A sludge treatment filter press device

By designing a sludge treatment filter pressing device that includes filter pressing rollers, mud pads, chains, cleaning brush rollers and erosion pipes, the problem that existing devices cannot transport sludge and rinse filter cotton at the same time is solved, and efficient sludge treatment and filter cotton maintenance are achieved.

CN222700180UActive Publication Date: 2025-04-01QINGDAO LANBO DIGITAL TECHNOLOGY DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202420705568.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-08
Publication Date
2025-04-01
Estimated Expiration
2034-04-08

AI Technical Summary

Technical Problem

The existing sludge disposal and filter pressing device cannot allow mesh conveyor belts to transport the sludge and flush the filter cotton filled inside it, resulting in the filter cotton being easily blocked, reducing the filter pressing efficiency and increasing the maintenance labor intensity.

Method used

A sludge treatment filter pressing device is designed, including a sludge conveying mechanism, where filter pressing rollers, mud shovel boards, chains, cleaning brush rollers and erosion pipes are provided. Through the cooperation of these components, the automatic flushing of the sludge extruded filter water and filter cotton is realized.

Benefits of technology

It effectively avoids clogging of filter cotton, improves the efficiency of sludge filtration, reduces the maintenance labor intensity of operators, and realizes automatic discharge of filter cotton water and automatic cleaning of sludge on the surface of conveyor belts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a sludge disposal filter press device, aiming to solve the technical problems that the current sludge disposal filter press device cannot allow a mesh conveyor belt to convey sludge while flushing the filter cotton filled therein, and cannot allow a large part of the water absorbed by the filter cotton to be automatically discharged while automatically cleaning the sludge attached to the surface of the mesh conveyor belt. The utility model comprises a sludge conveying mechanism, two mud guards are fixedly connected on both sides of the sludge conveying mechanism, a filter press roller is rotatably connected between the two mud guards, and the upper surface of the filter press roller is connected to a mounting frame through a mud shovel plate. The utility model allows the mesh conveyor belt to convey sludge while flushing the filter cotton filled therein, thereby avoiding clogging of the filter cotton due to long-term use and affecting the effect of sludge filtration, improving the filtration efficiency of the filter press device on sludge, and reducing the labor intensity of operators when maintaining the filter press device.
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Description

Technical Field

[0001] The utility model relates to the field of sludge filter pressing, in particular to a sludge disposal filter pressing device. Background Art

[0002] A filter press is a mechanical device that uses a filter medium to apply a certain pressure to an object and cause the liquid to seep out. The filter press injects the filter material into the filter chamber through the pressure of the feed pump. The filter material enters the filter plate from the feed hole on the end face of the thrust plate, and then is distributed to all the filter chambers through the center hole of the filter plate. After the solid and liquid are separated by the filter medium in the filter chamber, the filtering purpose is achieved.

[0003] According to the published patent 202321442989.2, a sludge disposal filter press device belongs to the technical field of sludge filter press, including a support frame, the top of the support frame is fixedly connected to a drain plate, the top of the drain plate is fixedly connected to a side baffle, the side of the support frame is rotatably connected to a bottom rotating shaft, the outer side of the bottom rotating shaft is rotatably connected to a seepage conveyor belt, and the seepage conveyor belt is slidably connected to the top of the drain plate, the top of the support frame is fixedly connected to a telescopic rod, the top of the telescopic rod is fixedly connected to a top bracket, the side of the top bracket is fixedly connected to an extrusion zone shell, the inside of the extrusion zone shell is rotatably connected to a top rotating shaft, and the outer side of the top rotating shaft is rotatably connected to an extrusion conveyor belt, the telescopic rod is adjusted to translate the extrusion zone shell downward as a whole, and after the sludge enters the angle between the seepage conveyor belt and the extrusion conveyor belt, in the process of realizing the utility model, the inventor found that at least the following problems in the prior art have not been solved , by adjusting the telescopic rod, the shell of the extrusion zone is moved downward as a whole to reach a smaller gap, and then the sludge is poured into the seepage conveyor belt along the direction of the guide plate, and the B motor and the A motor are turned on to rotate the top transmission shaft and the bottom transmission shaft, thereby driving the seepage conveyor belt and the extrusion conveyor belt to rotate, so that the sludge enters the angle between the seepage conveyor belt and the extrusion conveyor belt, thereby squeezing the sludge to make its water flow out, solving the problem of low sludge filter pressing efficiency. During use, the traditional sludge disposal filter press device cannot allow the mesh conveyor belt to transport the sludge while washing the filter cotton filled inside it. The filter cotton is prone to clogging after long-term use, which affects the effect of sludge filter pressing, reduces the filter pressing efficiency of the filter press device for sludge, and increases the labor intensity of operators when maintaining the filter press device. Moreover, it is impossible to automatically discharge a large part of the water absorbed by the filter cotton while automatically cleaning the sludge attached to the surface of the mesh conveyor belt. For this reason, a new technical solution needs to be designed to solve it. Utility Model Content

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art, meet actual needs, and provide a sludge disposal filter press device to solve the technical problems that the current sludge disposal filter press device cannot allow the mesh conveyor belt to transport the sludge while flushing the filter cotton filled inside it, and cannot allow the water absorbed by the filter cotton to automatically discharge a large part while automatically cleaning the sludge attached to the surface of the mesh conveyor belt.

