Warping machine to prevent loose yarns

By introducing pressure sensors and automatic adjustment system for adjusting motors into the warping machine, the existing warping machine has solved the problem of cumbersome operation, and the automatic adjustment of the pressure roller position is realized, which simplifies the operation process and improves the convenience of the warping machine.

CN222700519UActive Publication Date: 2025-04-01SHEYANG ZHENGDA TEXTILE MASCH CO LTD
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Patent Information

Application Number
CN202420352689.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-26
Publication Date
2025-04-01
Estimated Expiration
2034-02-26

AI Technical Summary

Technical Problem

During warping operations, existing warping machines need to manually adjust the position between the pressing rubber roller and the winding warping shaft, which leads to cumbersome operation, which increases the operating labor of the workers and affects the convenience of the warping machines.

Method used

A warping machine including a winding motor, a control motor, a transmission seat, a pressure sensor and a controller is designed. The pressure changes are monitored through the pressure sensor and the control and control motor automatically adjusts the position between the pressure roller and the winding shaft.

Benefits of technology

It realizes the position between the pressing roller and the winding warp shaft to be quickly adjusted without manual manual adjustment, simplifies the operation process, reduces the operating labor of the operators, and improves the convenience of using the warp machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of warping machines, specifically to a warping machine that can prevent yarn from loosening, comprising a warping machine body, a winding warp shaft and a pressure roller, a winding motor is fixedly installed on the internal front side of the warping machine body, the front end of the winding warp shaft is fixedly installed on the driving shaft of the winding motor through a front loading plate, a limiting guide rail is fixedly installed on the internal bottom end of the warping machine body, a transmission seat is slidably connected to the limiting guide rail, an adjusting motor is fixedly installed on one end of the limiting guide rail, the driving shaft of the adjusting motor is fixedly connected to a screw shaft, the transmission seat is threadedly sleeved on the outside of the screw shaft, a pressure sensor is fixedly installed on the side wall of the transmission seat, and a retaining frame is fixedly installed on the force-bearing end of the pressure sensor. The utility model is convenient for quickly adjusting the position between the pressure roller and the winding warp shaft, and no manual adjustment operation is required, so that the use and operation during warping operations are simpler and more labor-saving.
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Description

Technical Field

[0001] The utility model relates to the technical field of warping machines, in particular to a warping machine which can prevent yarns from becoming loose. Background Art

[0002] Warping is the process of winding a certain number of warp yarns in parallel on a warp beam or weaving beam according to specified length and width. The warped warp yarns are used for sizing and drawing. Warping machines are essential production equipment for the production of warp knitted mesh fabrics.

[0003] After searching, the Chinese patent authorization announcement number CN 218404578 U discloses an anti-loosening high-efficiency warping machine. Although the compression spring will bounce the limit plate to drive the sliding rod to move toward the side of the winding warp shaft on the inner side of the sliding cylinder, and then press the compression rubber roller on the outer side of the winding warp shaft that has been wound with the yarn to prevent the yarn on the winding warp shaft from loosening, it is necessary to manually twist the positioning screw on the inner side of the threaded positioning sleeve to adjust the position between the compression rubber roller and the winding warp shaft, which makes the use and operation of the warping operation more cumbersome, increases the operating labor of the operators, and affects the convenience of the warping machine. Therefore, we propose a warping machine that can prevent the loosening of yarn. Utility Model Content

[0004] The utility model aims to provide a warping machine which can prevent yarn from becoming loose, so as to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A warping machine that can prevent yarn from loosening comprises a warping machine body, a winding warp shaft and a pressure roller, a winding motor is fixedly installed on the internal front side of the warping machine body, the front end of the winding warp shaft is fixedly installed on the driving shaft of the winding motor through a front loading disk, a limiting guide rail is fixedly installed on the internal bottom end of the warping machine body, a transmission seat is slidably connected to the limiting guide rail, an adjusting motor is fixedly installed on one end of the limiting guide rail, a screw shaft is fixedly connected to the driving shaft of the adjusting motor, the transmission seat is threadedly sleeved on the outside of the screw shaft, a pressure sensor is fixedly installed on the side wall of the transmission seat, a controller is fixedly installed on the side of the warping machine body, the output end of the pressure sensor is electrically connected to the input end of the controller, the output end of the controller is electrically connected to the input end of the adjusting motor, a retaining frame is fixedly installed on the force-bearing end of the pressure sensor, an assembly seat is arranged on the outer side of the retaining frame, a plurality of elastic components are arranged between the retaining frame and the assembly seat, and the pressure roller is rotatably installed inside the assembly seat.

