A new type of screen plate tool disassembly machine

Abstract

The utility model relates to the technical field of mesh plate disassembly, specifically, a novel mesh plate tool disassembly machine, comprising: a truss manipulator; a lifting and feeding mechanism, which is arranged in the truss manipulator, the truss manipulator comprises: a truss; an X-axis electric slide rail, which is connected to the top of the truss; a clamp assembly, which is connected to the bottom of the X-axis electric slide rail, the lifting and feeding mechanism comprises: a frame; a transmission chain line, which is arranged in the middle of the frame; a lifting motor assembly, which is arranged on the frame; a lifting frame, which is arranged at the bottom of the transmission chain line and connected to the lifting motor assembly; a lifting follower sprocket, which is arranged on both sides of the top of the frame; a lifting guide rod, which is arranged on both sides of the frame connection, and the lifting guide rod is a guide rod with a sliding sleeve. Through the combination of the truss manipulator and the lifting and feeding mechanism, a set of automatic disassembly and conveying mechanism is provided for the conveying, turnover and handling of mesh plate carriers, replacing manual labor and realizing high-efficiency unmanned production.

Description

Technical Field

[0001] The utility model relates to the technical field of screen plates, in particular to a novel screen plate tool disassembly machine. Background Art

[0002] At present, the process of disassembling screen plate equipment into single pieces after stacking them into piles for use in the next process (including transportation) generally requires a lot of manual work, which is labor-intensive and complicated to operate. It requires too many people, and because it relies on manual control, the uniformity of the disassembly is poor.

[0003] In the existing production, transportation, turnover or handling of mesh plates, a large amount of manual operation is generally required, resulting in low operating efficiency and high labor costs. Therefore, a new type of mesh plate equipment disassembly machine is proposed to provide a set of automated disassembly and conveying mechanism for the transportation, turnover and handling of mesh plate carriers, replacing manual labor and realizing high-efficiency unmanned production. Utility Model Content

[0004] In view of the problems in the prior art, the utility model provides a novel screen plate tool disassembly machine to provide a set of automated disassembly and conveying mechanisms for the conveying, turnover and transportation of screen plate carriers, thereby replacing manual labor and realizing highly efficient unmanned production.

[0005] The technical solution adopted by the utility model to solve the technical problem is a new type of screen plate device disassembly machine, comprising:

[0006] Truss manipulator;

[0007] The lifting and feeding mechanism is arranged in the truss manipulator.

[0008] By adopting the above technical solution, through the components composed of a truss manipulator and a lifting and feeding mechanism, a set of automated disassembly and conveying mechanisms is provided for the transportation, turnover and handling of mesh plate carriers, replacing manual labor and realizing high-efficiency unmanned production.

[0009] Specifically, the truss manipulator comprises:

[0010] truss;

[0011] X-axis electric slide, connected to the top of the truss;

[0012] The gripper assembly is connected to the bottom of the X-axis electric slide.

[0013] By adopting the above technical solution, the mesh plate tool claws are sent to the next process through the truss robot.

[0014] Specifically, the lifting and feeding mechanism includes:

[0015] frame;

[0016] The transmission chain line is set in the middle of the frame;

[0017] A lifting motor assembly is arranged on the frame;

[0018] A lifting frame is arranged at the bottom of the conveyor chain line and connected to the lifting motor assembly;

[0019] The lifting follower sprocket is arranged on both sides of the top of the frame;

[0020] A lifting guide rod is arranged on both sides of the frame connection, and the lifting guide rod is a guide rod with a sliding sleeve;

[0021] Two sets of corner-aligned cylinder assemblies are provided and are symmetrically arranged at the top corners of the frame;

[0022] Two sets of side-aligned cylinder assemblies are provided and are symmetrically arranged on both sides of the frame.

[0023] By adopting the above technical solution, the mesh plate equipment is lifted and aligned and corrected through the lifting and feeding mechanism.

[0024] Specifically, the clamping jaw assembly comprises:

[0025] Support profile, connected to the bottom of the sliding block of the X-axis electric slide;

[0026] At least one group of cylinder clamps are provided and arranged along both sides of the bottom of the supporting profile.