[0005] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is as follows: a sludge disposal filter press device is designed, including a sludge conveying mechanism, two mud guards are fixedly connected on both sides of the sludge conveying mechanism, a filter press roller is rotatably connected between the two mud guards, the upper surface of the filter press roller is connected to a mounting frame through a mud shovel plate, one end of the filter press roller is connected to a chain through a first sprocket, the other end of the chain is connected to a cleaning brush roller through a second sprocket, the other end of the cleaning brush roller is fixedly connected to the output end of a driving motor, flushing pipes are installed on both sides of the cleaning brush roller, one end of the flushing pipe is connected to a booster pump through a water supply pipe, the other end of the booster pump is connected to a water tank through a pipeline, a sleeve column is fixedly connected to the bottom of one end of the sludge conveying mechanism, the sleeve column is connected to a support column through a reset spring, a water pressure plate is installed on the other end of the support column, a mesh conveyor belt is installed inside the sludge conveying mechanism, and filter cotton is filled at the center of the mesh conveyor belt.

[0006] Preferably, one end of the sludge conveying mechanism is fixedly connected to a sludge injection bucket, and the sludge outlet of the sludge injection bucket is located above the mesh conveyor belt.

[0007] Preferably, where the bottom surface of the filter press roller meets the surface of the mesh conveyor belt, one end of the first sprocket is fixedly connected to one end of the filter press roller, the chain is engaged with the outside of the first sprocket and the second sprocket, and the second sprocket is fixedly connected to one end of the cleaning brush roller.

[0008] Preferably, both ends of the cleaning brush roller are rotatably connected to the bottom of the sludge conveying mechanism, and the top end of the cleaning brush roller is connected to the surface of the mesh conveyor belt.

[0009] Preferably, one end of the flushing pipe is fixedly connected to the bottom of the sludge conveying mechanism, and its spraying portion is toward the position where the cleaning brush roller contacts the mesh conveyor belt, one end of the water pipe is sealed connected to one end of the flushing pipe, and the other end of the water pipe is sealed connected to one end of the booster pump.

[0010] Preferably, the return spring is movably connected to the inside of the sleeve, one end of the support column is movably connected to the inside of the sleeve and abuts against one end of the return spring, the other end of the support column is fixedly connected to one end of the water pressure plate, and the other end of the water pressure plate abuts against the surface of the mesh conveyor belt.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] The utility model combines a filter press roller, a mud shovel plate, a first sprocket, a chain, a cleaning brush roller, a second sprocket, a driving motor, a flushing pipe, a water pipe, a booster pump and a water tank. When the sludge is filtered, the sludge is first put into the mud injection bucket, and then the sludge flows into the mesh conveyor belt, and then the sludge is conveyed by the mesh conveyor belt. During the sludge conveying process, the filter press roller squeezes and filters the sludge. During this process, the driving motor drives the cleaning brush roller to rotate, the cleaning brush roller drives the chain to rotate through the second sprocket, and then the chain drives the filter press roller to rotate through the first sprocket. The booster pump draws water from the water tank and conveys it to the flushing pipe through the water pipe, and then the water is sprayed out by the flushing pipe, so that the mesh conveyor belt can convey the sludge while flushing the filter cotton filled therein, thereby avoiding clogging of the filter cotton due to long-term use and affecting the effect of sludge filtering, improving the sludge filtering efficiency of the filter press device, and reducing the labor intensity of operators when maintaining the filter press device.

