A cooling device for a rotary assembly of a blast furnace mud gun machine
By designing a cooling device for the slurry assembly of the blast furnace mud gun machine, using spray technology to clean the slag and fly ash, and cooling the rotary table, the thermal radiation and splashing problems of the slurry assembly of the blast furnace mud gun machine during the working process are solved, and the service life and cleaning efficiency of the equipment are improved.
Patent Information
- Application Number
- CN202421428797.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-21
AI Technical Summary
The rotation mechanism assembly of the blast furnace mud gun machine is subjected to strong heat radiation and splashing during the working process, resulting in a shortening of the service life of the equipment. The existing thermal insulation protection plate device has limited effect and cannot clean the slag spray.
A cooling device for the slewing assembly of a blast furnace mud gun machine is designed, including a mounting frame, a water pipe, a first nozzle and a tee pipe, and the slag and fly ash are cleaned through spraying technology, while cooling the rotary table is achieved.
The slag and fly ash on the rotary table are effectively cleaned, the impact of thermal radiation on the equipment is reduced, the service life of the equipment is improved, and the self-cleaning function of the cooling device is realized through reverse spraying.
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Figure CN222700326U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of auxiliary equipment for mud gun machines, and in particular to a cooling device for a rotary assembly of a blast furnace mud gun machine. Background Art
[0002] As the main equipment in front of the blast furnace, the hydraulic mud gun consists of a rotary mechanism assembly, a mud beating mechanism and a base. Among them, the rotary mechanism assembly is the main component of the hydraulic mud gun, which contains important hydraulic components such as the main rod of the equipment and the rotary cylinder. Its main function is that when the blast furnace is completed once, the rotary mechanism assembly drives the mud beating mechanism to rotate from the standby position to the working position for plugging operation; when the plugging is completed, the rotary mechanism assembly drives the mud beating mechanism to rotate and run to the standby position.
[0003] During the entire working process, the slewing mechanism assembly will be subjected to strong heat radiation and splashing of iron slag, etc., which will cause certain heat radiation damage to its body and internal components, affecting the service life of the equipment. Usually, the slewing mechanism uses a heat insulation protection plate device to achieve its function of reducing heat radiation and protecting the equipment. This type of heat insulation protection plate device uses steel plate isolation to achieve the heat insulation function. It has limited coverage of the equipment, general heat insulation protection effect, and has no function of cleaning the sprayed slag. Utility Model Content
[0004] The embodiment of the present application provides a cooling device for the rotary assembly of a blast furnace mud gun machine, aiming to ensure that the sprayed slag can be effectively cleaned while reducing the heat radiation of the rotary assembly.
[0005] To achieve the above objectives, the present application provides the following technical solutions:
[0006] A cooling device for a blast furnace mud gun machine rotary assembly, comprising a mounting frame, a water pipe, a first nozzle, and a three-way pipe;
[0007] The mounting frame is vertically fixed on the table top of the turntable, the working end of the mounting frame is spaced apart from the table top of the turntable, and the setting path of the mounting frame is consistent with the horizontal cross-sectional profile of the turntable;
[0008] A plurality of water pipes are arranged vertically and fixedly mounted on a mounting frame, and a water outlet is provided on the inner side of each water pipe;
[0009] A plurality of first nozzles are fixedly arranged on the water pipe and are connected to the water pipe, and the output ends of the first nozzles are arranged in a fan shape from top to bottom under the plumb projection;
[0010] The input end of the three-way pipe is arranged between adjacent first nozzles and is connected to the water pipe, and the output end of the three-way pipe faces one side of the nozzle.
[0011] Further, the three-way tube includes a belly tube and a shoulder tube;
[0012] The belly pipe is vertically arranged on one side of the water pipe close to the first nozzle, the input end of the belly pipe is connected to the water pipe, and the belly pipe is arranged between adjacent first nozzles at intervals, and the output end of the belly pipe extends to the inside of the water pipe;
[0013] The shoulder pipe is arranged on the top of the belly pipe, and the length of the shoulder pipe is greater than the interval between adjacent first nozzles.
[0014] The input end of the shoulder tube is rotatably connected to the output end of the belly tube. The second nozzles are fixedly arranged at both ends of the axial length of the shoulder tube. The second nozzles are connected to the shoulder tube, and the output direction of the second nozzles is toward one side of the first nozzle.
