A waterproof aluminum heat-insulating fiber-reinforced board

By designing waterproof aluminum thermal insulation fiber reinforcement panels in aluminum thermal insulation blankets, including the central support layer and overlapping part, the problem of poor waterproofness after splicing of existing aluminum thermal insulation blankets is solved, and higher waterproofness and thermal insulation performance are achieved.

CN222701240UActive Publication Date: 2025-04-01YINGLEFU (SHANGHAI) NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421099850.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-04-01
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

Existing aluminum thermal blankets are not waterproof after splicing, making it difficult to effectively improve waterproof performance.

Method used

A waterproof aluminum heat-insulating fiber reinforced plate is designed, including the reinforced plate main body and overlapping part. Through the design of the central support layer and overlapping part, waterproofness and thermal insulation performance are improved.

Benefits of technology

Through the arrangement of the central support layer and the design of the overlapping part, the waterproof and thermal insulation performance of the waterproof aluminum heat-insulating fiber reinforcement plate is significantly improved, making it easier to transport, lift and install later.

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Abstract

The utility model provides a waterproof aluminum heat-insulating fiber reinforced plate, the reinforcing plate includes a reinforcing plate body and an overlap portion, the reinforcing plate body is composed of a heat-insulating layer 1, a central support layer, and a heat-insulating layer 2 from top to bottom; the central support layer is composed of a flame-retardant layer 1, an intermediate layer, and a flame-retardant layer 2 from top to bottom; at least part of the edges of the flame-retardant layer 1 and the flame-retardant layer 2 protrude outward from the intermediate layer, and the overlap portion is formed by hot-melt bonding of the flame-retardant layer 2 and the flame-retardant layer 1 that protrude outward from the intermediate layer; the intermediate layer includes a thin plate, and a plurality of spaced-apart supporting members are provided on the thin plate. The present application provides support for the reinforcing plate by setting a central support layer, and facilitates the overlap of two adjacent reinforcing plates by the overlap portion, so as to better exert the waterproof and heat-insulating properties of the fiber reinforced plate.
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Description

Technical Field

[0001] The utility model relates to a heat-insulating reinforced plate, in particular to a waterproof aluminum heat-insulating fiber reinforced plate. Background Art

[0002] Thermal insulation blanket is a blanket-like product with heat preservation and thermal insulation functions, which is mainly made of inorganic metal or non-metallic materials. There are many types of thermal insulation blankets. Aluminum thermal insulation blankets are widely used due to their excellent waterproof, heat insulation and thermal insulation properties. The outer layer of aluminum thermal insulation blanket is made of alloy aluminum film, and the inner layer is made of thermal insulation protection material.

[0003] Chinese patent CN213291614U discloses a corrosion-resistant bubble aluminum thermal insulation blanket, comprising a small bubble layer, a sound insulation layer is provided on both sides of the small bubble layer, a waterproof layer is bonded to the outer side of the sound insulation layer, a tensile layer is bonded to the outer side of the waterproof layer, an aluminum foil layer is bonded to the outer side of the tensile layer, and an anti-corrosion layer is nano-sprayed on the outer side of the aluminum foil layer. When installing the aluminum thermal insulation blanket, two adjacent aluminum thermal insulation blankets are usually spliced ​​together and bonded, and the overall waterproofness after splicing is poor. Utility Model Content

[0004] In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a waterproof aluminum thermal insulation fiber reinforced plate so as to improve the waterproofness of two aluminum thermal insulation materials after splicing.

[0005] To achieve the above-mentioned purpose and other related purposes, the utility model provides a waterproof aluminum heat-insulating fiber reinforced plate, the reinforcing plate comprising a reinforcing plate body and an overlapping portion, the reinforcing plate body comprising, from top to bottom, a thermal insulation layer one, a central support layer, and a thermal insulation layer two; the central support layer comprising, from top to bottom, a flame retardant layer one, an intermediate layer, and a flame retardant layer two, at least part of the edges of the flame retardant layer one and the flame retardant layer two protrude outward from the intermediate layer, the overlapping portion is formed by hot-melt bonding of the flame retardant layer two and the flame retardant layer one that protrude outward from the intermediate layer; the intermediate layer comprises a thin plate, and a plurality of spaced-apart supporting members are provided on the thin plate.

