A rapid consolidation system for dredged sludge in a sludge field

Abstract

The utility model relates to the technical field of dredged sludge, and specifically to a rapid consolidation system for dredged sludge in a sludge discharge field, comprising a consolidation tank and a consolidation component, wherein the consolidation component comprises a feed pipe, a bracket, an electronic slide rail, a motor, a first cylinder, a support plate, a plurality of protection cylinders, a plurality of heating rods, a plurality of microwave generators, a bottom bracket, a water filter membrane and a discharge unit, wherein sludge is added through the feed pipe, the electronic slide rail is started, and the plurality of heating rods are driven to move in the consolidation tank, and at the same time the motor is started, and the heating rods are driven to stir, the first cylinder is started, and the height of the heating rods is adjusted, so that the sludge is evenly heated, and at the same time the sludge is located on the water filter membrane, the water filter membrane filters water, the bracket supports the water filter membrane, and at the same time the microwave generator is started, and the microwave emitted has penetrability, heats and dries the inside of the sludge, and is discharged through the discharge unit, thereby performing a plurality of consolidation methods simultaneously, dehydrating the sludge in all directions, and improving the consolidation efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of dredged sludge, in particular to a rapid consolidation system for dredged sludge in a sludge discharge field. Background Art

[0002] In the dredged sludge in the sludge discharge field, the current traditional consolidation method is to naturally pile the sludge into the sludge discharge field and wait for it to consolidate naturally, but the natural consolidation speed is slow, so it is necessary to set up a rapid consolidation device to increase the consolidation speed.

[0003] The prior art patent CN210635873U discloses a sludge consolidation and dehydration treatment device with bottom vacuum drainage. During operation, the sludge is poured into the sludge pool so that the sludge is in full contact with the filter tube; then the vacuum pump is turned on to generate negative pressure, and the negative pressure passes through the second conveying pipe, the water-gas separation device, the first conveying pipe, and the vacuum filter tube structure in sequence, and the negative pressure fills the vacuum filter tube structure; the liquid water or water vapor in the sludge enters the filter tube through the water absorption hole under the action of the negative pressure, while the sludge is blocked by the filter layer; the liquid water or water vapor in the sludge flows into the water-gas separation device through the filter tube and the first conveying pipe, and the water-gas separation device stores the liquid water, while the water vapor flows into the vacuum pump through the second conveying pipe and is finally discharged, thereby completing the sludge consolidation and dehydration treatment process.

[0004] However, in the above-mentioned prior art, the engineering workload of dredging sludge in the sludge discharge field is large, and consolidation and dehydration are only performed through vacuum negative pressure, which has low efficiency and slow consolidation speed. Utility Model Content

[0005] The utility model aims to provide a rapid consolidation system for dredged sludge in a sludge discharge field, which solves the problem in the prior art that the dredged sludge in the sludge discharge field has a large engineering workload, consolidation and dehydration is only performed through vacuum negative pressure, the efficiency is low, and the consolidation speed is slow.

[0006] In order to achieve the above-mentioned purpose, the utility model provides a rapid consolidation system for dredged sludge in a sludge field, comprising a consolidation tank and a consolidation component;

[0007] The consolidation assembly includes a feed pipe, a bracket, an electronic slide rail, a motor, a first cylinder, a support plate, a plurality of protective tubes, a plurality of heating rods, a plurality of microwave generators, a bottom bracket, a water filter membrane and a discharge unit. The feed pipe is fixedly connected to the consolidation tank and is located above the consolidation tank. The bracket is fixedly connected to the consolidation tank and is located above the consolidation tank. The electronic slide rail is fixedly connected to the bracket and is located on the inner top wall of the bracket. The motor is slidably connected to the electronic slide rail. The output end of the motor is fixedly connected to the first cylinder. The output end of the first cylinder The outlet end is fixedly connected to the support plate, the plurality of protective tubes are fixedly connected to the support plate and are sequentially distributed below the support plate, the plurality of heating rods are respectively fixedly connected to the corresponding protective tubes and are located inside the protective tubes, the plurality of microwave generators are fixedly connected to the consolidation tank and are sequentially distributed on the inner wall of the consolidation tank, the bottom bracket is fixedly connected to the consolidation tank and is located inside the consolidation tank, the water filtration membrane is detachably connected to the bottom bracket and is located above the bottom bracket, and the discharge unit is arranged on the consolidation tank.

