A cheese yarn dyeing device with uniform coloring
By designing a tube yarn dyeing device with motor and spoiler, the problem of uneven distribution of dyes inside the dyeing cylinder is solved, and the uniform distribution of dyes in the dyeing cylinder and the consistent effect of tube yarn dyeing is achieved, and the overall quality of dyeing is improved.
Patent Information
- Application Number
- CN202420879103.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The existing tube yarn dyeing device is not convenient to constantly disturb the dye inside the dyeing cylinder, resulting in uneven distribution of dyes in the dyeing cylinder, affecting the dyeing effect.
A device including a dyeing cylinder, a bottom cylinder, a motor and a spoiler is designed. The motor drives the deflection of the first rotating column and the first spoiler at a fixed amplitude, causing the dye inside the dyeing cylinder to constantly disturb, ensuring uniform distribution of the dye.
Through constant disturbance, the dye is distributed more evenly in the dyeing cylinder, ensuring the consistent dyeing effect of each part of the cylinder yarn and improving the overall quality of the dyeing.
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Figure CN222700602U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cheese processing, in particular to a cheese dyeing device with uniform coloring. Background Art
[0002] Package yarn dyeing is an important process in the textile industry. It refers to the process of dyeing undyed package yarn (i.e., yarn in a cone) to obtain the desired color and chroma. This process is usually completed in a dyeing machine or dyeing vat.
[0003] During the dyeing process, the cheese yarn is first pretreated, including washing, bleaching and other steps to remove impurities and residues on the surface of the textile. Then the cheese yarn is placed in a dyeing tank filled with a dye solution. The composition and ratio of the dye solution depend on the required color. During the dyeing process, the dye is caused to penetrate into the fibers of the cheese yarn by heating or turbulence to complete the dyeing. The main feature of this device is that it can ensure the uniformity of the dyeing of the cheese yarn, and maintain a consistent dyeing effect even in large-scale production.
[0004] After searching, a cheese yarn dyeing device capable of uniform coloring is disclosed in the announcement number: CN216639915U, which includes a workbench, which is fixedly connected to the top of the fixed base, a support column is fixedly installed on the top of the workbench, and a hollow plate is fixedly connected to the top of the support column, and a spray mechanism is embedded in the bottom of the hollow plate, and a collecting hopper is embedded inside the workbench. The cheese yarn dyeing device capable of uniform coloring, through the spray mechanism, the dye in the hollow plate can be sprayed downwards uniformly, so that the cheese yarn passing below can be uniformly colored, and then the excess dye sprayed is collected through the cooperation of the collecting hopper, and the dye in the collecting hopper is re-transported into the hollow plate through the cooperation of the feeding pipe and the pump body for continued spraying, so as to increase the utilization rate of the dye, and through the guide mechanism, the cheese yarn can stably pass directly below the spray mechanism, so that the cheese yarn can be more uniformly colored.
[0005] The guide mechanism provided in the above application enables the cheese yarn to stably pass directly under the spray mechanism, thereby allowing the cheese yarn to be colored more evenly, but it is not convenient to constantly disturb the dye inside the dyeing cylinder, thereby making it inconvenient to distribute the dye more evenly in the dyeing cylinder. Utility Model Content
[0006] In order to make up for the above shortcomings, the utility model provides a cheese yarn dyeing device with uniform coloring, aiming to improve the problem that the prior art is not convenient for constantly disturbing the dye inside the dyeing cylinder.
[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0008] A device for dyeing cheese yarn with uniform coloring comprises a dyeing cylinder, the lower surface of the dyeing cylinder is fixedly connected to a bottom cylinder, the outer wall of the bottom cylinder is provided with a motor, the output end of the motor is fixedly connected to a first rotating column, one end of the first rotating column is fixedly connected to a first connecting block, the outer wall of the first connecting block is fixedly connected to a second connecting column, the outer wall of the second connecting column is fixedly connected to an oblique fixed block, the outer wall of the oblique fixed block is fixedly connected to a cylinder, the outer wall of the cylinder is rotatably connected to a rectangular fixed block, the inside of the rectangular fixed block is fixedly connected to the first connecting column, the outer wall of the first connecting column is fixedly connected to a first fixed disk, one end of the first fixed disk is fixedly connected to a deflection column, one end of the deflection column is rotatably connected to the inner wall of the bottom cylinder, the outer wall of the deflection column is fixedly connected to a second spoiler, the outer wall of the first rotating column is rotatably connected to the first spoiler, and the outer wall of the dyeing cylinder is provided with a heating assembly.