[0006] In some preferred embodiments, the reinforcing plate body is polygonal, and the overlapping portion is formed on one side or multiple sides of the reinforcing plate body.

[0007] In some preferred embodiments, the reinforcing plate body is a quadrilateral, and / or the overlapping portion is formed on two adjacent sides of the reinforcing plate body to form an L-shape.

[0008] In some specific embodiments, the first insulation layer, the middle layer, and the second insulation layer have the same shape and coverage area, and the upper and lower surfaces of the middle layer are completely covered by the first flame retardant layer and the second flame retardant layer, respectively;

[0009] And / or, the overlap width is 95-105 mm;

[0010] And / or, the thickness of the overlapping portion is 0.3-2 mm.

[0011] In some preferred embodiments, the thickness ratio of the flame retardant layer 1, the intermediate layer, and the flame retardant layer 2 is (0.8-1):(4-4.5):(0.8-1).

[0012] In some specific embodiments, the thickness ratio of the first insulation layer, the central support layer, and the second insulation layer is (0.1-0.2): (5.6-6.5): (0.1-0.2).

[0013] In some preferred embodiments, the middle layer is integrally formed, and the supporting pillar is a vertical hollow cavity structure formed by thin plate vacuum molding.

[0014] In some specific embodiments, the pillar members are evenly spaced apart;

[0015] And / or, the shape of the support member is any one of cylindrical, prism-shaped, and conical;

[0016] And / or, a heat insulating material is filled between two adjacent pillars; the heat insulating material is selected from any one or more of polypropylene foam material, polystyrene foam material, polyurethane foam material, aerogel, aluminum silicate, and silicon-based foam material.

[0017] In some preferred embodiments, the upper surface of the intermediate layer is heat-melt bonded to the flame-retardant layer;

[0018] and / or, the lower surface of the intermediate layer is hot-melt bonded to the second flame-retardant layer;

[0019] And / or, the flame retardant layer 1 is selected from any one of a flame retardant fiber-reinforced polypropylene sheet and a flame retardant fiber-reinforced polyvinyl chloride sheet;

[0020] And / or, the second flame retardant layer is selected from any one of a flame retardant fiber-reinforced polypropylene sheet and a flame retardant fiber-reinforced polyvinyl chloride sheet;

[0021] The upper surface of the central support layer is bonded to the thermal insulation layer;

[0022] And / or, the lower surface of the central supporting layer is bonded to the second thermal insulation layer.

[0023] In some preferred embodiments, the first insulation layer is an aluminum foil, and the emissivity of the aluminum foil is 95-99%;

[0024] And / or, the second thermal insulation layer is aluminum foil, and the emissivity of the aluminum foil is 95-99%.

[0025] As described above, the waterproof aluminum heat-insulating fiber reinforced board of the utility model has the following beneficial effects:

[0026] (1) The utility model sets a central support layer, which is composed of a flame retardant layer 1, an intermediate layer, and a flame retardant layer 2 from top to bottom. The intermediate layer cooperates with the flame retardant layer 1 and the flame retardant layer 2 to improve the supporting effect of the central support layer. The overlapping portion formed by the flame retardant layer 2 and the flame retardant layer 1 extending outward is convenient for the subsequent installation of two adjacent waterproof aluminum heat insulation fiber reinforcement plates, thereby improving the waterproof and heat insulation performance of the waterproof aluminum heat insulation fiber.

[0027] (2) The waterproof aluminum heat-insulating fiber reinforced plate of the utility model is convenient for later transportation, lifting and installation;

[0028] (3) The heat insulating material disposed between two adjacent supporting members in the present invention is convenient for further improving the heat insulating and heat preserving effect of the central supporting layer, thereby improving the heat insulating and heat preserving effect of the waterproof aluminum heat insulating fiber reinforced plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 Shown is a schematic diagram of the overall structure of a waterproof aluminum heat-insulating fiber-reinforced plate of the utility model.

