A bright galvanizing mechanism for iron tower materials

By setting up placement frames, lifting components and rotating components in the galvanizing equipment, the automated galvanizing process of tower materials is realized, and the problems of long galvanizing time, high operation difficulty and poor galvanizing effect in the prior art are solved, and the galvanizing quality and efficiency are improved.

CN222700384UActive Publication Date: 2025-04-01ZHEJIANG YONGDA IRON TOWER CO LTD
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Patent Information

Application Number
CN202420809970.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-04-01
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

In the prior art, when using four sets of steel cable ropes to fix galvanized metal parts, it takes a lot of time, and it is necessary to ensure that the angle of the steel cable rope is consistent with the galvanized metal parts, which increases the difficulty of operation. At the same time, there are more places where the steel cable ropes come into contact with the galvanized metal parts, which can easily lead to incomplete galvanization and reduce the galvanization effect.

Method used

By setting up the placement frame, lifting assembly and rotating assembly, the automatic galvanizing process of the tower material is realized, which reduces the connection time to the tower material and reduces the difficulty of operation. The rotating assembly drives the placement frame to fully galvanize the contact point between the tower material and the wire mesh.

Benefits of technology

Save time and labor during the galvanizing process, improve galvanizing quality and effect, and ensure the uniformity and integrity of the zinc layer of the galvanized parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a bright galvanizing mechanism for tower materials. It aims to solve the problem that when using four sets of steel cables to fix galvanized metal parts, it takes a lot of time, and it is necessary to ensure that the connection angles of the four sets of steel cables are consistent with the galvanized metal parts, which increases the difficulty of the work of the operators. At the same time, there are many places where the four sets of steel cables are in contact with the galvanized metal parts, and the contact points are prone to incomplete galvanizing, which reduces the galvanizing effect. It includes a solution tank and a rotating component. There is a placement frame inside the solution tank, and the placement frame is fixedly connected to the rotating component. The side of the solution tank is connected to a side plate, and the center position of the side plate is rotatably connected to a disc, and a lifting component is fixedly installed on the upper surface of the disc. The bright galvanizing mechanism for tower materials saves working time, reduces working difficulty, and ensures the quality of galvanizing through the coordinated use of the placement frame and the lifting component. Through the setting of the rotating component, it is convenient to galvanize the contact between the tower material and the wire mesh, and the galvanizing effect is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of surface grinders, in particular to a bright galvanizing mechanism for iron tower materials. Background Art

[0002] Iron towers are generally made of angle steel, steel plates and steel pipe components, and the tower components are generally made of hot-dip galvanized angle steel, steel plates and steel pipe components for corrosion protection.

[0003] Chinese patent CN217265969U discloses a hot-dip galvanizing device, including a base, the upper end of the base is fixedly connected to four support columns, the upper ends of the four support columns are fixedly connected to a support platform, the upper end of the support platform is fixedly connected to four support rods, the upper ends of the four support rods are fixedly connected to a limiting tube, a galvanizing solution tank is placed on the upper end of the support platform, and galvanized metal parts are placed in the galvanizing solution tank.

[0004] In the above patent, four sets of steel cables are used to drive the galvanized metal parts into the galvanizing solution tank. However, when using four sets of steel cables to fix the galvanized metal parts, on the one hand, it takes a lot of time, and on the other hand, it is necessary to ensure that the connection angle of the four sets of steel cables is consistent with the galvanized metal parts (if they are not consistent, the galvanized metal parts will be tilted, and the zinc layer of the galvanized metal parts will be thin when they are tilted out), which increases the difficulty of the work of the operators. At the same time, when fixing the galvanized metal parts, the four sets of steel cables are in contact with the galvanized metal parts at many places, and the contact points are prone to incomplete galvanizing, thereby reducing the galvanizing effect. Therefore, a technical measure is proposed to solve the problem that when using four sets of steel cables to fix the galvanized metal parts, it takes a lot of time, and it is necessary to ensure that the connection angle of the four sets of steel cables is consistent with the galvanized metal parts, thereby increasing the difficulty of the work of the operators. At the same time, the four sets of steel cables are in contact with the galvanized metal parts at many places, and the contact points are prone to incomplete galvanizing, thereby reducing the galvanizing effect. Utility Model Content