[0009] Preferably, the heating assembly comprises a second connecting block, the outer wall of the second connecting block is fixedly connected to the outer wall of the dyeing drum, the outer wall of the second connecting block is rotatably connected to an upper cover, and a heater is arranged inside the upper cover.
[0010] Preferably, a leg is fixedly connected to the lower surface of the bottom cylinder, a discharge pipe is arranged on the outer wall of the bottom cylinder, a feed pipe is arranged on the outer wall of the bottom cylinder, and a limit ring is fixedly connected to the inner wall of the dyeing cylinder.
[0011] Preferably, a second fixing disk is disposed on the upper surface of the limiting ring, a slot is formed on the upper surface of the second fixing disk, a connecting shell is disposed on the upper surface of the second fixing disk, and a fixing cylinder is fixedly connected to the interior of the connecting shell.
[0012] Preferably, the interior of the fixed cylinder is rotatably connected to a second rotating column, one end of the second rotating column is fixedly connected to a rotating knob, the other end of the second rotating column is fixedly connected to a first bevel gear, the interior of the fixed cylinder is rotatably connected to a third rotating column, and the outer wall of the third rotating column is fixedly connected to a second bevel gear.
[0013] Preferably, the outer wall of the second bevel gear is meshedly connected with the outer wall of the first bevel gear, the lower surface of the second bevel gear is fixedly connected with a rotating disk, the lower surface of the fixed cylinder is fixedly connected with a third fixed disk, the outer wall of the rotating disk is rotatably connected to the inner wall of the third fixed disk, the outer wall of the rotating disk is provided with a limiting groove, and the interior of the third fixed disk is slidably connected with a clamping column.
[0014] Preferably, a sliding column is fixedly connected to the inside of the clamping column, the outer wall of the sliding column is slidably connected to the inner wall of the limiting groove, the outer wall of the third fixed disk is slidably connected to the inner wall of the clamping groove, the outer wall of the clamping column is slidably connected to the inside of the second fixed disk, and the upper surface of the connecting shell is fixedly connected to a cheese yarn fixing column.
[0015] Preferably, a hanging column is fixedly connected to the upper surface of the second fixed plate, and a hanging ring is fixedly connected to the upper surface of the hanging column.
[0016] The utility model has the following beneficial effects:
[0017] 1. In the utility model, the first rotating column drives the first spoiler to deflect with a fixed amplitude while rotating, so as to continuously disturb the dye inside the bottom cylinder and the dyeing cylinder, thereby achieving the effect of continuously disturbing the dye inside the dyeing cylinder, and then making the dye more evenly distributed in the dyeing cylinder, ensuring the uniform dyeing effect of various parts of the cheese yarn, helping to avoid uneven dyeing and improving the overall quality of dyeing.
[0018] 2. In the utility model, the clamping column slides out from the inside of the third fixed disk and slides into the inside of the second fixed disk, thereby completing the rapid installation of the second rotating column, thereby achieving the effect of quickly installing the cheese yarn fixing column, and then the cheese yarn can be quickly and conveniently fixed in the dyeing device, saving installation time, improving production efficiency, and making the dyeing process more efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a stereoscopic diagram of a cheese yarn dyeing device with uniform coloring proposed by the utility model;
[0020] Figure 2 This is a schematic diagram of a first rotating column of a cheese yarn dyeing device with uniform coloring proposed by the utility model;
[0021] Figure 3 This is a schematic diagram of a first fixed disk of a cheese yarn dyeing device with uniform coloring proposed by the utility model;
[0022] Figure 4 This is a cross-sectional view of a dyeing cylinder of a cheese yarn dyeing device with uniform coloring proposed by the utility model;
[0023] Figure 5 This is a schematic diagram of a cheese fixing column of a cheese dyeing device with uniform coloring proposed by the utility model;
[0024] Figure 6 The utility model discloses a cross-sectional view of a fixed cylinder of a cheese yarn dyeing device with uniform coloring.