[0015] Furthermore, a bearing is fixedly provided at the connection point between the belly tube and the shoulder tube, the outer side surface of the bearing is fixedly connected to the inner side surface of the belly tube, and the inner side surface of the bearing is sleeved with the outer side surface of the shoulder tube.
[0016] Furthermore, the upper side surface of the upper part of the shoulder tube is an arc surface from outside to inside and from top to bottom, and the lower side surface of the lower part of the shoulder tube is an arc surface from inside to outside and from bottom to top.
[0017] Further, the mounting frame includes a column and a half joint;
[0018] One end of a plurality of columns is fixedly arranged on the table surface of the turntable, and the arrangement path of the columns is consistent with the contour of the edge of the turntable, and the other end of the columns is threadedly connected to the bottom of the half joint;
[0019] The half joint is clamped on the outside of the water pipe and can constrain the relative position of the water pipe and the turntable.
[0020] Furthermore, it also includes an external water pipe, which is arranged on the outside of the water pipe and connected to the water pipe. A valve is arranged between the output end of the external water pipe and the input end of the water pipe. The input end of the valve is connected to the output end of the external water pipe, and the output end of the valve is connected to the input end of the water pipe.
[0021] Furthermore, a heat insulation board is fixedly provided on the peripheral side of the turntable, the inner side surface of the heat insulation board is in contact with the side surface of the turntable, and the cross-sectional profile of the heat insulation board in horizontal projection is consistent with the cross-sectional profile of the turntable.
[0022] One or more technical solutions provided in the embodiments of the present utility model have at least the following technical effects:
[0023] In the present application, the installation path of the mounting frame is consistent with the contour of the mounting table, so that the first nozzle arranged on the inner side of the water pipe can spray the entire turntable surface, sweep the slag and fly ash on the turntable surface while cooling the turntable. The output end of the first nozzle is arranged in a fan shape in the vertical plane, so that the first nozzle can spray different positions and angles of the turntable, and the spray coverage of the first nozzle is wider. Multiple first nozzles are arranged on the water pipe to improve the cleaning effect and cooling efficiency of the first nozzle on the turntable. The input end of the tee is arranged at intervals between adjacent first nozzles, and its output end faces the first nozzle. The tee sprays the water pipe and the mounting frame in the opposite direction to realize the self-cleaning function of the cooling device. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments of the utility model or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0025] Figure 1 A schematic diagram of the structure in a top view provided in an embodiment of the present application;
[0026] Figure 2 A schematic diagram of the structure in a front view provided by an embodiment of the present application;
[0027] Figure 3 Provided in the embodiments of this application Figure 2 A partial enlarged view of the middle A area;
[0028] Figure 4 A schematic diagram of the structure of a three-way pipe provided in an embodiment of the present application;
[0029] Figure 5 A schematic diagram of the structure of a shoulder pipe in a tee pipe provided in an embodiment of the present application in a side view;
[0030] Figure 6 A schematic diagram of the structure of the installation interface provided in an embodiment of the present application.
[0031] Icons: 1-turntable; 10-mounting frame; 11-column; 12-half joint; 20-water pipe; 21-tee pipe; 211-belly pipe; 212-shoulder pipe; 22-bearing; 30-first nozzle; 40-second nozzle; 50-external water channel; 51-valve; 60-heat insulation board. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] In the description of the embodiments of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the embodiments of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. The terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be a connection between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.
[0034] Combination Figure 1-Figure 6 As shown, a cooling device for a rotary assembly of a blast furnace mud gun machine includes a mounting frame 10, a water pipe 20, a first nozzle 30, and a tee pipe 21. The mounting frame 10 is vertically fixed on the table top of the turntable 1, the working end of the mounting frame 10 is spaced apart from the table top of the turntable 1, and the setting path of the mounting frame 10 is consistent with the horizontal cross-sectional profile of the turntable 1. A plurality of water pipes 20 are vertically arranged and fixedly arranged on the mounting frame 10, and a water outlet is provided on the inner side surface of each water pipe 20. A plurality of first nozzles 30 are fixedly arranged on the water pipe 20 and connected to the water pipe 20, and the output ends of the first nozzles 30 are fan-shaped arranged from top to bottom under the plumb projection. The input end of the tee pipe 21 is arranged between adjacent first nozzles 30 and connected to the water pipe 20, and the output end of the tee pipe 21 faces one side of the first nozzle 30.