[0013] When the mesh conveyor belt passes through the water pressure plate, the return spring will generate elastic force on the support column, so that the support column drives the water pressure plate to squeeze the mesh conveyor belt, so that the water absorbed by the filter cotton is automatically discharged, preventing the filter cotton from absorbing a large amount of water and affecting the efficiency of the filter press device for sludge filtration. At the same time, one end of the water pressure plate will remove the sludge attached to the surface of the mesh conveyor belt, avoiding the phenomenon that the sludge is attached to the surface of the mesh conveyor belt and cannot be cleaned;

[0014] When the filter press roller rotates, the shovel plate will shovel away the sludge attached to its surface, thereby achieving automatic cleaning of the filter press roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model;

[0016] Figure 2 This is a schematic diagram of the cleaning brush roller structure of the utility model;

[0017] Figure 3 It is a cross-sectional view of the sleeve column of the utility model;

[0018] Figure 4 It is a cross-sectional view of the mesh conveyor belt of the utility model;

[0019] In the figure: 1, sludge conveying mechanism; 11, mud guard; 12, filter press roller; 13, mud shoveling plate; 14, mounting frame; 15, first sprocket; 16, chain; 17, mud injection bucket;

[0020] 2. Cleaning brush roller; 21. Second sprocket; 22. Driving motor; 23. Flushing pipe; 24. Water pipe; 25. Booster pump; 26. Water tank;

[0021] 3. Sleeve column; 31. Return spring; 32. Support column; 33. Water pressure plate; 34. Mesh conveyor belt; 35. Filter cotton. DETAILED DESCRIPTION

[0022] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0023] Example 1: A sludge treatment filter press device, see Figures 1 to 4 , comprising a sludge conveying mechanism 1, two fenders 11 are fixedly connected to both sides of the sludge conveying mechanism 1, a filter press roller 12 is rotatably connected between the two fenders 11, the upper surface of the filter press roller 12 is connected to a mounting frame 14 through a shovel plate, one end of the filter press roller 12 is connected to a chain 16 through a first sprocket 15, the other end of the chain 16 is connected to a cleaning brush roller 2 through a second sprocket 21, the bottom surface of the filter press roller 12 is connected to the surface of the mesh conveyor belt 34, one end of the first sprocket 15 is fixedly connected to one end of the filter press roller 12, the chain 16 is meshed between the first sprocket 15 and Outside the second sprocket 21, when the sludge is filtered, the sludge is first put into the mud injection bucket 17, and then the sludge flows into the mesh conveyor belt 34, and then the mesh conveyor belt 34 conveys the sludge. During the sludge transportation process, the filter press roller 12 squeezes the sludge to filter water. During this process, the driving motor 22 drives the cleaning brush roller 2 to rotate, and the cleaning brush roller 2 drives the chain 16 to rotate through the second sprocket 21, and then the chain 16 drives the filter press roller 12 to rotate through the first sprocket 15, so as to realize continuous sludge filtering;

[0024] It is worth noting that see Figure 1 and Figure 2The second sprocket 21 is fixedly connected to one end of the cleaning brush roller 2, and the other end of the cleaning brush roller 2 is fixedly connected to the output end of the driving motor 22. Flushing pipes 23 are installed on both sides of the cleaning brush roller 2. One end of the flushing pipe 23 is connected to a booster pump 25 through a water pipe 24, and the other end of the booster pump 25 is connected to a water tank 26 through a pipeline. One end of the flushing pipe 23 is fixedly connected to the bottom of the sludge conveying mechanism 1, and its spraying part faces the position where the cleaning brush roller 2 contacts the mesh conveyor belt 34. One end of the water pipe 24 is sealed and connected to one end of the flushing pipe 23, and the other end of the water pipe 24 is sealed and connected to one end of the booster pump 25. Both ends of the cleaning brush roller 2 are rotatably connected to the bottom of the sludge conveying mechanism 1, and the top of the cleaning brush roller 2 At the place where the mesh conveyor belt 34 is connected, the driving motor 22 drives the cleaning brush roller 2 to rotate, and the cleaning brush roller 2 drives the chain 16 to rotate through the second sprocket 21, and then the chain 16 drives the filter press roller 12 to rotate through the first sprocket 15. The booster pump 25 pumps out the water in the water tank 26 and transports it to the flushing pipe 23 through the water pipe 24, and then the flushing pipe 23 sprays the water, so that the mesh conveyor belt 34 can transport the sludge while flushing the filter cotton 35 filled inside it, avoiding the clogging of the filter cotton 35 due to long-term use and affecting the effect of sludge filtration, improving the sludge filtration efficiency of the filter press device, and reducing the labor intensity of the operator when maintaining the filter press device;