[0025] Legend:
[0026] 1. dyeing cylinder; 2. bottom cylinder; 3. motor; 4. first rotating column; 5. first connecting block; 6. oblique fixed block; 7. cylinder; 8. rectangular fixed block; 9. first connecting column; 10. first fixed disk; 11. deflection column; 12. second spoiler; 13. first spoiler; 14. second connecting block; 15. upper cover; 16. heater; 17. supporting leg; 18. discharge pipe; 19. feed pipe; 20. limiting ring; 21. second fixed disk; 22. card slot; 23. connecting shell; 24. fixed cylinder; 25. second rotating column; 26. knob; 27. first bevel gear; 28. second bevel gear; 29. third rotating column; 30. rotating disk; 31. limiting slot; 32. card column; 33. sliding column; 34. third fixed disk; 35. cheese yarn fixing column; 36. hanging column; 37. hanging ring; 38. second connecting column. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings of the specification of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Reference Figure 1 - Figure 3 , the utility model provides an embodiment: a cheese yarn dyeing device with uniform coloring, comprising a dyeing cylinder 1, a bottom cylinder 2 is fixedly connected to the lower surface of the dyeing cylinder 1, a motor 3 is arranged on the outer wall of the bottom cylinder 2, a first rotating column 4 is fixedly connected to the output end of the motor 3, a first connecting block 5 is fixedly connected to one end of the first rotating column 4, a second connecting column 38 is fixedly connected to the outer wall of the first connecting block 5, an oblique fixed block 6 is fixedly connected to the outer wall of the second connecting column 38, a cylinder 7 is fixedly connected to the outer wall of the oblique fixed block 6, a rectangular fixed block 8 is rotatably connected to the outer wall of the cylinder 7, a first connecting column 9 is fixedly connected to the inner wall of the rectangular fixed block 8, a first connecting column 9 is fixedly connected to the outer wall of the first connecting column 9, a first fixed disk 10 is fixedly connected to one end of the first fixed disk 10, a deflection column 11 is fixedly connected to one end of the deflection column 11, a second spoiler 12 is fixedly connected to the outer wall of the deflection column 11, a first spoiler 13 is rotatably connected to the outer wall of the first rotating column 4, and a heating component is arranged on the outer wall of the dyeing cylinder 1;
[0029] Specifically, the motor 3 is fixed to the outer wall of the bottom cylinder 2, and the bottom cylinder 2 can be used to fix the motor 3 to ensure the stability of the motor 3 during operation. One end of the first rotating column 4 is fixedly connected to the output end of the motor 3, and the motor 3 can be used to rotate the first rotating column 4. The rotation of the first connecting block 5 can drive the second connecting column 38 and then drive the oblique fixed block 6 to deflect. One end of the deflection column 11 is rotationally connected to the inner wall of the bottom cylinder 2, and the other end is fixedly connected to one end of the first fixed disk 10. When the first fixed disk 10 is deflected by force, the bottom cylinder 2 is also deflected and then drives the second spoiler 12 to disturb the dye inside the dye cylinder 1. In addition, the first rotating column 4 that has been rotating drives the first spoiler 13 to rotate inside the bottom cylinder 2 to jointly disturb the dye inside the dye cylinder 1.
[0030] Reference Figure 1 The heating assembly includes a second connecting block 14, the outer wall of the second connecting block 14 is fixedly connected to the outer wall of the dyeing drum 1, the outer wall of the second connecting block 14 is rotatably connected to an upper cover 15, and a heater 16 is arranged inside the upper cover 15;
[0031] Specifically, when the upper cover 15 is opened, the upper cover 15 rotates on the outer wall of the second connecting block 14, and the heater 16 inside the upper cover 15 can heat the dye inside the dyeing cylinder 1 during dyeing, thereby improving the dyeing efficiency.
[0032] Reference Figure 1 The lower surface of the bottom cylinder 2 is fixedly connected with a support leg 17, the outer wall of the bottom cylinder 2 is provided with a discharge pipe 18, the outer wall of the bottom cylinder 2 is provided with a feed pipe 19, and the inner wall of the dyeing cylinder 1 is fixedly connected with a limit ring 20;
[0033] Specifically, the dye enters the dyeing cylinder 1 from the feed pipe 19 to dye the cheese yarn, and the dyed dye is discharged through the discharge pipe 18 after the dyeing is completed.