[0035] It should be noted that during the operation of the blast furnace mud gun machine, high-temperature slag or waste materials usually splash and contaminate the surface of the blast furnace mud gun machine rotary assembly, and the cooling device of the blast furnace mud gun machine rotary assembly in the present application is mainly used in the cleaning and cooling operation scene of the surface of the blast furnace mud gun machine rotary assembly. The cooling device of the blast furnace mud gun machine rotary assembly in the present application is composed of a mounting frame 10, a water pipe 20, a first nozzle 30, and a three-way pipe 21.
[0036] The mounting frame 10 is vertically fixed on the table of the turntable 1. The setting path of the mounting frame 10 is consistent with the contour of the table of the mounting table, so that the first nozzle 30 set on the inner side of the water pipe 20 can spray the entire table of the turntable 1, sweeping the slag and fly ash on the table of the turntable 1 while cooling the turntable 1. The output end of the first nozzle 30 is arranged in a fan shape in the vertical plane, so that the first nozzle 30 can spray different positions and angles of the turntable 1, and the spray coverage of the first nozzle 30 is wider. A plurality of first nozzles 30 are set on the water pipe 20 to improve the cleaning effect and cooling efficiency of the first nozzle 30 on the turntable 1. The input end of the tee pipe 21 is arranged between adjacent first nozzles 30 at intervals, and its output end faces the first nozzle 30. The tee pipe 21 sprays the water pipe 20 and the mounting frame 10 in the opposite direction to realize the self-cleaning function of the cooling device.
[0037] The tee pipe 21 includes a belly pipe 211 and a shoulder pipe 212; the belly pipe 211 is vertically arranged on one side of the water pipe 20 close to the first nozzle 30, the input end of the belly pipe 211 is connected to the water pipe 20, and it is arranged between adjacent first nozzles 30, and the output end of the belly pipe 211 extends to the inside of the water pipe 20. The shoulder pipe 212 is fixedly arranged on the top of the belly pipe 211, and the length of the shoulder pipe 212 is greater than the spacing distance between adjacent first nozzles 30. The input end of the shoulder pipe 212 is rotatably connected to the output end of the belly pipe 211, and the second nozzles 40 are fixedly arranged at both ends of the axial length of the shoulder pipe 212, the second nozzle 40 is connected to the shoulder pipe 212, and the output direction of the second nozzle 40 is toward one side of the first nozzle 30.
[0038] The three-way pipe 21 in the present application is in a "T"-shaped structure as a whole, and is composed of a belly pipe 211 and a shoulder pipe 212. The belly pipe 211 is connected to the middle part of the shoulder pipe 212, and the belly pipe 211 is connected to the water pipe 20, so that the external cooling water source can be passed into the water pipe 20. The two ends of the shoulder pipe 212 are respectively connected to the second nozzle 40 with the output direction facing the first nozzle 30, so that when water flows in the shoulder pipe 212, the cooling water is sprayed in the opposite direction to the water pipe 20, the first nozzle 30 and the mounting bracket through the second nozzle 40, so as to avoid the slag and ash from being contaminated by the water pipe 20, the first nozzle 30 and the mounting bracket 10 for the second time when the first nozzle 30 sprays, so as to achieve the self-cleaning function.
[0039] A bearing 22 is fixedly provided at the connection point between the belly tube 211 and the shoulder tube 212 . The outer side surface of the bearing 22 is fixedly connected to the inner side surface of the belly tube 211 , and the inner side surface of the bearing 22 is sleeved to the outer side surface of the shoulder tube 212 .