[0005] The purpose of the utility model is to provide a bright galvanizing mechanism for iron tower materials in view of the deficiencies in the prior art. By setting a placement frame, a lifting assembly and a rotating assembly, the working difficulty of operators is reduced, the connection time of metal galvanized parts is reduced, the working efficiency is improved, and the galvanizing effect of metal galvanized parts is improved. The problem that when using four sets of steel cables to fix galvanized metal parts, it takes a lot of time and it is necessary to ensure that the connection angles of the four sets of steel cables are consistent with the galvanized metal parts, which increases the working difficulty of operators. At the same time, the four sets of steel cables are in contact with the galvanized metal parts at many places, the contact points are prone to incomplete galvanizing, and the galvanizing effect is reduced.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: including a solution pool and a rotating component, wherein a placement frame is arranged inside the solution pool, wherein the placement frame is fixedly connected to the rotating component, wherein a side plate is connected to the side of the solution pool, wherein a disc is rotatably connected to the center of the side plate, and a lifting component is fixedly installed on the upper surface of the disc. Thanks to the coordinated use of the placement frame and the lifting component, there is no need to connect the tower material, thus saving time, reducing the difficulty of operation, and ensuring the quality of galvanizing. Meanwhile, thanks to the setting of the rotating component, it is convenient to drive the placement frame to rotate, thereby driving the tower material to slide, and then galvanizing the contact between the tower material and the wire mesh is convenient, thus ensuring the galvanizing effect.

[0007] Furthermore, a bottom plate is provided at the bottom of the solution pool, and a steel wire mesh is provided at the bottom of the placement frame.

[0008] Furthermore, a vertical rod is connected to the lower part of the disc, and the vertical rod is rotatably connected to the side plate. The lower end of the vertical rod is connected to a first motor, and the first motor is fixedly installed on the lower surface of the side plate. Thanks to the setting of the first motor, it is convenient to drive the placement frame to rotate, thereby making the placement frame away from the solution pool, thereby improving safety.

[0009] Furthermore, the lifting assembly includes vertical plates, which are provided in two groups. The two groups of vertical plates are symmetrically installed on the upper surface of the disc. A horizontal plate is provided on the top of the vertical plate. A second motor is installed on the upper surface of the horizontal plate. The second motor is connected to a screw rod, which is rotatably connected to the horizontal plate and the disc, and the screw rod is threadedly connected to the lifting plate.

[0010] Furthermore, a connecting plate is connected to the side of the lifting plate, a groove is formed at one end of the connecting plate away from the vertical plate, and a rotating hole is formed at one end of the connecting plate having the groove.

[0011] Furthermore, the rotating assembly includes a fixed block, which is fixedly mounted on the upper surface of the connecting plate. The fixed block is provided with a mounting groove, in which an electric telescopic rod is mounted, and the electric telescopic rod is connected to a connecting column. Thanks to the setting of the electric telescopic rod, it is convenient to drive the rotating plate to rotate.

[0012] Furthermore, the rotating assembly also includes a rotating plate, which is fixedly connected to the placement frame, a limiting groove is provided on the upper portion of the rotating plate, the limiting groove is slidably connected to the limiting ball, the limiting ball is rotatably connected to the connecting column, two groups of symmetrically distributed rotating rods are installed on the upper portion of the rotating plate, the rotating rods are rotatably connected to the rotating holes, and the rotating plate is rotatably connected to the connecting plate up and down through the rotating rods.