[0034] Reference Figure 4 , Figure 5 and Figure 6A second fixed disk 21 is provided on the upper surface of the limiting ring 20, a slot 22 is provided on the upper surface of the second fixed disk 21, a connecting shell 23 is provided on the upper surface of the second fixed disk 21, and a fixed cylinder 24 is fixedly connected to the interior of the connecting shell 23; a second rotating column 25 is rotatably connected to the interior of the fixed cylinder 24, a knob 26 is fixedly connected to one end of the second rotating column 25, and a first bevel gear 27 is fixedly connected to the other end of the second rotating column 25, a third rotating column 29 is rotatably connected to the interior of the fixed cylinder 24, and a second bevel gear 28 is fixedly connected to the outer wall of the third rotating column 29; the outer wall of the second bevel gear 28 is meshed with the outer wall of the first bevel gear 27, and the lower surface of the second bevel gear 28 is fixedly connected to a rotating disk 30, a third fixed disk 34 is fixedly connected to the lower surface of the fixed cylinder 24, the outer wall of the rotating disk 30 is rotatably connected to the inner wall of the third fixed disk 34, a limiting groove 31 is provided on the outer wall of the rotating disk 30, and a clamping column 32 is slidably connected inside the third fixed disk 34; a sliding column 33 is fixedly connected inside the clamping column 32, the outer wall of the sliding column 33 is slidably connected to the inner wall of the limiting groove 31, the outer wall of the third fixed disk 34 is slidably connected to the inner wall of the clamping groove 22, the outer wall of the clamping column 32 is slidably connected to the inside of the second fixed disk 21, and a cheese yarn fixing column 35 is fixedly connected to the upper surface of the connecting shell 23; a hanging column 36 is fixedly connected to the upper surface of the second fixed disk 21, and a hanging ring 37 is fixedly connected to the upper surface of the hanging column 36;
[0035] Specifically, the second fixed disk 21 can be hoisted by the hoisting ring 37 and the hoisting column 36. When hoisted into the interior of the dyeing cylinder 1, when the lower surface of the second fixed disk 21 fits with the upper surface of the limit ring 20, the hoisting of the dyeing cylinder 1 is completed, and the dyeing operation can be carried out at this time, wherein the third rotating column 29 can be rotated by the first bevel gear 27, and the rotating knob 26 drives the second rotating column 25 to rotate inside the fixed cylinder 24, driving the first bevel gear 27 to rotate, so that the first bevel gear 27 drives the second bevel gear 28 to rotate and then drives the third rotating column 29 to rotate inside the fixed cylinder 24, and also drives the rotating disk 30 to rotate on the inner wall of the third fixed disk 34, and the sliding column 33 moves the clamping column 32, and the sliding column 33 slides on the inner wall of the limit groove 31, prompting the sliding column 33 to move and then prompting the clamping column 32 to slide inside the third fixed disk 34.
[0036] Working principle: When the device is needed, it is only necessary to start the motor 3 arranged on the outer wall of the bottom tube 2. The motor 3 starts to drive the first rotating column 4 to rotate, thereby causing the first connecting block 5 to rotate. The rotation of the first connecting block 5 drives the second connecting column 38 to rotate, while also causing the oblique fixed block 6 to drive the cylinder 7 to rotate inside the rectangular fixed block 8 and causing the rectangular fixed block 8 to drive the first connecting column 9 to deflect back and forth with a fixed amplitude, thereby causing the first fixed plate 10 to drive the deflection column 11 to rotate on the inner wall of the bottom tube 2 and drive the second spoiler 12 to deflect. The first rotating column 4 also drives the first The spoiler 13 presents a fixed amplitude of deflection to continuously disturb the dye inside the bottom cylinder 2 and the dye cylinder 1, thereby achieving the effect of continuously disturbing the dye inside the dye cylinder 1, and then the dye can be more evenly distributed in the dye cylinder 1, ensuring that the dyeing effect of each part of the cheese yarn is consistent, which helps to avoid uneven dyeing and improve the overall quality of dyeing. The knob 26 is turned to drive the second rotating column 25 to rotate inside the fixed cylinder 24 to drive the first bevel gear 27 to rotate, so that the first bevel gear 27 drives the second bevel gear 28 to rotate and then drives the third rotating column 29 to rotate. The rotation of the rotating disk 30 also drives the rotating disk 30 to rotate on the inner wall of the third fixed disk 34. During the rotation, the rotation of the rotating disk 30 causes the sliding post 33 to slide on the inner wall of the limiting groove 31 and move. However, since the sliding post 33 is fixed to the inside of the clamping post 32 and the clamping post 32 slides inside the third fixed disk 34, the clamping post 32 is prompted to slide out from the inside of the third fixed disk 34 and slide into the inside of the second fixed disk 21, thereby completing the quick installation of the second rotating post 25, thereby achieving the effect of quickly installing the cheese yarn fixing post 35, and then the cheese yarn can be quickly and conveniently installed. It is fixed in the dyeing device, which saves installation time, improves production efficiency, and makes the dyeing process more efficient. The device can not only achieve the effect of constantly disturbing the dye inside the dyeing cylinder 1, but also make the dye more evenly distributed in the dyeing cylinder 1, ensuring the consistent dyeing effect of various parts of the cheese yarn, which helps to avoid uneven dyeing and improve the overall quality of dyeing. In addition, it can also achieve the effect of quickly installing the cheese yarn fixing column 35, so that the cheese yarn can be quickly and conveniently fixed in the dyeing device, saving installation time, improving production efficiency, and making the dyeing process more efficient.