[0040] In the above scheme, the arrangement of the bearing 22 can realize the relative rotation between the shoulder tube 212 and the belly tube 211. The bearing 22 is arranged on the inner side of the belly tube 211, and the shoulder tube 212 is sleeved on the inner side of the bearing 22, so that the shoulder tube 212 and the belly tube 211 can rotate. The two second nozzles 40 are connected at both ends of the axial length direction of the shoulder tube 212, and the output end of the second nozzle 40 faces one side of the first nozzle 30. When the external cooling water source is introduced into the shoulder tube 212, the spraying direction of the second nozzle 40 is opposite to the spraying direction of the first nozzle 30. Since the length of the shoulder tube 212 is greater than the spacing distance between adjacent first nozzles 30, the spraying path of the second nozzle 40 is always located beside the first nozzle 30, so that the second nozzle 40 can effectively clean the surface of the water pipe 20 beside the first nozzle 30, so as to avoid the slag, waste and ash from contaminating the water pipe 20 again, and at the same time increase the cooling area of the blast furnace rotary assembly by the cooling device in the present application, and improve the cooling effect of the cooling device.
[0041] The upper side surface of the upper part of the shoulder tube 212 is an arc surface from outside to inside and from top to bottom, and the lower side surface of the lower part of the shoulder tube 212 is an arc surface from inside to outside and from bottom to top.
[0042] The purpose of such arrangement is that, since the shoulder pipe 212 and the belly pipe 211 are rotatably connected via the bearing 22, when the spraying surface of the first nozzle 30 intersects with the upper side of the shoulder pipe 212, the cooling water will form an upward impact on the upper side of the shoulder pipe 212, so that the shoulder pipe 212 can rotate upward (clockwise) around the bearing 22, and when the spraying surface of the first nozzle 30 intersects with the lower side of the shoulder pipe 212, the cooling water will form a downward impact on the lower side of the shoulder pipe 212, so that the shoulder pipe 212 can rotate downward (counterclockwise) around the bearing 22. The shoulder pipe 212 and the belly pipe 211 rotate, which not only increases the spraying angle of the second nozzle 40 on part of the surface of the water pipe 20, the table of the turntable 1, and part of the surface of the mounting frame 10, but also avoids manual secondary cleaning of the turntable 1 and the surface of the water pipe 20, reduces the labor intensity of workers and saves water resources.
[0043] The mounting frame 10 includes a column 11 and a half joint 12; one end of the plurality of columns 11 is fixedly arranged on the table surface of the turntable 1, and the arrangement path of the columns 11 is consistent with the contour of the edge of the turntable 1, and the other end of the column 11 is threadedly connected to the bottom of the half joint 12. The half joint 12 is clamped on the outside of the water pipe 20, and can constrain the relative position of the water pipe 20 and the turntable 1.
[0044] The mounting frame 10 in the present application is composed of a plurality of columns 11 and half joints 12. The setting path of the columns 11 is consistent with the edge profile of the turntable 1, ensuring that the spraying area of the first nozzle 30 can cover the surface area of the turntable 1, so as to ensure effective spraying and cooling of the first nozzle 30. The columns 11 are screwed with the half joints 12 to facilitate the installation and disassembly of the mounting frame 10. The purpose of using the half joints 12 to constrain the water pipes 20 is to facilitate the installation of the water pipes 20. The staff only needs to use threaded connection to constrain the water pipes 20 in the annular channel formed by the half joints 12.
[0045] The cooling device in the present application also includes an external water circuit 50, the output end of the external water circuit 50 is screwed to the outside of the water pipe 20 and communicated with the water pipe 20, a valve 51 is arranged between the output end of the external water circuit 50 and the input end of the water pipe 20, the input end of the valve 51 is communicated with the output end of the external water circuit 50, and the output end of the valve 51 is communicated with the input end of the water pipe 20.
[0046] In the above scheme, the external water circuit 50 is connected to the water pipe 20 in a threaded connection form, so that the staff can set the cooling device in this application according to different construction environments. A valve 51 is set between the external water circuit 50 and the water pipe 20, so that the staff can control the start and stop of the spraying operation of the first nozzle 30 and the second nozzle 40 while avoiding the waste of cooling water.
[0047] A heat shield 60 is fixedly provided on the circumference of the turntable 1, the inner side of the heat shield 60 is in contact with the side of the turntable 1, and the cross-sectional profile of the heat shield 60 in horizontal projection is consistent with the cross-sectional profile of the turntable 1. The heat shield 60 is provided to prevent the components inside the turntable assembly from being damaged due to the splashing of slag and the strong heat radiation environment during the operation of the turntable assembly, thereby increasing the service life of the turntable assembly.
[0048] The various embodiments in this specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referenced to each other. Each embodiment focuses on the differences from other embodiments.