[0025] It is worth noting that see Figure 2 and Figure 3 The bottom of one end of the sludge conveying mechanism 1 is fixedly connected with a sleeve column 3, and the sleeve column 3 is connected to a support column 32 through a return spring 31. A water pressure plate is installed at the other end of the support column 32. The return spring 31 is movably connected to the inside of the sleeve column 3, and one end of the support column 32 is movably connected to the inside of the sleeve column 3 and abuts against one end of the return spring 31. The other end of the support column 32 is fixedly connected to one end of the water pressure plate, and the other end of the water pressure plate abuts against the surface of the mesh conveyor belt 34. When the mesh conveyor belt 34 passes through the water pressure plate, the return spring 31 will generate elastic force on the support column 32, so that the support column 32 drives the water pressure plate to squeeze the mesh conveyor belt 34, so that a large part of the water absorbed by the filter cotton 35 is automatically discharged, preventing the filter cotton 35 from absorbing a large amount of water and affecting the efficiency of the filter press device for sludge filtration. At the same time, one end of the water pressure plate will remove the sludge attached to the surface of the mesh conveyor belt 34, avoiding the phenomenon that the sludge is attached to the surface of the mesh conveyor belt 34 and cannot be cleaned up;

[0026] It is worth mentioning that see Figure 4 A mesh conveyor belt 34 is installed inside the sludge conveying mechanism 1, and the center of the mesh conveyor belt 34 is filled with filter cotton 35, which is convenient for the filter cotton 35 to filter the water of the sludge.

[0027] For details, see Figure 1 One end of the sludge conveying mechanism 1 is fixedly connected with a sludge injection bucket 17, and the sludge outlet of the sludge injection bucket 17 is located above the mesh conveyor belt 34, so that the sludge in the sludge injection bucket 17 can automatically flow into the mesh conveyor belt 34, so as to transport the sludge.

[0028] In addition, the components designed in the present invention are all universal standard parts or components known to technical personnel in the field. Their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods. They can be fully implemented by technical personnel in the field, and there is no need to elaborate. The content protected by the present invention does not involve improvements to internal structures and methods.

[0029] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. A sludge treatment filter press device, comprising a sludge conveying mechanism (1), characterized in that: Two fenders (11) are fixedly connected to both sides of the sludge conveying mechanism (1), a filter press roller (12) is rotatably connected between the two fenders (11), the upper surface of the filter press roller (12) is connected to a mounting frame (14) via a shovel plate (13), one end of the filter press roller (12) is connected to a chain (16) via a first sprocket (15), the other end of the chain (16) is connected to a cleaning brush roller (2) via a second sprocket (21), the other end of the cleaning brush roller (2) is fixedly connected to the output end of a driving motor (22), and two sides of the cleaning brush roller (2) are installed. A flushing pipe (23) is provided, one end of the flushing pipe (23) is connected to a booster pump (25) via a water pipe (24), the other end of the booster pump (25) is connected to a water tank (26) via a pipeline, a sleeve column (3) is fixedly connected to the bottom of one end of the sludge conveying mechanism (1), the sleeve column (3) is connected to a support column (32) via a return spring (31), a water pressure plate (33) is installed at the other end of the support column (32), a mesh conveyor belt (34) is installed inside the sludge conveying mechanism (1), and a filter cotton (35) is filled at the center of the mesh conveyor belt (34).

2. A sludge treatment filter press device as claimed in claim 1, characterized in that: One end of the sludge conveying mechanism (1) is fixedly connected to a sludge injection bucket (17), and the sludge outlet of the sludge injection bucket (17) is located above the mesh conveyor belt (34).

3. A sludge treatment filter press device as claimed in claim 1, characterized in that: At the junction of the bottom surface of the filter press roller (12) and the surface of the mesh conveyor belt (34), one end of the first sprocket (15) is fixedly connected to one end of the filter press roller (12), the chain (16) is meshed with the outside of the first sprocket (15) and the second sprocket (21), and the second sprocket (21) is fixedly connected to one end of the cleaning brush roller (2).

4. A sludge treatment filter press device as claimed in claim 1, characterized in that: The two ends of the cleaning brush roller (2) are rotatably connected to the bottom of the sludge conveying mechanism (1), and the top end of the cleaning brush roller (2) is in contact with the surface of the mesh conveyor belt (34).

5. A sludge treatment filter press device as claimed in claim 1, characterized in that: One end of the flushing pipe (23) is fixedly connected to the bottom of the sludge conveying mechanism (1), and its spraying portion faces the position where the cleaning brush roller (2) contacts the mesh conveyor belt (34). One end of the water pipe (24) is sealedly connected to one end of the flushing pipe (23), and the other end of the water pipe (24) is sealedly connected to one end of the booster pump (25).

6. A sludge treatment filter press device as claimed in claim 1, characterized in that: The return spring (31) is movably connected to the interior of the sleeve column (3), one end of the support column (32) is movably connected to the interior of the sleeve column (3) and abuts against one end of the return spring (31), the other end of the support column (32) is fixedly connected to one end of the water pressure plate (33), and the other end of the water pressure plate (33) abuts against the surface of the mesh conveyor belt (34).

Citation Information

Patent Citations

  • Sludge treatment filter pressing device

    CN220166047U