[0030] Figure 2 Shown is an exploded schematic diagram of the overall structure of a waterproof aluminum heat-insulating fiber-reinforced plate of the utility model.

[0031] Figure 3 Shown is a schematic diagram of the middle layer of a waterproof aluminum heat-insulating fiber-reinforced plate of the utility model.

[0032] Figure 4 Shown is a side view of a waterproof aluminum heat-insulating fiber-reinforced plate of the utility model.

[0033] Figure 5 Shown is a schematic diagram of the splicing of a waterproof aluminum heat-insulating fiber-reinforced plate of the utility model.

[0034] Figure 6 Shown is a splicing side view of a waterproof aluminum heat-insulating fiber-reinforced panel of the utility model.

[0035] Figure 1-6 The reference numerals are as follows:

[0036] A. Reinforced board body; 1. Insulation layer one; 2. Insulation layer two; 3. Central support layer; 31. Flame retardant layer one; 32. Middle layer; 321. Thin plate; 322. Support member; 33. Flame retardant layer two; 4. Overlapping part; d. Overlapping part width. DETAILED DESCRIPTION

[0037] The following is an explanation of the implementation of the present invention through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention.

[0038] See also Figure 1-6 It should be noted that the illustrations provided in this embodiment are only used to schematically illustrate the basic concept of the utility model, and the drawings only show the components related to the utility model rather than the number, shape and size of the components in actual implementation. In actual implementation, the type, quantity and proportion of each component may be changed arbitrarily, and the component layout may also be more complicated.

[0039] See also Figure 1-4 The utility model provides a waterproof aluminum heat-insulating fiber-reinforced plate.

[0040] See also Figure 1 and Figure 2 A waterproof aluminum thermal insulation fiber reinforced board, comprising a reinforcement board body A and an overlap portion 4, wherein the reinforcement board body A comprises, from top to bottom, a thermal insulation layer 1, a central support layer 3, and a thermal insulation layer 2; the central support layer 3 comprises, from top to bottom, a flame retardant layer 1 31, an intermediate layer 32, and a flame retardant layer 2 33, the arrangement of the thermal insulation layer 1 and the thermal insulation layer 2 is convenient for increasing the thermal insulation of the fiber reinforced board, the arrangement of the central support layer 3 is convenient for providing a better thermal insulation effect for the waterproof aluminum thermal insulation fiber reinforced board, and the arrangement of the overlap portion 4 is convenient for better splicing of adjacent waterproof aluminum thermal insulation fiber reinforced boards, so as to improve the waterproofness of the reinforcement board.

[0041] In some embodiments of the present invention, refer to Figure 2 and Figure 3 The middle layer 32 is integrally formed, including a thin plate 321 and a plurality of spaced pillars 322. The pillars 322 are vertical hollow cavity structures formed by the thin plate 321 through blistering. Specifically, after the mixed material is extruded into a cast film, a blistering cavity is formed by a blister roller. The pillars 322 are not penetrated at one end toward the second flame retardant layer 33, but penetrated toward the side of the thin plate 321. The pillars 322 are evenly spaced. The height ratio of the thin plate 321 to the pillars 322 is 1:3.5. The height ratio of the thin plate 321 to the pillars 322 is adjusted to further improve the supporting performance of the supporting layer. The middle layer 32 is formed by the thin plate 321 and the pillars 322 cooperating with each other to form a hollow layer. The pillars 322 are cavity structures, and two adjacent pillars 322 are spaced apart. Therefore, the middle layer 32 uses air as the heat transfer medium. The air heat transfer rate is low, which is convenient for reducing the heat conduction rate, thereby improving the thermal insulation performance of the reinforcing plate.

[0042] In some embodiments of the present utility model, referring to Figure 3 , the shape of the strut member 322 is any one of cylindrical, prismatic, and pyramidal. Preferably, the strut member 322 is cylindrical. The cylindrical strut member 322 has a lower production cost, is easy to manufacture a mold, has a higher support strength, is convenient for improving the support performance of the strut member 322, is convenient for improving the support performance of the central support layer 3, and further improves the support performance of the reinforcing plate.