[0007] Preferably, a bearing seat a is fixedly installed on the inner rear side of the warping machine body, and a rear loading disc is rotatably installed on the bearing seat a through a rotating shaft, and the rear end of the winding warp shaft is fixedly installed on the rear loading disc.

[0008] Preferably, the elastic component includes a spring and a limiting rod, the spring is fixedly connected between the retaining frame and the assembly seat, and the limiting rod movably penetrates the side of the retaining frame.

[0009] Preferably, the cross-sectional shape of the limiting rod is T-shaped, and the spring is movably sleeved on the outer side of the limiting rod.

[0010] Preferably, a bearing seat b is fixedly installed on the inner side of the limiting guide rail, and the bearing seat b is rotatably connected to the end of the screw shaft.

[0011] Preferably, four ends of the bottom side of the warping machine body are fixedly connected with positioning blocks, and the surface of the positioning blocks is provided with mounting holes.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The utility model utilizes that as the amount of wound yarn on the winding warp shaft increases continuously, the diameter of the winding warp shaft increases, and the spring continues to contract, so that the pressure generated by the retaining frame on the pressure sensor gradually increases. If the pressure monitored by the pressure sensor is greater than the pre-controlled value, the controller controls the regulating motor to drive the screw shaft to rotate in the opposite direction, driving the transmission seat and the pressure roller to move to the other side, thereby facilitating rapid adjustment of the position between the pressure roller and the winding warp shaft without manual adjustment operations, making the use of the warping operation simpler and more labor-saving, reducing the operating labor of the operators, and improving the convenience of use of the warping machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model from a first viewing angle;

[0015] Figure 2 This is a schematic diagram of the third perspective structure of the utility model;

[0016] Figure 3 It is a schematic diagram of the top structure of the utility model.

[0017] In the figure: 1. warping machine body; 101. controller; 102. bearing seat a; 103. rotating shaft; 104. rear loading plate; 105. positioning block; 2. winding warp shaft; 3. pressure roller; 4. winding motor; 401. front loading plate; 5. limiting guide rail; 501. adjusting motor; 502. screw shaft; 503. bearing seat b; 6. transmission seat; 601. pressure sensor; 7. stop frame; 8. assembly seat; 9. elastic component; 901. spring; 902. limiting rod. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-Figure 3 As shown, a technical solution provided by the utility model:

[0020] A warping machine capable of preventing yarn from becoming loose comprises a warping machine body 1, a winding warp shaft 2 and a pressure roller 3, a winding motor 4 being fixedly mounted on the front side of the warping machine body 1, a front end of the winding warp shaft 2 being fixedly mounted on the driving shaft of the winding motor 4 through a front loading plate 401, a limiting guide rail 5 being fixedly mounted on the bottom end of the warping machine body 1, a transmission seat 6 being slidably connected to the limiting guide rail 5, an adjusting motor 501 being fixedly mounted on one end of the limiting guide rail 5, a screw shaft 502 being fixedly connected to the driving shaft of the adjusting motor 501, and the transmission seat 6 being threadedly sleeved on the screw shaft 502. A pressure sensor 601 is fixedly installed on the side wall of the transmission seat 6 outside the rod shaft 502, and a controller 101 is fixedly installed on the side of the warping machine body 1. The output end of the pressure sensor 601 is electrically connected to the input end of the controller 101, and the output end of the controller 101 is electrically connected to the input end of the adjusting motor 501. A retaining frame 7 is fixedly installed on the force-bearing end of the pressure sensor 601, and an assembly seat 8 is arranged on the outer side of the retaining frame 7. A plurality of elastic components 9 are arranged between the retaining frame 7 and the assembly seat 8, and the pressure roller 3 is rotatably installed inside the assembly seat 8.

[0021] As a preferred implementation in this embodiment, Figure 2 As shown, a bearing seat a102 is fixedly installed on the inner rear side of the warping machine body 1, and a rear loading plate 104 is rotatably installed on the bearing seat a102 through a rotating shaft 103. The rear end of the winding warp shaft 2 is fixedly installed on the rear loading plate 104, thereby ensuring the stability of the winding warp shaft 2 during rotation.

[0022] As a preferred implementation in this embodiment, Figure 2 As shown, the elastic component 9 includes a spring 901 and a limiting rod 902, the spring 901 is fixedly connected between the retaining frame 7 and the assembly seat 8, and the limiting rod 902 movably penetrates the side of the retaining frame 7. The cross-sectional shape of the limiting rod 902 is T-shaped, and the spring 901 is movably sleeved on the outer side of the limiting rod 902.