[0027] By adopting the above technical solution, the mesh plate-type device is clamped by the clamping claw assembly.

[0028] Specifically, the conveyor chain line includes:

[0029] Support sheet metal, set on top of the lifting frame;

[0030] A transmission sprocket is arranged along the corner of the supporting sheet metal;

[0031] A transmission servo motor is arranged on the supporting sheet metal;

[0032] A transmission shaft connected to a transmission servo motor;

[0033] A fixed stopper is arranged at the end of the supporting sheet metal.

[0034] By adopting the above technical solution, the entering mesh plate-like device is transmitted to the bottom of the clamping claw assembly through the transmission chain line.

[0035] The two ends of the transmission shaft are respectively fixed to the centers of the transmission sprockets at corresponding positions, and the transmission sprockets on the same side are connected by a transmission chain;

[0036] Specifically, the lifting motor assembly includes:

[0037] The servo lifting motor is arranged outside the frame;

[0038] A transverse transmission shaft is arranged at the bottom of the frame and connected to the servo lifting motor;

[0039] The lower transmission sprocket is connected to both ends of the transverse transmission shaft.

[0040] By adopting the above technical solution, the lifting motor assembly provides lifting power to the lifting frame.

[0041] Specifically, the lifting follower sprocket includes:

[0042] The sprocket supports the sheet metal, connecting the top two sides of the frame;

[0043] An upper transmission sprocket is arranged on the sprocket supporting sheet metal;

[0044] A lifting chain is connected with the upper transmission sprocket and the lower transmission sprocket.

[0045] Specifically, the improvement framework includes:

[0046] The frame is fixed with the sliding sleeves of the lifting guide rod at both ends;

[0047] Chain connecting rod, connected with the lifting chain.

[0048] By adopting the above technical solution, the conveyor chain line is supported by the lifting frame.

[0049] Specifically, the angular alignment cylinder assembly comprises:

[0050] The cylinder is installed with sheet metal and connected to the frame;

[0051] Angle alignment shaping cylinder, set on the cylinder mounting sheet metal;

[0052] Right angle sheet metal, connected with the output end of the angle-aligned shaping cylinder.

[0053] By adopting the above technical solution, the diagonal push correction of the mesh plate-type equipment is carried out through the angle alignment cylinder assembly.

[0054] Specifically, the side alignment cylinder assembly includes:

[0055] Side support sheet metal, connected to the frame;

[0056] Side alignment shaping cylinder, set on the side support sheet metal;

[0057] The side sheet metal is connected with the output end of the side alignment shaping cylinder.

[0058] By adopting the above technical solution, the two sides of the mesh plate device are pushed and corrected through the side alignment cylinder assembly.

[0059] The beneficial effects of the utility model: through the components composed of a truss manipulator and a lifting and feeding mechanism, a set of automated disassembly and conveying mechanisms is provided for the conveying, turnover and transportation of mesh plate carriers, replacing manual labor, realizing high-efficiency unmanned production, and solving the problem that in the existing production, conveying, turnover or transportation of mesh plates, a large amount of manual operation is generally required, resulting in low operating efficiency and high labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0060] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0061] Figure 1 It is an overall schematic diagram of the utility model;

[0062] Figure 2 It is a schematic diagram of the truss manipulator of the utility model;

[0063] Figure 3 This is a schematic diagram of the descending feeding mechanism of the utility model;

[0064] Figure 4 It is a schematic diagram of the clamping jaw assembly of the utility model;

[0065] Figure 5 It is a schematic diagram of the conveyor chain line of the utility model;

[0066] Figure 6 It is a schematic diagram of the lifting motor assembly of the utility model;

[0067] Figure 7 It is a schematic diagram of the lifting frame of the utility model;

[0068] Figure 8 It is a schematic diagram of the lifting follower sprocket of the utility model;

[0069] Fig. 9 It is a schematic diagram of the layout positions of the corner alignment cylinder assembly and the side alignment cylinder assembly of the utility model;

[0070] Fig.10 It is a schematic diagram of the angle alignment cylinder assembly of the utility model;

[0071] Fig.11 It is a schematic diagram of the side alignment cylinder assembly of the utility model;

[0072] Fig.12 It is a schematic diagram of the cylinder clamp of the utility model.