[0043] In some embodiments of the present utility model, referring to Figure 3 , a heat-insulating material is filled between two adjacent strut members 322. The heat-insulating material is selected from any one or more of polypropylene foam material, polystyrene foam material, polyurethane foam material, aerogel, aluminum silicate, and silicon-based foam material. Specifically, the heat-insulating material is selected from polyurethane foam material.

[0044] In some embodiments of the present utility model, referring to Figure 1 and Figure 2 , the upper surface of the intermediate layer 32 is thermally melt-bonded to the first flame-retardant layer 31, and the lower surface of the intermediate layer 32 is thermally melt-bonded to the second flame-retardant layer 33. At least part of the edges of the first flame-retardant layer 31 and the second flame-retardant layer 33 protrude outward from the intermediate layer 32. The overlapping portion 4 is formed by thermally melt-bonding the parts of the second flame-retardant layer 33 and the first flame-retardant layer 31 that protrude outward from the intermediate layer 32.

[0045] In some embodiments of the present utility model, the main body A of the reinforcing plate is a polygon. Specifically, it can be a triangle, a quadrilateral, a pentagon, etc. In this embodiment, the main body A of the reinforcing plate is a quadrilateral. The overlapping portion 4 is formed on one side or multiple sides of the main body A of the reinforcing plate, and can be one side (linear), two sides (L-shaped), or three sides (匚). In this embodiment, it is two sides. Specifically, the adjacent two side edges of the first flame-retardant layer 31 and the second flame-retardant layer 33 protrude outward from the intermediate layer 32. The overlapping portion 4 is formed by thermally melt-bonding the parts of the second flame-retardant layer 33 and the first flame-retardant layer 31 that protrude outward from the intermediate layer 32. The overlapping portion 4 is formed on two adjacent sides of the main body A of the reinforcing plate. The overlapping portion 4 is specifically an L-shaped overlapping wing thin sheet formed by bonding the parts of the second flame-retardant layer 33 and the flame-retardant layer 31 that exceed the main body A of the reinforcing plate, which is convenient for better splicing of adjacent waterproof aluminum heat-insulating fiber reinforcing plates. In addition, since the overlapping portion 4 is relatively thin and easy to cut, in actual use, the user can cut off the unnecessary part of the overlapping wing of the overlapping portion 4 as needed.

[0046] In some embodiments of the present invention, the upper and lower surfaces of the middle layer 32 are respectively completely covered by the flame retardant layer 1 31 and the flame retardant layer 2 33. In some specific embodiments of the present invention, the flame retardant layer 1 31, the middle layer 32, and the flame retardant layer 2 33 are all rectangular, and the edges are vertically aligned.

[0047] In some embodiments of the present invention, refer to Figure 1 and Figure 4 The overlap width d is 95-105mm, specifically, the overlap width d is 100mm. The width of the overlap 4 is adjusted to facilitate better splicing of adjacent reinforcing plates without affecting the supporting strength of the central supporting layer 3 on the reinforcing plate. The thickness of the overlap 4 is 0.3-2mm, specifically, the thickness of the overlap 4 is 1mm. The thickness of the overlap 4 is adjusted. When the thickness of the overlap 4 is too large, adjacent reinforcing plates are not easy to overlap. When the thickness of the overlap 4 is too small, adjacent reinforcing plates are not firmly connected. With the thickness of the overlap 4, on the one hand, the reinforcing plates are easy to overlap and the overlap is relatively firm.

[0048] In some embodiments of the present invention, refer to Figure 1 and Figure 2 The flame retardant layer 1 31 is selected from any one of flame retardant fiber-added polypropylene sheet and flame retardant fiber-added polyvinyl chloride sheet, specifically flame retardant fiber-added polyvinyl chloride sheet; the flame retardant layer 2 33 is selected from any one of flame retardant fiber-added polypropylene sheet and flame retardant fiber-added polyvinyl chloride sheet, specifically flame retardant fiber-added polyvinyl chloride sheet, and the flame retardant fiber-added polyvinyl chloride sheet is a flame retardant fiber-added polyvinyl chloride mixed material extruded cast film; the flame retardant fiber-added polyvinyl chloride has good waterproof performance, which is convenient for providing the waterproofness of the flame retardant layer 1 31, thereby improving the waterproofness of the central support layer 3. At the same time, the flame retardant fiber-added polyvinyl chloride contains fibers, which is convenient for cooperating with the middle layer 32 to further improve the strength of the central support layer 3.

