Adjustable warping machine

Abstract

The utility model relates to the field of warping machines, and discloses an adjustable warping machine which comprises a warping machine body and a warp beam arranged on the warping machine body, an adjustable support is arranged on the warping machine body, the warp beam is detachably installed and fixed on the adjustable support, two vertical plates are fixedly installed on the top of the warping machine body, and the two vertical plates are fixedly installed on the top of the warping machine body. The two vertical plates are located behind the warp beam, a lower guide rod and an upper guide rod are rotationally installed between the two vertical plates, the adjustable support comprises a bearing seat, a connecting shaft, a hydraulic cylinder, a shaft seat, two connecting arms, two rotating shafts and a rotating adjusting assembly, and a first groove is formed in the right side of the top of the warping machine body. Compared with the prior art, the device has the following advantages and effects that by means of the adjustable support, the tensioning degree of all yarn collected on the warp beam can be adjusted, the tension adjusting efficiency is improved, and the warp beam can be rapidly mounted and dismounted so that the warp beam can be conveniently replaced.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of beaming machines, in particular to an adjustable beaming machine. BACKGROUND

[0002] A beaming machine is a mechanical device used in the textile industry, mainly used for arranging loose yarn into ordered warp threads to prepare for subsequent weaving processes. Its working principle is to draw a certain amount of warp yarn from a winding bobbin, pass through tension devices and yarn guide devices, and wind it in parallel on a warp beam or weaving beam according to the specified length and width, so that the warp yarn has uniform tension and is tightly wound on the beaming beam, preparing for the formation of the weaving beam.

[0003] According to the search, the patent document with the authorization announcement number CN220099304U discloses a beaming machine with adjustable tension, which comprises a beaming machine body, a tensioning rod and a movable block. The first side plate is fixedly connected to the beaming machine body. The second side plate is fixedly connected to the side of the beaming machine body away from the first side plate. The tensioning rod is arranged between the first side plate and the second side plate. The movable block is movably connected to one end of the tensioning rod close to the first side plate. The movable block is fixedly connected with a sliding block on one side. The warp thread is passed through the N-shaped tensioning rod at two different heights and fixed on the beaming machine body. The warp thread is pulled by the two tensioning rods, thereby maintaining a straight state. By using two tensioning rods of different heights, the warp thread transmitted to the beaming machine body can be tensioned, reducing the use rate of external tensioning devices when winding, and making the device more convenient to use.

[0004] In related technologies, the existing adjustable beaming machine uses a tension adjusting device to adjust the tension of the yarn. However, during the tension adjustment process, the workers need to adjust multiple sets of tension rods and other components one by one. This operation method increases the labor of the workers and reduces the tension adjustment efficiency of the beaming machine.

[0005] Therefore, we propose an adjustable beaming machine to solve the above problems. CONTENT OF THE UTILITY MODEL

[0006] The purpose of the present application is to provide an adjustable beaming machine that can adjust the tension of all the yarn collected on the warp beam, improve the tension adjustment efficiency, and quickly install and disassemble the warp beam for easy replacement.

[0007] The above technical purpose of the application is achieved by the following technical scheme: an adjustable warping machine comprises a warping machine body and a warp beam arranged on the warping machine body, the warping machine body is provided with an adjustable support, the warp beam is detachably mounted and fixed on the adjustable support, two vertical plates are fixedly mounted on the top of the warping machine body, the two vertical plates are located behind the warp beam, and a lower guide rod and an upper guide rod are rotatably mounted between the two vertical plates.

[0008] The application further comprises the following arrangement: the adjustable support comprises a bearing seat, a connecting shaft, a hydraulic cylinder, a shaft seat, two connecting arms, two rotating shafts and a rotary adjusting assembly, a groove one is formed on the top right side of the warping machine body, a groove two is formed on the top left side of the warping machine body, the bearing seat is fixedly mounted on the bottom inner wall of the groove one, the connecting shaft is rotatably mounted on the right side of the bearing seat, the hydraulic cylinder is arranged in the groove two, the shaft seat is rotatably mounted on the output shaft end of the hydraulic cylinder, the two connecting arms are respectively fixedly mounted on the left end of the connecting shaft and the right end of the shaft seat, the warp beam is located between the two connecting arms, the two rotating shafts are respectively rotatably mounted on the corresponding connecting arms, the two rotating shafts are respectively provided with a slot at the end close to each other, the two ends of the warp beam are respectively fixedly provided with a plug-in connector, the two plug-in connectors are respectively slidably mounted in the corresponding slots, and the rotary adjusting assembly is located in the groove one and used for controlling the rotation of the connecting shaft.