[0073] In the figure: 1, jaw assembly; 101, cylinder jaw; 102, support profile; 2, X-axis electric slide rail; 4, truss; 6, frame; 7, transmission chain line; 702, transmission servo motor; 703, transmission shaft; 704, fixed block; 706, support sheet metal; 707, transmission sprocket; 8, lifting motor assembly; 801, servo lifting motor; 804, lower transmission sprocket; 806, horizontal transmission shaft; 9, lifting Lifting frame; 10. Lifting follower sprocket; 1001. Sprocket support sheet metal; 1005. Upper transmission sprocket; 1006. Lifting chain; 11. Lifting guide rod; 12. Angle alignment cylinder assembly; 1201. Right-angle sheet metal; 1204. Angle alignment shaping cylinder; 1205. Cylinder mounting sheet metal; 13. Side alignment cylinder assembly; 1301. Side sheet metal; 1302. Side alignment shaping cylinder; 1303. Side support sheet metal. DETAILED DESCRIPTION

[0074] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0075] To improve efficiency, Figure 1-12 As shown, the utility model is a novel screen plate tool disassembly machine, comprising:

[0076] Truss manipulator;

[0077] The lifting and feeding mechanism is arranged in the truss manipulator.

[0078] When in use, a truss manipulator and a lifting feeding mechanism are used to provide an automated disassembly and conveying mechanism for the transportation, turnover, and handling of mesh carriers, replacing manual labor and achieving highly efficient unmanned production.

[0079] For example, Figure 2 As shown, the utility model also includes that the truss manipulator includes:

[0080] Truss 4;

[0081] X-axis electric slide rail 2, connected to the top of the truss 4;

[0082] The gripper assembly 1 is connected to the bottom of the X-axis electric slide rail 2.

[0083] For example, Figure 3 As shown, the utility model also includes that the lifting and feeding mechanism includes:

[0084] Rack 6;

[0085] The conveyor chain line 7 is arranged in the middle of the frame 6;

[0086] A lifting motor assembly 8 is arranged on the frame 6;

[0087] A lifting frame 9 is arranged at the bottom of the conveying chain line 7 and connected to the lifting motor assembly 8;

[0088] The lifting follower sprocket 10 is arranged on both sides of the top of the frame 6;

[0089] A lifting guide rod 11 is arranged on both sides of the frame 6, and the lifting guide rod 11 is a guide rod with a sliding sleeve;

[0090] Two sets of angular alignment cylinder assemblies 12 are provided and are symmetrically arranged at the top corners of the frame 6;

[0091] Two sets of side-aligned cylinder assemblies 13 are provided and are symmetrically arranged on both sides of the frame 6 .

[0092] For example, Figure 4 As shown, the utility model also includes that the clamping jaw assembly 1 includes:

[0093] The support profile 102 is connected to the bottom of the sliding block of the X-axis electric slide rail 2;

[0094] At least one group of cylinder clamps 101 are provided and are arranged along both sides of the bottom of the supporting profile 102 .

[0095] By adopting the above technical solution, the mesh plate-like device is clamped by the cylinder clamp 101 .

[0096] For example, Figure 5 As shown, the utility model also includes that the conveyor chain line 7 includes:

[0097] Support sheet metal 706, arranged on the top of lifting frame 9;

[0098] The transmission sprocket 707 is arranged along the corner of the supporting sheet metal 706;

[0099] The transmission servo motor 702 is disposed on the supporting sheet metal 706;

[0100] A transmission shaft 703 connected to the transmission servo motor 702;

[0101] The fixed stopper 704 is disposed at the end of the supporting sheet metal 706 .