[0013] The beneficial effects of the utility model are:

[0014] (1) The utility model uses a placement frame and a lifting component in coordination. Through the setting of the placement frame, the tower material can be directly placed in the placement frame without connecting the tower material, thus saving time. At the same time, when the tower material is placed, the tower material is in a horizontal state, and there is no need to ensure the angle at which the tower material enters the placement frame, thus reducing the difficulty of operation. Through the setting of the lifting component, it is convenient to drive the placement frame to move vertically up and down, thereby ensuring that the tower material enters the zinc liquid vertically and ensuring the quality of galvanizing (the zinc layer of the galvanized metal parts will be thin when it is tilted out). The second motor is started to drive the placement frame to move downward, and the placement frame moves downward to drive the tower material to move downward. The tower material moves downward and enters the zinc liquid to complete the galvanizing.

[0015] (2) The utility model facilitates the rotation of the placement frame by setting a rotating component, thereby driving the tower material to slide, and then facilitating the galvanizing of the contact between the tower material and the wire mesh, thereby ensuring the galvanizing effect. The electric telescopic rod is started to drive the placement frame to tilt, and the tilting of the placement frame drives the tower material to slide, so that the contact between the tower material and the wire mesh can also be effectively galvanized.

[0016] In summary, the utility model has the advantages of saving time, reducing operation difficulty, high galvanizing quality, and good galvanizing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the connection between the first motor and the disc of the utility model;

[0019] Figure 3 This is a schematic diagram of the three-dimensional structure of the lifting component of the utility model;

[0020] Figure 4 For this utility model Figure 3 The enlarged structural diagram at A in the middle;

[0021] Figure 5 This is a schematic diagram of the three-dimensional structure of the rotating assembly of the utility model;

[0022] Figure 6 This is a schematic diagram of the structure of the limiting ball and the connecting column of the utility model.

[0023] Markings in the attached drawings: 1. solution pool; 2. lifting assembly; 3. rotating assembly; 4. side panel; 5. disc; 6. placement frame; 7. bottom plate; 8. wire mesh; 9. vertical rod; 10. first motor; 201. vertical plate; 202. horizontal plate; 203. second motor; 204. screw rod; 205. lifting plate; 206. connecting plate; 207. rotating hole; 208. groove; 301. fixing block; 302. electric telescopic rod; 303. mounting groove; 304. rotating plate; 305. limiting groove; 306. rotating rod; 307. limiting ball; 308. connecting column. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the equipment or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0026] Embodiment 1

[0027] like Figure 1 , Figure 2As shown, the present embodiment provides a bright galvanizing mechanism for tower materials, including a solution pool 1 and a rotating assembly 3. A placement frame 6 is provided inside the solution pool 1, the placement frame 6 is fixedly connected to the rotating assembly 3, a side plate 4 is connected to the side of the solution pool 1, a disc 5 is rotatably connected to the center of the side plate 4, a lifting assembly 2 is fixedly installed on the upper surface of the disc 5, a bottom plate 7 is provided at the lower part of the solution pool 1, a wire mesh 8 is provided at the lower part of the placement frame 6, a vertical rod 9 is connected to the lower part of the disc 5, the vertical rod 9 is rotatably connected to the side plate 4, a first motor 10 is connected to the lower end of the vertical rod 9, and the first motor 10 is fixedly installed on the lower surface of the side plate 4. The zinc liquid is put into the solution pool 1, and then the first motor 10 is started. The first motor 10 drives the vertical rod 9 to rotate, and the rotation of the vertical rod 9 drives the disc 5 to rotate. The rotation of the disc 5 drives the lifting assembly 2 to rotate and the rotating assembly 3 to rotate. The rotation of the rotating assembly 3 drives the placement frame 6 to rotate, and the placement frame 6 rotates away from the top of the solution pool 1, and then the tower material is put into the placement frame 6.