[0049] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit the present application. Although the present application has been described in detail with reference to the aforementioned embodiments, a person of ordinary skill in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some or all of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the present application.
Claims
1. A cooling device for a blast furnace mud cannon machine rotary assembly, characterized in that: It comprises a mounting frame (10), a water pipe (20), a first nozzle (30), and a three-way pipe (21); The mounting frame (10) is vertically fixedly arranged on the table surface of the turntable (1), the working end of the mounting frame (10) is spaced apart from the table surface of the turntable (1), and the arrangement path of the mounting frame (10) is consistent with the horizontal cross-sectional profile of the turntable (1); A plurality of water pipes (20) are arranged vertically and fixedly mounted on the mounting frame (10), and a water outlet is provided on the inner side surface of each water pipe (20); A plurality of the first nozzles (30) are fixedly arranged on the water pipe (20) and are in communication with the water pipe (20), and the output ends of the first nozzles (30) are arranged in a fan shape from top to bottom under plumb projection; The input end of the three-way pipe (21) is arranged between adjacent first nozzles (30) and is connected to the water pipe (20), and the output end of the three-way pipe (21) faces one side of the first nozzle (30).
2. The cooling device for the rotary assembly of a blast furnace mud cannon machine according to claim 1 is characterized in that: The three-way pipe (21) comprises a belly pipe (211) and a shoulder pipe (212); The belly tube (211) is vertically arranged on one side of the water pipe (20) close to the first nozzle (30), the input end of the belly tube (211) is connected to the water pipe (20), and is arranged between adjacent first nozzles (30) at intervals, and the output end of the belly tube (211) extends toward the inside of the water pipe (20); The shoulder tube (212) is arranged at the top of the belly tube (211), and the length of the shoulder tube (212) is greater than the spacing distance between adjacent first nozzles (30); The input end of the shoulder tube (212) is rotatably connected to the output end of the belly tube (211), and second nozzles (40) are fixedly arranged at both ends of the axial length of the shoulder tube (212), the second nozzle (40) is connected to the shoulder tube (212), and the output direction of the second nozzle (40) is toward one side of the first nozzle (30).
3. The cooling device for the rotary assembly of the blast furnace mud gun machine according to claim 2 is characterized in that: A bearing (22) is fixedly provided at the connection point between the belly tube (211) and the shoulder tube (212); the outer side surface of the bearing (22) is fixedly connected to the inner side surface of the belly tube (211); and the inner side surface of the bearing (22) is sleeved with the outer side surface of the shoulder tube (212).
4. The cooling device for the rotary assembly of a blast furnace mud cannon machine according to claim 3 is characterized in that: The upper side surface of the upper part of the shoulder tube (212) is an arc surface from outside to inside and from top to bottom, and the lower side surface of the lower part of the shoulder tube (212) is an arc surface from inside to outside and from bottom to top.
5. The cooling device for the rotary assembly of a blast furnace mud cannon machine according to claim 3 is characterized in that: The mounting frame (10) comprises a column (11) and a half joint (12); One end of each of the plurality of columns (11) is fixedly arranged on the table surface of the turntable (1), and the arrangement path of the columns (11) is consistent with the contour of the edge of the turntable (1), and the other end of each of the columns (11) is threadedly connected to the bottom of the half joint (12); The half joint (12) is clamped on the outside of the water pipe (20) and can constrain the relative position of the water pipe (20) and the turntable (1).
6. The cooling device for the rotary assembly of a blast furnace mud cannon machine according to claim 1, characterized in that: The invention also comprises an external water circuit (50), wherein the external water circuit (50) is arranged outside the water pipe (20) and is in communication with the water pipe (20), a valve (51) is arranged between the output end of the external water circuit (50) and the input end of the water pipe (20), the input end of the valve (51) is in communication with the output end of the external water circuit (50), and the output end of the valve (51) is in communication with the input end of the water pipe (20).
7. The cooling device for the rotary assembly of a blast furnace mud cannon machine according to claim 1 is characterized in that: A heat insulation plate (60) is fixedly arranged on the circumference of the turntable (1), the inner side surface of the heat insulation plate (60) is in contact with the side surface of the turntable (1), and the cross-sectional profile of the heat insulation plate (60) in horizontal projection is consistent with the cross-sectional profile of the turntable (1).