignment area, a test area and a unloading area on their rotation trajectory; a rotating driver, which is connected to the turntable, and is used to drive the turntable and each of the clamping plate platforms to rotate, so that each of the clamping plate platforms cyclically passes through the loading area, the alignment area, the test area and the unloading area in sequence; wherein the clamping plate platform includes a base frame, a connecting rod and two groups of clamps; the base frame includes a main body plate and two extension rods, the main body plate is connected to the turntable, the two extension rods protrude vertically from the two ends of the main body plate respectively, and extend in the same direction, the connecting rod is vertically connected to the two extension rods, and the connecting rod is connected to the base frame The two groups of clamps are connected to the main plate and the connecting rod respectively, and the clamping openings of the two groups of clamps are opposite to each other, which solves the problem of the four-station rotation device and the four-station testing equipment of the present invention. One of the clamping plates is first located in the loading area for loading, and the two sides of the circuit board are clamped and fixed by two groups of opposite clamps. Then the rotary driver rotates 90° so that the clamping plate platform is located in the alignment area. After the alignment operation is completed, the rotary driver rotates another 90° so that the clamping plate platform is located in the testing area. Because the connecting rod and the base frame form a hollow structure, the upper head and the lower head of the testing device can be pressed and tested from the bottom and top surfaces of the circuit board respectively to meet specific testing requirements. The rotary driver rotates another 90° so that the clamping plate platform is located in the unloading area to complete the unloading operation. The rotary driver rotates cyclically, and the loading, alignment, testing and unloading processes are carried out simultaneously, which effectively improves the production efficiency. Summary of the invention
[0006] The utility model aims to solve the above-mentioned technical problems and provides a new type of multi-station automated rotating disk mechanism applied to automated cell appearance inspection equipment. The mechanism is applied to automated cell appearance inspection equipment and realizes point-to-point rapid movement automation of soft-pack battery materials. The position of each transfer is fixed, the positioning is reliable, the precision is high, and the efficiency is high. Compared with robot and module handling, the production cost of the transplanting mechanical mechanism is reduced, the accuracy and speed of cell performance detection are improved, the speed requirements of modern large-scale industrial production lines can be met, and the production efficiency is effectively improved. Through the rotating disk suction cup assembly on the rotating disk, the vacuum suction cup on the rotating disk suction cup assembly can absorb the soft-pack battery, and the loading, alignment, testing and unloading processes can be carried out simultaneously, thereby improving the compactness of the equipment and saving the equipment space.
[0007] The utility model is realized by the following technical solutions:
[0008] A multi-station automated rotating disk mechanism is used on automated battery cell appearance inspection equipment, comprising a rotating disk base, a rotating disk drive assembly, a rotating disk, a rotating table assembly, and a rotating disk suction cup assembly. The rotating disk base is installed on a frame of the automated battery cell appearance inspection equipment. The rotating disk base is provided with a rotating disk drive assembly. The rotating disk drive assembly is provided with a rotating disk. A rotating table through hole is provided in the middle of the rotating disk. The rotating table assembly is connected to the rotating disk drive assembly through the rotating table through hole in the middle of the rotating disk. A plurality of rotating disk suction cup assemblies are provided on the rotating disk. The rotating table assembly drives the rotating disk drive assembly. The rotating disk drive assembly drives the rotating disk to rotate. The rotating disk drives the rotating disk suction cup assembly to rotate.
[0009] As a further feature, the rotating disk base includes a bottom plate, a support plate, and a top plate. Support plates are provided on both sides of the bottom plate, and a top plate is provided on the top of the support plate.
[0010] Furthermore, the rotating disk drive assembly includes a rotating disk drive base plate, a rotating disk drive motor, a rotating disk drive connecting shaft, and a rotating disk drive bearing. The rotating disk drive base plate is installed on the top plate, and a rotating disk drive motor is provided on the rotating disk drive base plate. The rotating disk drive motor output shaft is connected to the rotating disk drive connecting shaft, and a rotating disk drive bearing is provided on the rotating disk drive connecting shaft.
[0011] As a further feature, the turntable assembly includes a turntable base plate, a pneumatic rotary joint, an electromagnetic reversing valve, a turntable button, a turntable connecting block, a straight pipe joint, a double-tube universal elbow, a right-angle elbow, and a turntable cover. One end of the pneumatic rotary joint is connected to the output shaft of the rotating disk drive motor, and the other end of the pneumatic rotary joint is connected to the turntable base plate. A number of electromagnetic reversing valves are arranged on the turntable base plate, a number of turntable connecting blocks are arranged on one side of the electromagnetic reversing valve, a turntable button is arranged on the turntable connecting block, a straight pipe joint is arranged on the outer wall of the electromagnetic reversing valve, a double-tube universal elbow is arranged on the inner wall of the electromagnetic reversing valve, and a right-angle elbow is arranged on the inner wall of the turntable button. The turntable cover seamlessly connects and snaps the electromagnetic reversing valve, the turntable button, the turntable connecting block, the straight pipe joint, the double-tube universal elbow, and the right-angle elbow onto the turntable base plate.