[0028] Embodiment 2

[0029] like Figure 1 , Figure 3 , Figure 4 As shown, the components identical or corresponding to those in the first embodiment are marked with the corresponding reference numerals in the first embodiment. For the sake of simplicity, only the differences from the first embodiment are described below. The second embodiment differs from the first embodiment in that:

[0030] The lifting assembly 2 includes a vertical plate 201, and the vertical plates 201 have two groups. The two groups of vertical plates 201 are symmetrically mounted on the upper surface of the disc 5. A horizontal plate 202 is arranged on the top of the vertical plate 201. A second motor 203 is mounted on the upper surface of the horizontal plate 202. The second motor 203 is connected to a screw rod 204. The screw rod 204 is rotatably connected to the horizontal plate 202 and the disc 5. The screw rod 204 is threadedly connected to a lifting plate 205. A connecting plate 206 is connected to the side of the lifting plate 205. A groove 208 is provided at one end of the connecting plate 206 away from the vertical plate 201. The connecting plate 205 06 has a rotating hole 207 at one end with a groove 208, and the second motor 203 on the lifting component 2 is started. The second motor 203 is started to drive the screw 204 to rotate, and the screw 204 rotates to drive the lifting plate 205 to move downward, and the lifting plate 205 moves downward to drive the connecting plate 206 to move downward, and the connecting plate 206 moves downward to drive the rotating component 3 to move downward, and the rotating component 3 moves downward to drive the placement frame 6 to move downward, and the placement frame 6 moves downward to drive the tower material to move downward, and the tower material moves downward into the zinc liquid to complete the galvanizing.

[0031] Embodiment 3

[0032] like Figure 1 , Figure 4 , Figure 5 , Figure 6As shown, this embodiment provides a bright galvanizing mechanism for tower materials, the rotating assembly 3 includes a fixed block 301, the fixed block 301 is fixedly mounted on the upper surface of the connecting plate 206, the fixed block 301 is provided with a mounting groove 303, an electric telescopic rod 302 is installed in the mounting groove 303, the electric telescopic rod 302 is connected with a connecting column 308, the rotating assembly 3 also includes a rotating plate 304, the rotating plate 304 is fixedly connected to the placement frame 6, a limiting groove 305 is provided on the upper part of the rotating plate 304, the limiting groove 305 is slidably connected to the limiting ball 307, the limiting ball 307 is rotatably connected to the connecting column 308, two groups of symmetrically distributed rotating rods 306 are installed on the upper part of the rotating plate 304, and the rotating rod 306 is rotatably connected to the rotating hole 207 The rotating plate 304 is rotatably connected to the connecting plate 206 up and down through the rotating rod 306, and the electric telescopic rod 302 is started. The electric telescopic rod 302 is started to drive the connecting column 308 to move horizontally. The horizontal movement of the connecting column 308 drives the limiting ball 307 to move horizontally. The limiting ball 307 slides along the limiting groove 305 to drive the rotating plate 304 to rotate. The rotation of the rotating plate 304 drives the placement frame 6 to tilt. The tilt of the placement frame 6 drives the tower material to slide, so that the contact between the tower material and the wire mesh 8 can also be effectively galvanized. After the galvanizing is completed, the electric telescopic rod 302 is started to drive the placement frame 6 to return to a horizontal state, and then the second motor 203 is started to drive the placement frame 6 to move upward to separate from the zinc liquid, and the galvanizing of the tower material is completed.

[0033] Working steps

[0034] Step 1: When galvanizing the tower material, put the zinc liquid into the solution pool 1, then start the first motor 10, the first motor 10 drives the vertical rod 9 to rotate (the first motor 10 and the second motor 203 are equipped with brakes and have a self-locking function), the vertical rod 9 rotates to drive the disc 5 to rotate, the disc 5 rotates to drive the lifting component 2 to rotate, the rotating component 3 to rotate, the rotating component 3 rotates to drive the placement frame 6 to rotate, the placement frame 6 rotates away from the top of the solution pool 1, then put the tower material into the placement frame 6, start the first motor 10 to drive the placement frame 6 back to the top of the solution pool 1, and then start The second motor 203 on the lifting component 2 is started to drive the screw 204 to rotate, the screw 204 rotates and drives the lifting plate 205 to move downward, the lifting plate 205 moves downward and drives the connecting plate 206 to move downward, the connecting plate 206 moves downward and drives the rotating component 3 to move downward, the rotating component 3 moves downward and drives the placement frame 6 to move downward, the placement frame 6 moves downward and drives the tower material to move downward, the tower material moves downward into the zinc liquid to complete the galvanizing, and through the setting of the lifting component 2, through the setting of the lifting component 2, it is convenient to drive the placement frame 6 to move upward.