[0008] Wherein, the discharge unit includes a rotating plate, two sealing gaskets, a fixing frame, a second cylinder and a block, the consolidation tank has a groove, the rotating plate is rotatably connected to the consolidation tank and is adapted to the groove, the two sealing gaskets are fixedly connected to the consolidation tank and are sequentially distributed on the inner wall of the groove, the fixing frame is fixedly connected to the consolidation tank and is located above the consolidation tank, the second cylinder is fixedly connected to the fixing frame and is located below the fixing frame, the output end of the second cylinder is fixedly connected to the block, the rotating plate has a groove, and the block is adapted to the groove.

[0009] Wherein, the discharge unit also includes a third cylinder and a push plate. The third cylinder is fixedly connected to the consolidation tank and is located at one end of the consolidation tank. The output end of the third cylinder passes through the consolidation tank and is fixedly connected to the push plate.

[0010] Among them, the rapid consolidation system for dredged sludge in the sludge discharge field also includes a drainage component, and the drainage component is arranged on the consolidation tank.

[0011] Among them, the drainage assembly includes an inclined plate, a drain pipe and a valve body. The inclined plate is fixedly connected to the consolidation tank and is located on the inner bottom wall of the consolidation tank. One end of the drain pipe is connected to the consolidation tank and is located on one side of the inclined plate. The valve body is arranged on the drain pipe.

[0012] The utility model discloses a rapid consolidation system for dredged sludge in a sludge discharge field. Sludge is added through the feed pipe, the electronic slide rail is started, and a plurality of the heating rods are driven to move in the consolidation tank. At the same time, the motor is started, and the heating rods are driven to stir. The first cylinder is started, and the height of the heating rods is adjusted, so that the sludge is evenly heated. At the same time, the sludge is located on the water filter membrane, and the water filter membrane filters water. The bracket supports the water filter membrane, and at the same time, the microwave generator is started, and the microwave emitted has penetrability, and heats and dries the inside of the mud. Finally, the consolidation is completed and the sludge is discharged through the discharge unit. Through the above-mentioned structural arrangement, a plurality of consolidation methods are carried out simultaneously, and the sludge is dehydrated in all directions, thereby improving the consolidation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0014] Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the utility model.

[0015] Figure 2 It is an overall cross-sectional view of the first embodiment of the utility model.

[0016] Figure 3 The utility model Figure 1 A magnified view of the local structure at A.

[0017] Figure 4 It is an overall structural diagram of the second embodiment of the utility model.

[0018] Figure 5 It is an overall cross-sectional view of the second embodiment of the utility model.

[0019] 101-consolidation tank, 102-feeding pipe, 103-bracket, 104-electronic slide rail, 105-motor, 106-first cylinder, 107-support plate, 108-protection tube, 109-heating rod, 110-microwave generator, 111-bottom bracket, 112-water filtration membrane, 113-rotating plate, 114-sealing pad, 115-fixed frame, 116-second cylinder, 117-block, 118-slot, 119-slot, 120-third cylinder, 121-push plate, 201-inclined plate, 202-drain pipe, 203-valve body. DETAILED DESCRIPTION

[0020] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0021] First embodiment:

[0022] See also Figures 1 to 3 ,in Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the utility model. Figure 2 is a sectional view of the whole of the first embodiment of the utility model, Figure 3 The utility model Figure 1 A magnified view of the local structure at A.

[0023] The utility model provides a rapid consolidation system for dredged sludge in a mud discharge field, comprising a consolidation tank 101 and a consolidation component, wherein the consolidation component comprises a feed pipe 102, a bracket 103, an electronic slide rail 104, a motor 105, a first cylinder 106, a support plate 107, a plurality of protective cylinders 108, a plurality of heating rods 109, a plurality of microwave generators 110, a bottom bracket 111, a water filter membrane 112 and a discharge unit, wherein the discharge unit comprises a rotating plate 113, two sealing pads 114, a fixing frame 115, a second cylinder 116 and a clamping block 117, the consolidation tank 101 has a slot 118, the rotating plate 113 has a clamping slot 119, and the discharge unit further comprises a third cylinder 120 and a push plate 121.

[0024] According to this specific embodiment, sludge is added through the feed pipe 102, the electronic slide rail 104 is started, driving the multiple heating rods 109 to move in the consolidation tank 101, and at the same time the motor 105 is started, driving the heating rods 109 to stir, the first cylinder 106 is started, adjusting the height of the heating rods 109, so as to evenly heat the sludge, and at the same time the sludge is located on the water filter membrane 112, the water filter membrane 112 filters water, the bracket 103 supports the water filter membrane 112, and at the same time the microwave generator 110 is started, the microwaves emitted are penetrating, heating and drying the inside of the sludge, and finally completing the consolidation, at this time the second cylinder 116 is started, driving the block 117 to disengage from the slot 119, the rotating plate 113 rotates, opening the slot 118, and then the third cylinder 120 is started, driving the push plate 121 to move, and pushing out the consolidated sludge.