[0023] As a preferred implementation in this embodiment, Figure 3As shown, a bearing seat b503 is fixedly installed on the inner side of the limiting guide rail 5, and the bearing seat b503 is rotatably connected to the end of the screw shaft 502, thereby ensuring the stability of the screw shaft 502 when rotating.

[0024] As a preferred implementation in this embodiment, Figure 3 As shown, the four ends of the bottom side of the warping machine body 1 are fixedly connected with positioning blocks 105, and the surface of the positioning blocks 105 is provided with mounting holes, so as to achieve the purpose of positioning and installing the warping machine body 1.

[0025] Working principle:

[0026] During use, the winding motor 4 is used to drive the winding warp shaft 2 to rotate, and the yarn is wound to the outside of the winding warp shaft 2. The adjusting motor 501 is used to drive the screw shaft 502 to rotate forward, driving the transmission seat 6 and the pressure roller 3 to move along the side close to the winding warp shaft 2, so that the pressure roller 3 presses the yarn on the winding warp shaft 2, and the spring 901 contracts. The yarn on the winding warp shaft 2 is in a compressed and clamped state to prevent the yarn on the winding warp shaft 2 from loosening. As the amount of the wound yarn on the winding warp shaft 2 increases, As the diameter of the winding warp shaft 2 increases, the spring 901 continues to contract, causing the pressure on the pressure sensor 601 generated by the retaining frame 7 to gradually increase. If the pressure monitored by the pressure sensor 601 is greater than the preset value, the controller 101 controls the adjusting motor 501 to drive the screw shaft 502 to rotate in the opposite direction, driving the transmission seat 6 and the pressure roller 3 to move to the other side, thereby quickly adjusting the position between the pressure roller 3 and the winding warp shaft 2, thereby ensuring that the winding warp shaft 2 rotates smoothly while keeping the wound yarn in a compressed and clamped state.

[0027] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A warping machine capable of preventing yarn from becoming loose, comprising a warping machine body (1), a winding warp beam (2) and a pressure roller (3), characterized in that: A winding motor (4) is fixedly installed on the front side of the interior of the warping machine body (1); the front end of the winding warp shaft (2) is fixedly installed on the driving shaft of the winding motor (4) through the front loading plate (401); a limiting guide rail (5) is fixedly installed on the bottom end of the interior of the warping machine body (1); a transmission seat (6) is slidably connected to the limiting guide rail (5); an adjusting motor (501) is fixedly installed on one end of the limiting guide rail (5); the driving shaft of the adjusting motor (501) is fixedly connected to a screw shaft (502); the transmission seat (6) is threadedly sleeved on the outside of the screw shaft (502); the side of the transmission seat (6) A pressure sensor (601) is fixedly mounted on the wall, a controller (101) is fixedly mounted on the side of the warping machine body (1), an output end of the pressure sensor (601) is electrically connected to an input end of the controller (101), and an output end of the controller (101) is electrically connected to an input end of an adjusting motor (501), a retaining frame (7) is fixedly mounted on the force-bearing end of the pressure sensor (601), an assembly seat (8) is arranged on the outer side of the retaining frame (7), a plurality of elastic components (9) are arranged between the retaining frame (7) and the assembly seat (8), and the pressing roller (3) is rotatably mounted inside the assembly seat (8).

2. A warping machine capable of preventing yarn from becoming loose according to claim 1, characterized in that: A bearing seat a (102) is fixedly installed on the inner rear side of the warping machine body (1), and the bearing seat a (102) is rotatably installed with a rear loading plate (104) via a rotating shaft (103), and the rear end of the winding warp shaft (2) is fixedly installed on the rear loading plate (104).

3. A warping machine capable of preventing yarn from becoming loose according to claim 1, characterized in that: The elastic component (9) comprises a spring (901) and a limiting rod (902), wherein the spring (901) is fixedly connected between the retaining frame (7) and the assembly seat (8), and the limiting rod (902) movably penetrates the side of the retaining frame (7).

4. A warping machine capable of preventing yarn from becoming loose according to claim 3, characterized in that: The cross-sectional shape of the limiting rod (902) is T-shaped, and the spring (901) is movably sleeved on the outer side of the limiting rod (902).

5. A warping machine capable of preventing yarn from becoming loose according to claim 1, characterized in that: A bearing seat b (503) is fixedly mounted on the inner side of the limiting guide rail (5), and the bearing seat b (503) is rotatably connected to the end of the screw shaft (502).

6. A warping machine capable of preventing yarn from becoming loose according to claim 1, characterized in that: The four ends of the bottom side of the warping machine body (1) are all fixedly connected with positioning blocks (105), and the surface of the positioning blocks (105) is provided with mounting holes.

Citation Information

Patent Citations

  • Anti-loosening efficient warping machine

    CN218404578U