[0012] As a further step, the rotating disc suction cup assembly includes a rotating disc suction cup fixing plate, a rotating disc suction cup guide rod, a rotating disc suction cup linear bearing, a rotating disc suction cup top plate, a rotating disc suction cup mounting plate, and a rotating disc suction cup. The rotating disc suction cup fixing plate is installed on the four corners of the rotating disc. The rotating disc suction cup fixing plate is provided with a plurality of guide rod through holes. The rotating disc suction cup linear bearing is embedded in the guide rod through holes on the rotating disc suction cup fixing plate. One end of the rotating disc suction cup guide rod passes through the rotating disc suction cup linear bearing and the rotating disc suction cup mounting plate to be connected to the rotating disc suction cup. The other end of the rotating disc suction cup guide rod is connected to the rotating disc suction cup top plate, and the rotating disc suction cup absorbs soft-pack batteries.
[0013] As a further feature, a plurality of slide grooves are provided on the rotating disk suction cup mounting plate, and the rotating disk suction cup is mounted in the slide grooves on the rotating disk suction cup mounting plate, and the rotating disk suction cup can move left and right in the slide grooves.
[0014] As a further feature, the rotating disk is provided with four areas, which are a loading area, an alignment area, a testing area and a unloading area.
[0015] The beneficial effects of the utility model are that it is applied to the automated equipment for the appearance inspection of battery cells, and realizes the point-to-point rapid movement automation of soft-pack battery materials, and each transfer position is fixed, the positioning is reliable, the precision is high, and the efficiency is high. Compared with robot and module handling, the production cost of the transplanting mechanical mechanism is reduced, the accuracy and speed of the battery cell performance inspection are improved, the speed requirements of modern large-scale industrial production lines can be met, and the production efficiency is effectively improved. Through the rotating disk suction cup assembly on the rotating disk, the vacuum suction cup on the rotating disk suction cup assembly can absorb the soft-pack battery, and the loading, alignment, testing and unloading processes can be carried out simultaneously, which improves the compactness of the equipment and saves the equipment space. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the multi-station automated rotating disk mechanism of the utility model;
[0017] Figure 2 This is a schematic diagram of the exploded structure of the multi-station automated rotating disk mechanism of the utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the rotating disk drive assembly of the utility model;
[0019] Figure 4 This is a schematic diagram of the exploded structure of the rotary disk drive assembly of the utility model;
[0020] Figure 5 This is a schematic diagram of the structure of the rotating table assembly of the utility model;
[0021] Figure 6 This is a schematic diagram of the exploded structure of the rotating table assembly of the utility model;
[0022] Figure 7 This is a schematic diagram of the structure of the rotating disk suction cup assembly of the utility model;
[0023] Figure 8 This is a schematic diagram of the exploded structure of the rotating disk suction cup assembly of the utility model;
[0024] 1. Rotating disk base; 11. Bottom plate; 12. Support plate; 13. Top plate; 2. Rotating disk drive assembly; 21. Rotating disk drive bottom plate; 22. Rotating disk drive motor; 23. Rotating disk drive connecting shaft; 24. Rotating disk drive bearing; 3. Rotating disk; 4. Rotating table assembly; 41. Rotating table bottom plate; 42. Pneumatic rotary joint; 43. Solenoid reversing valve; 44. Rotating table button; 45. Rotating table connecting block; 46. Straight-through pipe joint; 47. Double-tube universal elbow; 48. Right-angle elbow; 49. Rotating table cover; 5. Rotating disk suction cup assembly; 51. Rotating disk suction cup fixing plate; 52. Rotating disk suction cup guide rod; 53. Rotating disk suction cup linear bearing; 54. Rotating disk suction cup top plate; 55. Rotating disk suction cup mounting plate; 550. Slide groove; 56. Rotating disk suction cup; 6. Soft-pack battery. DETAILED DESCRIPTION
[0025] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments:
[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0027] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0028] Refer to Figure 1-8As shown, a multi-station automated rotating disk mechanism is applied to automated equipment for cell appearance inspection, comprising a rotating disk base 1, a rotating disk drive assembly 2, a rotating disk 3, a rotating table assembly 4, and a rotating disk suction cup assembly 5. The rotating disk base 1 is mounted on a frame of the automated equipment for cell appearance inspection, the rotating disk base 1 is provided with a rotating disk drive assembly 2, the rotating disk drive assembly 2 is provided with a rotating disk 3, a rotating table through hole is provided in the middle of the rotating disk 3, the rotating table assembly 4 is connected to the rotating disk drive assembly 2 through the rotating table through hole in the middle of the rotating disk 3, a plurality of rotating disk suction cup assemblies 5 are provided on the rotating disk 3, the rotating table assembly 4 drives the rotating disk drive assembly 2, the rotating disk drive assembly 2 drives the rotating disk 3 to rotate, and the rotating disk 3 drives the rotating disk suction cup assembly 5 to rotate.