[0009] The application further comprises the following arrangement: one side of the connecting arm is provided with a mounting hole, and the rotating shaft is rotatably mounted in the mounting hole through a bearing.

[0010] The application further comprises the following arrangement: the cross section of the plug-in connector and the cross section of the slot are both rectangular.

[0011] The application further comprises the following arrangement: the rotary adjusting assembly comprises a motor one, a main gear and a secondary gear, the motor one is arranged in the groove one and located below the connecting shaft, the main gear is fixedly mounted on the output shaft end of the motor one, the secondary gear is fixedly sleeved on the connecting shaft, and the main gear and the secondary gear are engaged.

[0012] The application further comprises the following arrangement: a pad one is fixedly mounted on the bottom inner wall of the groove two, and the hydraulic cylinder is fixedly mounted on the pad one.

[0013] The application further comprises the following arrangement: a pad two is fixedly mounted on the bottom inner wall of the groove one, and the motor one is fixedly mounted on the pad two.

[0014] The application further comprises the following arrangement: a machine seat is fixedly mounted on the connecting arm on the right side, a motor two is fixedly mounted on the machine seat, and the output shaft end of the motor two is fixedly connected with one end of the corresponding rotating shaft.

[0015] The application comprises at least one of the following beneficial technical effects:

[0016] 1、The application can realize the adjustment of the tension of all the yarns collected on the warp beam, improve the tension adjustment efficiency, and realize the quick installation and disassembly of the warp beam for the replacement of the warp beam.

[0017] 2、The application can guide the moving direction of the yarns during the warping process by using the lower guide rod and the upper guide rod, so as to facilitate the take-up warping.

[0018] 3、The application can control the rotation of the warp beam by using the motor two, so as to facilitate the take-up warping operation, and by designing the plug and the socket as a rectangular cross section, the synchronous rotation of the warp beam and the rotating shaft can be ensured, the yarn can be smoothly wound, and the stability of the warping process can be ensured. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 is the front view of the embodiment.

[0020] Figure 2 is the top view of the embodiment.

[0021] Figure 3 is the left side view of the embodiment.

[0022] Figure 4 is the three-dimensional structure of the warp beam.

[0023] Figure 5 is the three-dimensional structure of the rotating shaft.

[0024] In the figure, 1 is the warping machine body, 2 is the warp beam, 3 is the vertical plate, 4 is the lower guide rod, 5 is the upper guide rod, 6 is the groove one, 7 is the groove two, 8 is the bearing seat, 9 is the connecting shaft, 10 is the hydraulic cylinder, 11 is the shaft seat, 12 is the connecting arm, 13 is the rotating shaft, 14 is the socket, 15 is the plug, 16 is the motor one, 17 is the main gear, 18 is the auxiliary gear, 19 is the cushion seat one, 20 is the cushion seat two, 21 is the machine base, and 22 is the motor two. DETAILED DESCRIPTION

[0025] The technical solutions of the application will be described below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the application, not all. Based on the embodiments of the application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the application.

[0026] Referring to Figures 1-5 , the application provides an adjustable warping machine, which comprises a warping machine body 1 and a warp beam 2 arranged on the warping machine body 1, wherein:

[0027] The adjustable support is arranged on the warping machine body 1, the warp beam 2 is detachably mounted and fixed on the adjustable support, the adjustable support comprises a bearing seat 8, a connecting shaft 9, a hydraulic cylinder 10, a shaft seat 11, two connecting arms 12, two rotating shafts 13 and a rotary adjusting assembly, a groove one 6 is formed in the top right side of the warping machine body 1, a groove two 7 is formed in the top left side of the warping machine body 1, the bearing seat 8 is fixedly installed on the bottom inner wall of the groove one 6, the connecting shaft 9 is rotatably installed on the right side of the bearing seat 8, the hydraulic cylinder 10 is arranged in the groove two 7, the shaft seat 11 is rotatably installed on the output shaft end of the hydraulic cylinder 10, the two connecting arms 12 are fixedly installed on the left end of the connecting shaft 9 and the right end of the shaft seat 11 respectively, the warp beam 2 is located between the two connecting arms 12, the two rotating shafts 13 are rotatably installed on the corresponding connecting arms 12 respectively, the end of the two rotating shafts 13 close to each other is provided with a slot 14, the two ends of the warp beam 2 are fixedly installed with plug-in connectors 15, the two plug-in connectors 15 are slidably installed in the corresponding slots 14 respectively, the cross sections of the plug-in connectors 15 and the slots 14 are rectangular in shape, the hydraulic cylinder 10 is used for controlling the linear movement of the shaft seat 11 and the connecting arms 12 connected thereto, that is, the spacing between the two connecting arms 12 can be changed, the warp beam 2 is matched with the slots 14 of the rotating shafts 13 on the connecting arms 12 through the plug-in connectors 15, so that the detachable installation of the warp beam 2 is realized, not only the installation and disassembly operation is simple, but also the plug-in connectors 15 and the slots 14 of the rectangular cross section design can ensure that the warp beam 2 and the rotating shaft 13 rotate synchronously, the yarn is smoothly wound, the stability of the warping process is ensured, the rotary adjusting assembly is located in the groove one 6, the rotary adjusting assembly is used for controlling the rotation of the connecting shaft 9, the rotary adjusting assembly comprises a motor one 16, a main gear 17 and a secondary gear 18, the motor one 16 is arranged in the groove one 6 and located below the connecting shaft 9, the main gear 17 is fixedly installed on the output shaft end of the motor one 16, the secondary gear 18 is fixedly sleeved on the connecting shaft 9, the main gear 17 and the secondary gear 18 are engaged, the motor one 16 is used for controlling the rotation of the main gear 17, the rotation of the connecting shaft 9 can be controlled by the meshing transmission action of the main gear 17 and the secondary gear 18, and then the warp beam 2 rotates around the connecting shaft 9 as the axis, that is, the spacing between the warp beam 2 and the upper guide rod 5 can be changed, the tensioning degree of all the yarn collected on the warp beam 2 can be adjusted, the tensioning efficiency is improved, and it needs to be pointed out that the motor one 16 adopts a reversible motor.

[0028] In the embodiment, the top of the warping machine body 1 is fixedly installed with two vertical plates 3, the two vertical plates 3 are located behind the warp beam 2, and the lower guide rod 4 and the upper guide rod 5 are rotatably installed between the two vertical plates 3, in the warping process, the lower guide rod 4 and the upper guide rod 5 are used for guiding the moving direction of the yarn, so as to facilitate the winding and warping effect.

[0029] In this embodiment, the connecting arm 12 is provided with a mounting hole on one side, and the rotating shaft 13 is rotatably installed in the mounting hole through a bearing, thereby ensuring the stability and smoothness of the rotating shaft 13.

[0030] In this embodiment, the bottom inner wall of the groove two 7 is fixedly provided with a seat one 19, and the hydraulic cylinder 10 is fixedly installed on the seat one 19, thereby ensuring the stability of the hydraulic cylinder 10 during installation and use. The bottom inner wall of the groove one 6 is fixedly provided with a seat two 20, and the motor one 16 is fixedly installed on the seat two 20, thereby ensuring the stability of the motor one 16 during installation and use.

[0031] In this embodiment, the connecting arm 12 on the right side is fixedly provided with a base 21, and the base 21 is fixedly provided with a motor two 22. One end of the output shaft of the motor two 22 is fixedly connected with one end of the corresponding rotating shaft 13. The motor two 22 is used to control the rotation of the beam 2, so as to facilitate the yarn winding and beaming operation.

[0032] In this embodiment, it should be noted that the hydraulic cylinder 10, the motor one 16 and the motor two 22 can be purchased in the market. The connection mode and the control mode thereof belong to the mature technology in the art, and are fully disclosed. Therefore, they will not be described herein.

[0033] Through the above structure, the working principle of the adjustable beaming machine is as follows:

[0034] By winding the yarn around the lower guide rod 4 and the upper guide rod 5 in sequence and fixing it on the beam 2, and then controlling the motor two 22 to operate, the motor two 22 drives the rotating shaft 13 fixedly connected with the output shaft thereof to rotate, so that the beam 2 can be rotated, and the yarn can be wound on the beam 2 for beaming operation.

[0035] In the winding and beaming process, when the tension of the wound yarn needs to be adjusted, the motor one 16 is controlled to rotate forward or reverse. The output shaft of the motor one 16 drives the main gear 17 to rotate, the main gear 17 drives the auxiliary gear 18 and the connecting shaft 9 to rotate, and then the beam 2 rotates around the connecting shaft 9 as the axis, so as to change the distance between the beam 2 and the upper guide rod 5, and realize the adjustment of the tension of all the yarns wound on the beam 2. According to the requirements, the tension can be adjusted to the appropriate degree, and the tension adjustment efficiency is improved.