[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A cheese dyeing device with uniform coloring, comprising a dyeing cylinder (1), characterized in that: The lower surface of the dyeing cylinder (1) is fixedly connected to a bottom cylinder (2); the outer wall of the bottom cylinder (2) is provided with a motor (3); the output end of the motor (3) is fixedly connected to a first rotating column (4); one end of the first rotating column (4) is fixedly connected to a first connecting block (5); the outer wall of the first connecting block (5) is fixedly connected to a second connecting column (38); the outer wall of the second connecting column (38) is fixedly connected to an oblique fixing block (6); the outer wall of the oblique fixing block (6) is fixedly connected to a cylinder (7); the outer wall of the cylinder (7) is rotatably connected to a rectangular A fixed block (8), wherein a first connecting column (9) is fixedly connected to the interior of the rectangular fixed block (8), a first fixed plate (10) is fixedly connected to the outer wall of the first connecting column (9), a deflection column (11) is fixedly connected to one end of the first fixed plate (10), one end of the deflection column (11) is rotatably connected to the inner wall of the bottom cylinder (2), a second spoiler (12) is fixedly connected to the outer wall of the deflection column (11), a first spoiler (13) is rotatably connected to the outer wall of the first rotating column (4), and a heating component is provided on the outer wall of the dyeing cylinder (1).
2. The cheese dyeing device with uniform coloring according to claim 1, characterized in that: The heating assembly comprises a second connecting block (14), the outer wall of the second connecting block (14) being fixedly connected to the outer wall of the dyeing drum (1), the outer wall of the second connecting block (14) being rotatably connected to an upper cover (15), and a heater (16) being arranged inside the upper cover (15).
3. The cheese dyeing device with uniform coloring according to claim 1, characterized in that: The lower surface of the bottom cylinder (2) is fixedly connected to a support leg (17), the outer wall of the bottom cylinder (2) is provided with a discharge pipe (18), the outer wall of the bottom cylinder (2) is provided with a feed pipe (19), and the inner wall of the dyeing cylinder (1) is fixedly connected to a limit ring (20).
4. The cheese dyeing device with uniform coloring according to claim 3, characterized in that: A second fixing disk (21) is provided on the upper surface of the limiting ring (20), a clamping groove (22) is provided on the upper surface of the second fixing disk (21), a connecting shell (23) is provided on the upper surface of the second fixing disk (21), and a fixing cylinder (24) is fixedly connected to the interior of the connecting shell (23).
5. The cheese dyeing device with uniform coloring according to claim 4, characterized in that: The interior of the fixed cylinder (24) is rotatably connected to a second rotating column (25), one end of the second rotating column (25) is fixedly connected to a rotating knob (26), the other end of the second rotating column (25) is fixedly connected to a first bevel gear (27), the interior of the fixed cylinder (24) is rotatably connected to a third rotating column (29), and the outer wall of the third rotating column (29) is fixedly connected to a second bevel gear (28).
6. The cheese dyeing device with uniform coloring according to claim 5, characterized in that: The outer wall of the second bevel gear (28) is meshedly connected with the outer wall of the first bevel gear (27); a rotating disk (30) is fixedly connected to the lower surface of the second bevel gear (28); a third fixed disk (34) is fixedly connected to the lower surface of the fixed cylinder (24); the outer wall of the rotating disk (30) is rotatably connected to the inner wall of the third fixed disk (34); a limiting groove (31) is provided on the outer wall of the rotating disk (30); and a clamping column (32) is slidably connected to the interior of the third fixed disk (34).
7. A cheese dyeing device with uniform coloring according to claim 6, characterized in that: A sliding column (33) is fixedly connected to the interior of the clamping column (32); an outer wall of the sliding column (33) is slidably connected to the inner wall of the limiting groove (31); an outer wall of the third fixed disk (34) is slidably connected to the inner wall of the clamping groove (22); an outer wall of the clamping column (32) is slidably connected to the interior of the second fixed disk (21); and a cheese yarn fixing column (35) is fixedly connected to the upper surface of the connecting shell (23).
8. The cheese dyeing device with uniform coloring according to claim 7, characterized in that: A hanging column (36) is fixedly connected to the upper surface of the second fixed plate (21), and a hanging ring (37) is fixedly connected to the upper surface of the hanging column (36).
Citation Information
Patent Citations
Cheese dyeing device capable of uniformly coloring
CN216639915U