[0049] In some embodiments of the present invention, refer to Figure 1 and Figure 2 The thickness ratio of the flame retardant layer 1 31, the middle layer 32, and the flame retardant layer 2 33 is (0.8-1):(4-4.5):(0.8-1), specifically 0.8:4.5:0.8. The thickness ratio of the flame retardant layer 1 31, the middle layer 32, and the flame retardant layer 2 33 is adjusted to take into account the three aspects of cost, heat preservation, and support, thereby better playing the role of the central support layer 3 in the composite material board.

[0050] In some embodiments of the present invention, refer to Figure 1 and Figure 2The upper surface of the central support layer 3 is bonded to the insulation layer 1, and the lower surface of the central support layer 3 is bonded to the insulation layer 2. The adhesive used for bonding is fireproof structural adhesive; the fireproof structural adhesive is commercially available; the insulation layer 1, the central support layer 3, and the insulation layer 2 are all the same in shape and coverage, and the insulation layer 1, the central support layer 3, and the insulation layer 2 are all rectangular, and the edges are vertically aligned, and the insulation layer 2 is bonded to the flame retardant layer 2. The insulation layer 1 is aluminum foil, and the emissivity of the aluminum foil is 95-99%, specifically, the emissivity of the aluminum foil is 99%; the insulation layer 2 is aluminum foil, and the emissivity of the aluminum foil is 95-99%, specifically, the emissivity of the aluminum foil is 99%. The insulation layer 1 and the insulation layer 2 are convenient for reflecting radiant heat, forming a reflective cavity, which helps to block the reflection of thermal radiation, block the heat transmission path, and provide thermal insulation of the reinforcement plate. Aluminum foil is a metal material, and its surface reacts quickly to changes in room temperature, which can reduce condensation on the surface.

[0051] In some embodiments of the present invention, refer to Figure 1 and Figure 2 The height of the middle layer 32 can be adjusted according to the thermal resistance requirements. The thickness of the reinforcing plate is greater than or equal to 4 mm. The thickness ratio of the thermal insulation layer 1, the central support layer 3, and the thermal insulation layer 2 is (0.1-0.2): (5.6-6.5): (0.1-0.2), specifically 0.1: 6.1: 0.1; specifically, the thickness of the reinforcing plate is 6.3 mm, the thickness of the thermal insulation layer 1 is 0.1 mm, and the thickness of the thermal insulation layer 2 is 0.1 mm; the thickness of the flame retardant layer 1 31 is 0.8 mm; the thickness of the middle layer 32 is 4.5 mm; and the thickness of the flame retardant layer 2 33 is 0.8 mm. The thickness ratio of the thermal insulation layer 1, the central support layer 3, and the thermal insulation layer 2 is adjusted to better exert the support and thermal insulation performance of the central support layer 3.

[0052] The reinforcing plate provided by the utility model, when used, Figure 5 and Figure 6 As shown, a non-L-shaped side of a reinforcing plate is parallelly spliced ​​with an L-shaped side of an adjacent reinforcing plate by hot-melt bonding, and then operated with a waterproof tape to complete the splicing of the reinforcing plates. The non-L-shaped side of the reinforcing plate and the L-shaped side of the adjacent reinforcing plate form a completely extended plane, thereby having waterproof sealing and horizontal alignment, and the overlapping portion 4 is waterproof, which is convenient for further improving the waterproofness of the reinforcing plate.

[0053] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed in the present invention shall still be covered by the claims of the present invention.