[0036] When the warp beam 2 needs to be disassembled, the hydraulic cylinder 10 is controlled to retract, the hydraulic cylinder 10 drives the shaft seat 11 and the connecting arm 12 fixedly connected with the shaft seat 11 to move, the rotating shaft 13 rotatably connected on the connecting arm 12 moves following, the spacing between the two connecting arms 12 gradually increases, at this time, the plug-in connector 15 at the left end of the warp beam 2 gradually slides out of the insertion slot 14 on the left rotating shaft 13, the fixation of the warp beam 2 is released, and the warp beam 2 can be quickly taken off; when the warp beam 2 is installed, the plug-in connectors 15 at both ends of the warp beam 2 are respectively aligned with the insertion slots 14 of the two rotating shafts 13, then the plug-in connector 15 at the right end of the warp beam 2 is inserted into the insertion slot 14 on the right rotating shaft 13 first, then the hydraulic cylinder 10 is controlled to extend, the hydraulic cylinder 10 drives the shaft seat 11 and the connecting arm 12 fixedly connected with the shaft seat 11 to move, the rotating shaft 13 rotatably connected on the connecting arm 12 moves following, the spacing between the two connecting arms 12 gradually decreases, when the plug-in connector 15 at the left end of the warp beam 2 is gradually inserted tightly into the insertion slot 14 on the left rotating shaft 13, the operation of the hydraulic cylinder 10 is stopped, the stable installation of the warp beam is completed, and the quick installation and disassembly of the warp beam 2 are realized, so that the warp beam 2 can be replaced.

Claims

1. An adjustable warper characterized by, The application relates to a warp beam body (1) and a warp beam (2) arranged on the warp beam body (1), wherein an adjustable support is arranged on the warp beam body (1), the warp beam (2) is detachably mounted on the adjustable support, two vertical plates (3) are fixedly arranged on the top of the warp beam body (1), the two vertical plates (3) are located behind the warp beam (2), and a lower guide rod (4) and an upper guide rod (5) are rotatably arranged between the two vertical plates (3).

2. The adjustable warper of claim 1, wherein: The adjustable support comprises a bearing seat (8), a connecting shaft (9), a hydraulic cylinder (10), a shaft seat (11), two connecting arms (12), two rotating shafts (13) and a rotating adjusting assembly, a groove one (6) is arranged on the top right side of the warp beam body (1), a groove two (7) is arranged on the top left side of the warp beam body (1), the bearing seat (8) is fixedly arranged on the bottom inner wall of the groove one (6), the connecting shaft (9) is rotatably arranged on the right side of the bearing seat (8), the hydraulic cylinder (10) is arranged in the groove two (7), the shaft seat (11) is rotatably arranged on the output shaft end of the hydraulic cylinder (10), the two connecting arms (12) are fixedly arranged on the left end of the connecting shaft (9) and the right end of the shaft seat (11) respectively, the warp beam (2) is located between the two connecting arms (12), the two rotating shafts (13) are rotatably arranged on the corresponding connecting arms (12) respectively, the two rotating shafts (13) are provided with insertion grooves (14) on the ends close to each other, the warp beam (2) is fixedly provided with plug-in connectors (15) on the two ends, the two plug-in connectors (15) are slidably arranged in the corresponding insertion grooves (14) respectively, and the rotating adjusting assembly is arranged in the groove one (6) and used for controlling the rotation of the connecting shaft (9).

3. The adjustable warper of claim 2, wherein: An installation hole is arranged on one side of the connecting arm (12), and the rotating shaft (13) is rotatably arranged in the installation hole through a bearing.

4. The adjustable warper of claim 2, wherein: The cross section of the plug-in connector (15) and the cross section of the insertion groove (14) are both rectangular.

5. The adjustable warper of claim 2, wherein: The rotating adjusting assembly comprises a motor one (16), a main gear (17) and a secondary gear (18), the motor one (16) is arranged in the groove one (6) and below the connecting shaft (9), the main gear (17) is fixedly arranged on the output shaft end of the motor one (16), the secondary gear (18) is fixedly arranged on the connecting shaft (9), and the main gear (17) and the secondary gear (18) are engaged.

6. The adjustable warper of claim 2, wherein: A cushion one (19) is fixedly arranged on the bottom inner wall of the groove two (7), and the hydraulic cylinder (10) is fixedly arranged on the cushion one (19).

7. The adjustable warper of claim 5, wherein: A cushion two (20) is fixedly arranged on the bottom inner wall of the groove one (6), and the motor one (16) is fixedly arranged on the cushion two (20).

8. The adjustable warper of claim 2, wherein: A machine base (21) is fixedly arranged on the connecting arm (12) on the right side, a motor two (22) is fixedly arranged on the machine base (21), and the output shaft end of the motor two (22) is fixedly connected with one end of the corresponding rotating shaft (13).

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