[0029] Preferably, the rotating disk base 1 comprises a bottom plate 11 , a support plate 12 , and a top plate 13 . The support plates 12 are provided on both sides of the bottom plate 11 , and the top plate 13 is provided on the top of the support plate 12 .
[0030] Preferably, the rotating disk drive assembly 2 includes a rotating disk drive base plate 21, a rotating disk drive motor 22, a rotating disk drive connecting shaft 23, and a rotating disk drive bearing 24. The rotating disk drive base plate 21 is installed on the top plate 13, and a rotating disk drive motor 22 is provided on the rotating disk drive base plate 21. The output shaft of the rotating disk drive motor 22 is connected to the rotating disk drive connecting shaft 23, and a rotating disk drive connecting shaft 23 is provided with a rotating disk drive bearing 24.
[0031] Preferably, the turntable assembly 4 includes a turntable base plate 41, a pneumatic rotary joint 42, an electromagnetic reversing valve 43, a turntable button 44, a turntable connecting block 45, a straight pipe joint 46, a double-tube universal elbow 47, a right-angle elbow 48, and a turntable cover 49. One end of the pneumatic rotary joint 42 is connected to the output shaft of the rotating disk drive motor 22, and the other end of the pneumatic rotary joint 42 is connected to the turntable base plate 41. The turntable base plate 41 is provided with a plurality of electromagnetic reversing valves 43. The electromagnetic reversing valves 43 A plurality of turntable connecting blocks 45 are provided on one side, a turntable button 44 is provided on the turntable connecting block 45, a straight pipe joint 46 is provided on the outer wall of the electromagnetic reversing valve 43, a double-tube universal elbow 47 is provided on the inner wall of the electromagnetic reversing valve 43, a right-angle elbow 48 is provided on the inner wall of the turntable button 44, and the turntable cover 49 seamlessly connects and snaps the electromagnetic reversing valve 43, the turntable button 44, the turntable connecting block 45, the straight pipe joint 46, the double-tube universal elbow 47, and the right-angle elbow 48 on the turntable bottom plate 41.
[0032] Preferably, the rotating disc suction cup assembly 5 includes a rotating disc suction cup fixing plate 51, a rotating disc suction cup guide rod 52, a rotating disc suction cup linear bearing 53, a rotating disc suction cup top plate 54, a rotating disc suction cup mounting plate 55, and a rotating disc suction cup 56. The rotating disc suction cup fixing plate 51 is installed on the four corners of the rotating disc 3. The rotating disc suction cup fixing plate 51 is provided with a plurality of guide rod through holes. The rotating disc suction cup linear bearing 53 is embedded in the guide rod through hole on the rotating disc suction cup fixing plate 51. One end of the rotating disc suction cup guide rod 52 passes through the rotating disc suction cup linear bearing 53 and the rotating disc suction cup mounting plate 55 and is connected to the rotating disc suction cup 56. The other end of the rotating disc suction cup guide rod 52 is connected to the rotating disc suction cup top plate 54. The rotating disc suction cup 56 absorbs the soft-pack battery 6.
[0033] Preferably, a plurality of slide grooves 550 are provided on the rotating disk suction cup mounting plate 55 , and the rotating disk suction cup 56 is mounted in the slide grooves 550 on the rotating disk suction cup mounting plate 55 , and the rotating disk suction cup 56 can move left and right in the slide grooves 550 .
[0034] Preferably, the rotating disk 3 is provided with four areas, which are a loading area, an alignment area, a testing area and a unloading area.
[0035] To sum up, a multi-station automated rotating disk mechanism is applied to the automated equipment for cell appearance inspection, and realizes the point-to-point rapid movement automation of soft-pack battery materials. The position of each transfer is fixed, the positioning is reliable, the precision is high, and the efficiency is high. Compared with robot and module handling, the production cost of the transplanting mechanical mechanism is reduced, the accuracy and speed of cell performance inspection are improved, the speed requirements of modern large-scale industrial production lines can be met, and the production efficiency is effectively improved. Through the rotating disk suction cup assembly on the rotating disk, the vacuum suction cup on the rotating disk suction cup assembly can absorb the soft-pack battery, and the loading, alignment, testing and unloading processes can be carried out simultaneously, which improves the compactness of the equipment and saves the equipment space.