Claims

1. A waterproof aluminum heat-insulating fiber-reinforced board, characterized in that: The reinforcing plate comprises a reinforcing plate body (A) and an overlap portion (4); the reinforcing plate body (A) comprises, from top to bottom, a thermal insulation layer 1 (1), a central support layer (3), and a thermal insulation layer 2 (2); the central support layer (3) comprises, from top to bottom, a flame retardant layer 1 (31), an intermediate layer (32), and a flame retardant layer 2 (33); at least part of the edges of the flame retardant layer 1 (31) and the flame retardant layer 2 (33) protrude outward from the intermediate layer (32); the overlap portion (4) is formed by hot-melt bonding of the parts of the flame retardant layer 2 (33) and the flame retardant layer 1 (31) protruding outward from the intermediate layer (32); the intermediate layer (32) comprises a thin plate (321), and a plurality of spaced-apart supporting members (322) are provided on the thin plate (321).

2. The waterproof aluminum heat-insulating fiber-reinforced board according to claim 1, characterized in that: The reinforcing plate body (A) is polygonal, and the overlapping portion (4) is formed on one side or multiple sides of the reinforcing plate body (A).

3. The waterproof aluminum heat-insulating fiber-reinforced board according to claim 1, characterized in that: The reinforcing plate body (A) is a quadrilateral; and / or the overlapping portion (4) is formed on two adjacent sides of the reinforcing plate body (A) to form an L-shape.

4. The waterproof aluminum heat-insulating fiber-reinforced board according to claim 1, characterized in that: The thermal insulation layer 1 (1), the middle layer (32), and the thermal insulation layer 2 (2) have the same shape and coverage area, and the upper and lower surfaces of the middle layer (32) are completely covered by the flame retardant layer 1 (31) and the flame retardant layer 2 (33), respectively; And / or, the overlap width (d) is 95-105 mm; And / or, the thickness of the overlapping portion (4) is 0.3-2 mm.

5. The waterproof aluminum heat-insulating fiber-reinforced board according to claim 1, characterized in that: The thickness ratio of the flame retardant layer 1 (31), the middle layer (32), and the flame retardant layer 2 (33) is (0.8-1):(4-4.5):(0.8-1).

6. The waterproof aluminum heat-insulating fiber-reinforced board according to claim 1, characterized in that: The thickness ratio of the first insulation layer (1), the central support layer (3) and the second insulation layer (2) is (0.1-0.2): (5.6-6.5): (0.1-0.2).

7. The waterproof aluminum heat-insulating fiber-reinforced board according to claim 1, characterized in that: The middle layer (32) is integrally formed, and the support member (322) is a vertical hollow cavity structure formed by vacuum forming of the thin plate (321).

8. The waterproof aluminum heat-insulating fiber-reinforced board according to claim 7, characterized in that: The support members (322) are evenly spaced and arranged; And / or, the shape of the support member (322) is any one of a cylindrical shape, a prism shape, and a cone shape; And / or, a heat insulating material is filled between two adjacent support members (322); the heat insulating material is selected from any one of polypropylene foam material, polystyrene foam material, polyurethane foam material, aerogel, aluminum silicate, and silicon-based foam material.

9. The waterproof aluminum heat-insulating fiber-reinforced board according to claim 1, characterized in that: The upper surface of the intermediate layer (32) is thermally melt bonded to the flame retardant layer (31); and / or, the lower surface of the intermediate layer (32) is hot-melt bonded to the second flame retardant layer (33); And / or, the flame retardant layer 1 (31) is selected from any one of a flame retardant fiber-reinforced polypropylene sheet and a flame retardant fiber-reinforced polyvinyl chloride sheet; And / or, the second flame retardant layer (33) is selected from any one of a flame retardant fiber-reinforced polypropylene sheet and a flame retardant fiber-reinforced polyvinyl chloride sheet; and / or, the upper surface of the central support layer (3) is bonded to the thermal insulation layer one (1); And / or, the lower surface of the central support layer (3) is bonded to the second thermal insulation layer (2).

10. The waterproof aluminum heat-insulating fiber-reinforced board according to claim 1, characterized in that: The insulation layer one (1) is an aluminum foil, and the emissivity of the aluminum foil is 95-99%; And / or, the second insulation layer (2) is aluminum foil, and the emissivity of the aluminum foil is 95-99%.

Citation Information

Patent Citations

  • Corrosion-resistant bubble aluminum heat insulation blanket

    CN213291614U