[0025] The feed pipe 102 is fixedly connected to the consolidation tank 101 and is located above the consolidation tank 101. The bracket 103 is fixedly connected to the consolidation tank 101 and is located above the consolidation tank 101. The electronic slide rail 104 is fixedly connected to the bracket 103 and is located on the inner top wall of the bracket 103. The motor 105 is slidably connected to the electronic slide rail 104. The output end of the motor 105 is fixedly connected to the first cylinder 106. The output end of the first cylinder 106 is fixedly connected to the support plate 107. The plurality of protective tubes 108 are all connected to the support plate 107. The plurality of heating rods 109 are respectively fixedly connected to the corresponding protective tubes 108 and are located inside the protective tubes 108. The plurality of microwave generators 110 are all fixedly connected to the consolidation tank 101 and are sequentially distributed on the inner wall of the consolidation tank 101. The bottom bracket 111 is fixedly connected to the consolidation tank 101 and is located inside the consolidation tank 101. The water filtration membrane 112 is detachably connected to the bottom bracket 111 and is located above the bottom bracket 111. The discharge unit is provided on the consolidation tank 101. Silt is added through the feed pipe 102, and the electronic slide rail 104 is started to drive the multiple heating rods 109 to move in the consolidation tank 101. At the same time, the motor 105 is started to drive the heating rods 109 to stir, and the first cylinder 106 is started to adjust the height of the heating rods 109 to evenly heat the sludge. At the same time, the sludge is located on the water filtration membrane 112, and the water filtration membrane 112 filters water. The bracket 103 supports the water filtration membrane 112, and at the same time, the microwave generator 110 is started, and the microwaves emitted have penetrability, which heat and dry the inside of the mud. Finally, the consolidation is completed and discharged through the discharge unit. In this way, the sludge is dehydrated in all directions through multiple consolidation methods at the same time, thereby improving the consolidation efficiency.

[0026] Secondly, the consolidation tank 101 has a groove 118, the rotating plate 113 is rotatably connected to the consolidation tank 101 and is adapted to the groove 118, the two sealing gaskets 114 are fixedly connected to the consolidation tank 101 and are sequentially distributed on the inner wall of the groove 118, the fixing frame 115 is fixedly connected to the consolidation tank 101 and is located above the consolidation tank 101, the second cylinder 116 is fixedly connected to the fixing frame 115 and is located below the fixing frame 115, the output end of the second cylinder 116 is fixedly connected to the block 117, the rotating plate 113 has a groove 119, and the block 117 and the groove 119 are adapted to each other. The rotating plate 113 rotates to open the slot 118. At the same time, the sealing gasket 114 can seal the slot 118 after the rotating plate 113 is closed to avoid leakage. The fixing frame 115 supports the second cylinder 116. The second cylinder 116 is started to drive the block 117 to enter the slot 119, thereby limiting and fixing the rotating plate 113.

[0027] At the same time, the third cylinder 120 is fixedly connected to the consolidation tank 101 and is located at one end of the consolidation tank 101. The output end of the third cylinder 120 passes through the consolidation tank 101 and is fixedly connected to the push plate 121. When the third cylinder 120 is started, the push plate 121 is driven to move and push out the consolidated sludge.

[0028] When the utility model is used for sludge consolidation, sludge is added through the feed pipe 102, the electronic slide rail 104 is started, and the plurality of heating rods 109 are driven to move in the consolidation tank 101, and the motor 105 is started, driving the heating rods 109 to stir, and the first cylinder 106 is started to adjust the height of the heating rods 109, so as to heat the sludge evenly, and the sludge is located on the water filter membrane 112, the water filter membrane 112 is filtering water, and the bracket 103 is used to filter the water filter membrane 112. Support, at the same time, the microwave generator 110 is started, the microwave emitted is penetrating, heats and dries the inside of the mud, and finally completes the consolidation. At this time, the second cylinder 116 is started, driving the block 117 to disengage from the slot 119, and the rotating plate 113 rotates to open the slot 118, and then the third cylinder 120 is started to drive the push plate 121 to move, and the consolidated sludge is pushed out. Through the above-mentioned structural setting, multiple consolidation methods are carried out simultaneously, and the sludge is dehydrated in all directions to improve the consolidation efficiency.

[0029] Second embodiment:

[0030] Based on the first embodiment, please refer to Figure 4 and Figure 5 ,in Figure 4It is a schematic diagram of the overall structure of the second embodiment of the utility model. Figure 5 It is an overall cross-sectional view of the second embodiment of the utility model.