[0102] The two ends of the transmission shaft 703 are respectively fixed to the centers of the transmission sprockets 707 at corresponding positions, and the transmission sprockets 707 on the same side are connected by a transmission chain;

[0103] For example, Figure 6 As shown, the utility model also includes that the lifting motor assembly 8 includes:

[0104] The servo lifting motor 801 is arranged outside the frame 6;

[0105] The transverse transmission shaft 806 is arranged at the bottom of the frame 6 and connected to the servo lifting motor 801;

[0106] The lower transmission sprocket 804 is connected to both ends of the transverse transmission shaft 806 .

[0107] By adopting the above technical solution, the servo lifting motor 801 drives the transverse transmission shaft 806 to drive the lower transmission sprocket 804 to rotate.

[0108] For example, Figure 8 As shown, the utility model also includes that the lifting follower sprocket 10 includes:

[0109] The sprocket support sheet metal 1001 is connected to both sides of the top of the frame 6;

[0110] The upper transmission sprocket 1005 is arranged on the sprocket supporting sheet metal 1001;

[0111] The lifting chain 1006 is connected to the upper transmission sprocket 1005 and the lower transmission sprocket 804.

[0112] For example, Figure 7 As shown, the utility model also includes that the lifting frame 9 includes:

[0113] The frame 901 is fixed at both ends to the sliding sleeves of the lifting guide rod 11;

[0114] The chain connecting rod 903 is connected to the lifting chain 1006 .

[0115] For example, Fig.10 As shown, the utility model also includes that the angle alignment cylinder assembly 12 includes:

[0116] The cylinder is mounted on a sheet metal 1205 and connected to the frame 6;

[0117] Angle alignment shaping cylinder 1204 is provided on a cylinder mounting sheet metal 1205;

[0118] The right angle sheet metal 1201 is connected to the output end of the angle alignment shaping cylinder 1204.

[0119] By adopting the above technical solution, the right-angle sheet metal 1201 is pushed out by the angle alignment shaping cylinder 1204.

[0120] For example, Fig.11 As shown, the utility model also includes that the side alignment cylinder assembly 13 includes:

[0121] Side support sheet metal 1303, connected to the frame 6;

[0122] The side alignment shaping cylinder 1302 is arranged on the side supporting sheet metal 1303;

[0123] The side sheet metal 1301 is connected to the output end of the side alignment shaping cylinder 1302 .

[0124] When in use, the side sheet metal 1301 is pushed out by the side alignment shaping cylinder 1302 .

[0125] When the utility model is in use, the device of the present application is assembled at the position where the mesh plate is required to be transported in the production line of the mesh plate-like apparatus, and the power supply component in the field provides power to the electrical mechanism in the present application, and the mesh plate-like apparatus sent in from the previous process is supported by the transmission chain line 7. During this period, the mesh plate-like apparatus can be a single mesh plate or multiple mesh plates stacked on top of each other. The transmission servo motor 702 drives the transmission shaft 703 to drive the transmission sprocket 707 to rotate, so that the chain on the transmission sprocket 707 drives the mesh plate-like apparatus to completely enter the transmission chain line 7, and the fixed stopper Block 704 is used to block the forward direction of the mesh-type equipment, and then the servo lifting motor 801 drives the horizontal transmission shaft 806 to drive the lower transmission sprocket 804 to rotate. Based on the connection between the upper transmission sprocket 1005 and the lower transmission sprocket 804 by the lifting chain 1006, the lifting frame 9 and the conveying chain line 7 connected to the lifting frame 9 are lifted, so that the mesh-type equipment placed on the conveying chain line 7 enters between the angle alignment cylinder assembly 12, and the right-angle sheet metal 1201 is pushed out by the angle alignment shaping cylinder 1204, and the side alignment shaping The cylinder 1302 pushes out the side sheet metal 1301, pushing the diagonal and side of the mesh-type equipment, so that the placement of the mesh-type equipment is corrected. Then the lifting motor assembly 8 further lifts the lifting frame 9, so that the mesh-type equipment on the conveyor chain line 7 enters under the clamp assembly 1, and the cylinder clamp 101 clamps the single-piece mesh or the top mesh of the stacked mesh. At the same time, the X-axis electric slide rail 2 drives the supporting profile 102 on the cylinder clamp 101 to move to the unloading position, and the cylinder clamp 101 is released. The mesh plate-like apparatus, and then the movement of the X-axis electric slide rail 2, drives the cylinder clamp 101 to move back to the top of the stacked mesh plate, and the lifting motor assembly 8 drives the lifting frame 9 to lift, so that the clamping jaws of the cylinder clamp 101 can clamp the mesh plate after closing, and then the movement of the X-axis electric slide rail 2 clamps the mesh plate and sends it to the unloading position for unloading, until the clamping and conveying of the current stacked mesh plate is completed, then the disassembly and conveying of the mesh plate-like apparatus is completed, and then the lifting motor assembly 8 drives the lifting frame 9 to descend and return to its position, until the new mesh plate is flushed and sent into the previous process, and this cycle is repeated.