[0036] According to the disclosure and teaching of the above description, the technicians in the field of the utility model can also make appropriate changes and modifications to the above implementation. Therefore, the utility model is not limited to the specific implementation methods disclosed and described above, and some modifications and changes to the utility model should also fall within the scope of protection of the claims of the utility model. In addition, although some specific terms are used in this specification, these terms are only for the convenience of description and do not constitute any limitation to the utility model.
Claims
1. A multi-station automated rotary disc mechanism, used in automated equipment for cell appearance inspection, characterized in that: The utility model comprises a rotating disk base, a rotating disk driving assembly, a rotating disk, a rotating table assembly and a rotating disk suction cup assembly. The rotating disk base is installed on the frame of the battery cell appearance inspection automation equipment. The rotating disk base is provided with a rotating disk driving assembly. The rotating disk driving assembly is provided with a rotating disk. A rotating table through hole is provided in the middle of the rotating disk. The rotating table assembly is connected with the rotating disk driving assembly through the rotating table through hole in the middle of the rotating disk. A plurality of rotating disk suction cup assemblies are provided on the rotating disk. The rotating table assembly drives the rotating disk driving assembly. The rotating disk driving assembly drives the rotating disk to rotate. The rotating disk drives the rotating disk suction cup assembly to rotate.
2. The multi-station automated rotary disc mechanism according to claim 1, characterized in that: The rotating disk base comprises a bottom plate, a supporting plate and a top plate. Support plates are arranged on both sides of the bottom plate, and a top plate is arranged on the top of the supporting plate.
3. The multi-station automated rotary disc mechanism according to claim 2, characterized in that: The rotating disk drive assembly includes a rotating disk drive base plate, a rotating disk drive motor, a rotating disk drive connecting shaft, and a rotating disk drive bearing. The rotating disk drive base plate is installed on the top plate, and a rotating disk drive motor is provided on the rotating disk drive base plate. The output shaft of the rotating disk drive motor is connected to the rotating disk drive connecting shaft, and a rotating disk drive bearing is provided on the rotating disk drive connecting shaft.
4. The multi-station automated rotary disc mechanism according to claim 3, characterized in that: The turntable assembly includes a turntable base plate, a pneumatic rotary joint, an electromagnetic reversing valve, a turntable button, a turntable connecting block, a straight pipe joint, a double-tube universal elbow, a right-angle elbow, and a turntable cover. One end of the pneumatic rotary joint is connected to the output shaft of the rotating disk drive motor, and the other end of the pneumatic rotary joint is connected to the turntable base plate. A plurality of electromagnetic reversing valves are arranged on the turntable base plate, a plurality of turntable connecting blocks are arranged on one side of the electromagnetic reversing valve, a turntable button is arranged on the turntable connecting block, a straight pipe joint is arranged on the outer wall of the electromagnetic reversing valve, a double-tube universal elbow is arranged on the inner wall of the electromagnetic reversing valve, and a right-angle elbow is arranged on the inner wall of the turntable button. The turntable cover seamlessly connects and snaps the electromagnetic reversing valve, the turntable button, the turntable connecting block, the straight pipe joint, the double-tube universal elbow, and the right-angle elbow onto the turntable base plate.
5. The multi-station automated rotary disc mechanism according to claim 1, characterized in that: The rotating disc suction cup assembly includes a rotating disc suction cup fixing plate, a rotating disc suction cup guide rod, a rotating disc suction cup linear bearing, a rotating disc suction cup top plate, a rotating disc suction cup mounting plate, and a rotating disc suction cup. The rotating disc suction cup fixing plate is installed on the four corners of the rotating disc. The rotating disc suction cup fixing plate is provided with a plurality of guide rod through holes. The rotating disc suction cup linear bearing is embedded in the guide rod through holes on the rotating disc suction cup fixing plate. One end of the rotating disc suction cup guide rod passes through the rotating disc suction cup linear bearing and the rotating disc suction cup mounting plate to be connected with the rotating disc suction cup. The other end of the rotating disc suction cup guide rod is connected to the rotating disc suction cup top plate. The rotating disc suction cup absorbs soft-pack batteries.
6. The multi-station automated rotary disc mechanism according to claim 5, characterized in that: The rotating disk suction cup mounting plate is provided with a plurality of slide grooves, the rotating disk suction cup is mounted in the slide grooves on the rotating disk suction cup mounting plate, and the rotating disk suction cup can move left and right in the slide grooves.
7. The multi-station automated rotary disk mechanism according to claim 1, characterized in that: The rotating disk is provided with four areas, which are a loading area, an alignment area, a testing area and a unloading area.
Citation Information
Patent Citations
Four-station rotating device and four-station testing equipment
CN116639443A