[0031] The utility model provides a rapid consolidation system for dredged sludge in a sludge discharge field, which also comprises a drainage component. The drainage component comprises an inclined plate 201, a drainage pipe 202 and a valve body 203.

[0032] According to this specific embodiment, the water filter membrane 112 filters the water in the sludge and collects it on the inner bottom wall of the consolidation tank 101. At this time, the valve body 203 is opened to drain the water through the drain pipe 202. At the same time, the inclined plate 201 can make the water flow to the drain pipe 202 faster, thereby discharging the water collected after being filtered by the water filter membrane 112.

[0033] The drainage component is disposed on the consolidation tank 101. The drainage component discharges the water collected after being filtered by the water filter membrane 112.

[0034] Secondly, the inclined plate 201 is fixedly connected to the consolidation tank 101 and is located on the inner bottom wall of the consolidation tank 101. One end of the drain pipe 202 is connected to the consolidation tank 101 and is located on one side of the inclined plate 201. The valve body 203 is arranged on the drain pipe 202. The water filter membrane 112 filters the water in the sludge and collects it on the inner bottom wall of the consolidation tank 101. At this time, the valve body 203 is opened to drain water through the drain pipe 202. At the same time, the inclined plate 201 can make the water flow to the drain pipe 202 faster.

[0035] When the utility model is used for drainage, the water filter membrane 112 filters the water in the sludge and collects it on the inner bottom wall of the consolidation tank 101. At this time, the valve body 203 is opened to drain the water through the drain pipe 202. At the same time, the inclined plate 201 can make the water flow to the drain pipe 202 faster, thereby discharging the water collected after being filtered by the water filter membrane 112.

[0036] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. A rapid consolidation system for dredged sludge in a sludge field, comprising a consolidation tank, characterized in that: Also included is a consolidation component; The consolidation assembly includes a feed pipe, a bracket, an electronic slide rail, a motor, a first cylinder, a support plate, a plurality of protective tubes, a plurality of heating rods, a plurality of microwave generators, a bottom bracket, a water filter membrane and a discharge unit. The feed pipe is fixedly connected to the consolidation tank and is located above the consolidation tank. The bracket is fixedly connected to the consolidation tank and is located above the consolidation tank. The electronic slide rail is fixedly connected to the bracket and is located on the inner top wall of the bracket. The motor is slidably connected to the electronic slide rail. The output end of the motor is fixedly connected to the first cylinder. The output end of the first cylinder The outlet end is fixedly connected to the support plate, the plurality of protective tubes are fixedly connected to the support plate and are sequentially distributed below the support plate, the plurality of heating rods are respectively fixedly connected to the corresponding protective tubes and are located inside the protective tubes, the plurality of microwave generators are fixedly connected to the consolidation tank and are sequentially distributed on the inner wall of the consolidation tank, the bottom bracket is fixedly connected to the consolidation tank and is located inside the consolidation tank, the water filtration membrane is detachably connected to the bottom bracket and is located above the bottom bracket, and the discharge unit is arranged on the consolidation tank.

2. The rapid consolidation system for dredged sludge in a sludge field as claimed in claim 1, characterized in that: The discharge unit includes a rotating plate, two sealing gaskets, a fixed frame, a second cylinder and a block. The consolidation tank has a groove. The rotating plate is rotatably connected to the consolidation tank and is adapted to the groove. The two sealing gaskets are fixedly connected to the consolidation tank and are sequentially distributed on the inner wall of the groove. The fixed frame is fixedly connected to the consolidation tank and is located above the consolidation tank. The second cylinder is fixedly connected to the fixed frame and is located below the fixed frame. The output end of the second cylinder is fixedly connected to the block. The rotating plate has a groove, and the block is adapted to the groove.

3. The rapid consolidation system for dredged sludge in a sludge field as claimed in claim 2, characterized in that: The discharge unit also includes a third cylinder and a push plate. The third cylinder is fixedly connected to the consolidation tank and is located at one end of the consolidation tank. The output end of the third cylinder passes through the consolidation tank and is fixedly connected to the push plate.

4. The rapid consolidation system for dredged sludge in a sludge discharge field as claimed in claim 3, characterized in that: The rapid consolidation system for dredged sludge in a sludge discharge field also includes a drainage component, and the drainage component is arranged on the consolidation tank.

5. The rapid consolidation system for dredged sludge in a sludge discharge field as claimed in claim 4, characterized in that: The drainage assembly includes an inclined plate, a drain pipe and a valve body. The inclined plate is fixedly connected to the consolidation tank and is located on the inner bottom wall of the consolidation tank. One end of the drain pipe is connected to the consolidation tank and is located on one side of the inclined plate. The valve body is arranged on the drain pipe.

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