[0035] Step 2, when the tower material is galvanized, a part of the contact between the tower material and the wire mesh 8 cannot be completely in contact with the zinc liquid. At this time, the rotating component 3 is used to drive the placement frame 6 to rotate a certain angle, thereby driving the tower material to slide, so that the contact between the tower material and the wire mesh 8 can also be effectively galvanized. The specific method is to start the electric telescopic rod 302, the electric telescopic rod 302 is started to drive the connecting column 308 to move horizontally, the connecting column 308 moves horizontally to drive the limiting ball 307 to move horizontally, the limiting ball 307 slides along the limiting groove 305 to drive the rotating plate 304 to rotate, the rotating plate 304 rotates to drive the placement frame 6 to tilt, and the placement frame 6 tilts to drive the tower material to slide, so that the contact between the tower material and the wire mesh 8 can also be effectively galvanized. After the galvanizing is completed, the electric telescopic rod 302 is started to drive the placement frame 6 back to a horizontal state, and then the second motor 203 is started to drive the placement frame 6 to move upward to separate from the zinc liquid, and the galvanizing of the tower material is completed.

[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A bright galvanizing mechanism for tower materials, comprising a solution tank and a rotating assembly, characterized in that: A placement frame is provided inside the solution pool, the placement frame is fixedly connected to the rotating assembly, a side plate is connected to the side of the solution pool, a disc is rotatably connected to the center of the side plate, and a lifting assembly is fixedly installed on the upper surface of the disc; The lower part of the disc is connected to a vertical rod, the vertical rod is rotatably connected to the side plate, the lower end of the vertical rod is connected to a first motor, and the first motor is fixedly mounted on the lower surface of the side plate; The lifting assembly includes a vertical plate, and the vertical plates are provided in two groups. The two groups of vertical plates are symmetrically mounted on the upper surface of the disc. A horizontal plate is provided on the top of the vertical plate. A second motor is mounted on the upper surface of the horizontal plate. The second motor is connected to a screw rod, and the screw rod is rotatably connected to the horizontal plate and the disc. The screw rod is threadedly connected to the lifting plate. The lifting plate is connected to a connecting plate on its side, one end of the connecting plate away from the vertical plate is provided with a groove, and one end of the connecting plate provided with the groove is provided with a rotation hole; The rotating assembly comprises a fixed block, the fixed block is fixedly mounted on the upper surface of the connecting plate, the fixed block is provided with a mounting groove, an electric telescopic rod is mounted in the mounting groove, and the electric telescopic rod is connected to a connecting column; The rotating assembly also includes a rotating plate, which is fixedly connected to the placement frame. A limiting groove is provided on the upper portion of the rotating plate. The limiting groove is slidably connected to a limiting ball. The limiting ball is rotatably connected to a connecting column. Two groups of symmetrically distributed rotating rods are installed on the upper portion of the rotating plate. The rotating rods are rotatably connected to rotating holes. The rotating plate is rotatably connected to the connecting plate up and down through the rotating rods.

2. A bright galvanizing mechanism for iron tower materials according to claim 1, characterized in that: A bottom plate is provided at the lower part of the solution pool, and a steel wire mesh is provided at the lower part of the placement frame.

Citation Information

Patent Citations

  • Hot galvanizing device

    CN217265969U