[0126] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited to the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.

Claims

1. A new type of screen plate tool disassembly machine, characterized in that: include: Truss manipulator; The lifting and feeding mechanism is arranged in the truss manipulator; The truss manipulator comprises: Truss (4); An X-axis electric slide rail (2) connected to the top of the truss (4); A gripper assembly (1) is connected to the bottom of an X-axis electric slide rail (2); The lifting and feeding mechanism comprises: Rack (6); A conveyor chain line (7) is arranged in the middle of the frame (6); A lifting motor assembly (8) is arranged on the frame (6); A lifting frame (9) is arranged at the bottom of the conveying chain line (7) and connected to the lifting motor assembly (8); A lifting follower sprocket (10) is arranged on both sides of the top of the frame (6); A lifting guide rod (11) is arranged on both sides of the frame (6), and the lifting guide rod (11) is a guide rod with a sliding sleeve; Two sets of angularly aligned cylinder assemblies (12) are provided and are symmetrically arranged at the top corners of the frame (6); Two sets of side-aligned cylinder assemblies (13) are provided and are symmetrically arranged on both sides of the frame (6); The clamping jaw assembly (1) comprises: A supporting profile (102) connected to the bottom of the sliding block of the X-axis electric slide rail (2); At least one set of cylinder clamping jaws (101) is provided and arranged along both sides of the bottom of the supporting profile (102); The conveyor chain line (7) comprises: A supporting sheet metal (706) is arranged on the top of the lifting frame (9); A transmission sprocket (707) is arranged along the corner of the supporting sheet metal (706); A transmission servo motor (702) is disposed on a supporting sheet metal (706); A transmission shaft (703) connected to the transmission servo motor (702); A fixed stopper (704) is arranged at the end of the supporting sheet metal (706); The two ends of the transmission shaft (703) are respectively fixed to the centers of the transmission sprockets (707) at corresponding positions, and the transmission sprockets (707) on the same side are connected by a transmission chain; The lifting motor assembly (8) comprises: A servo lifting motor (801) is arranged outside the frame (6); A transverse transmission shaft (806) is arranged at the bottom of the frame (6) and connected to the servo lifting motor (801); A lower transmission sprocket (804) connected to both ends of the transverse transmission shaft (806); The lifting follower sprocket (10) comprises: Sprocket support sheet metal (1001), connected to both sides of the top of the frame (6); An upper transmission sprocket (1005) is arranged on the sprocket supporting sheet metal (1001); A lifting chain (1006) connected to the upper transmission sprocket (1005) and the lower transmission sprocket (804); The lifting frame (9) comprises: The frame (901) has two ends fixed to the sliding sleeves of the lifting guide rod (11); A chain connecting rod (903) connected to a lifting chain (1006); The angular alignment cylinder assembly (12) comprises: The cylinder mounting sheet metal (1205) is connected to the frame (6); An angular alignment shaping cylinder (1204) is disposed on a cylinder mounting sheet metal (1205); A right angle sheet metal (1201) is connected to the output end of the angle alignment shaping cylinder (1204); The side alignment cylinder assembly (13) comprises: Side support sheet metal (1303), connected to the frame (6); A side alignment shaping cylinder (1302) is arranged on a side supporting sheet metal (1303); The side sheet metal (1301) is connected to the output end of the side alignment shaping cylinder (1302).

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