A pipe network winding repair device

By designing a winding cage with guide wheels and auxiliary support components, as well as a guide assembly with guide rollers and scraping seats, the problems of unsmooth rolling and profile guide in the prior art are solved, and a more stable and efficient pipe network winding repair effect is achieved.

CN222702863UActive Publication Date: 2025-04-01HEFEI CITY KEPOSHINE ENVIRONMENTAL PROTECTION & TECH CO LTD
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Patent Information

Application Number
CN202421630022.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-04-01
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

The existing spiral winding pipeline repair device lacks auxiliary support structure, which causes the winding cage to roll back and forth during use, affecting the winding stability; at the same time, the conveying components lack the ability to clean impurities and dust on the outer surface of the profile, affecting the smoothness of the profile delivery.

Method used

A pipe net winding repair device is designed, including a belt profile, a guide wheel and a winding cage. A plurality of guide wheels are arranged on the annular side of the winding cage, and auxiliary support components are arranged symmetrically on the left and right ends for supporting the winding cage. The guide component includes a support plate, a guide roller and a scraper seat for guiding and cleaning the profile.

Benefits of technology

By assisting in the design of the support component, the front and back rolling of the winding cage is avoided, and the stability of the winding cage is ensured. Through the design of the guide component, dust and impurities on the surface of the profile are effectively cleaned up, improving the smoothness and practicality of the profile guide.

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Abstract

The utility model provides a pipe network winding repair device, comprising a winding cage body, the left and right end surfaces of the winding cage body are symmetrically provided with auxiliary support components, and the feeding end of the winding cage body is provided with a guiding component. During the use of the winding cage body, the extension struts and the support rods can assist in supporting the winding cage body through the connecting seat and the extension screw rod, so as to avoid the winding cage body from rolling back and forth during use, thereby ensuring the stability of the use of the winding cage body, and by driving the active guiding roller to rotate at a low speed by a low-speed motor, the active guiding roller rotating at a low speed can actively guide the strip profile downward to the winding cage body for spiral winding into a tubular shape. During this process, the front scraping seat and the rear scraping seat can scrape off most of the dust and impurities adhered to the front and rear ends of the strip profiles, so as to avoid the dust and impurities affecting the smoothness of the guiding of the strip profiles.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe network winding repair, in particular to a pipe network winding repair device. Background Art

[0002] At present, urban sewage pipes are the "underground lifeline" of the city, shouldering the important task of urban sewage and drainage. However, due to the complex underground environment, the pipes are prone to aging and corrosion after long-term use; in addition, there are sometimes some corrosive chemical components in the sewage transported by the pipes; these factors can easily lead to water leakage in the pipes, causing problems such as road waterlogging and collapse, so the pipes need to be repaired.

[0003] The trenchless pipeline repair method is to repair the pipeline partially or completely without excavating the pipeline. Compared with the traditional pipeline excavation repair, it has the advantages of less pollution, shorter construction period, and less impact on traffic. The more mature trenchless pipeline repair methods in China mainly include soft lining method, interlacing method and spiral winding method. The spiral winding method is to simultaneously send the prefabricated strip profiles in the factory to the winding machine pre-installed in the inspection well, and advance it in a spiral winding manner to manufacture a new pipe in the old pipe, and then pour cement slurry between the new pipe and the old pipe, so as to finally form a new type of pipeline with high strength and good water tightness.

[0004] Publication number "CN212004760U" provides a spiral winding pipe repair device, in which the guide port on the guide frame can limit the movement of the profile, reduce the deviation of the profile due to shaking during movement, and further improve the stability of the profile during transportation. By setting a connecting piece, the transportation of the winding cage into the manhole can be more convenient, and by setting a guide frame, the transportation of the profile can be smoother.

[0005] However, the above technical solutions and the prior art have the following defects:

[0006] Firstly, the spiral winding pipe repair device does not have a corresponding auxiliary support structure to support and position the winding cage, which causes the circular winding cage to easily roll back and forth during use, thereby affecting the folding spiral winding stability of the internal profile of the winding cage. Secondly, the conveying component in the spiral winding pipe repair device does not have the ability to scrape and clean impurities and dust on the outer surface of the profile. Since the profile needs to be inserted into the manhole before entering the conveying component, during this process, the profile is very easy to touch the inner wall of the manhole and adhere to dust and impurities. If the adhered dust and impurities are not cleaned in time, it will affect the smoothness of the subsequent guiding of the profile. Therefore, its practicality needs to be improved. Utility Model Content

[0007] The purpose of the utility model is to provide a pipe network winding repair device to solve the problems raised in the above background technology.

[0008] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0009] A pipe network winding repair device comprises a strip profile, a guide wheel and a winding cage, wherein the annular side of the winding cage is provided with a plurality of guide wheels, the inside of the winding cage is wound with a strip profile, the left and right end surfaces of the winding cage are symmetrically provided with auxiliary support components, and the auxiliary support components are used to provide auxiliary support to the winding cage, and the feeding end of the winding cage is provided with a guide component, and the guide component is used to guide the strip profile into the interior of the winding cage for winding and pushing.

[0010] Preferably, the guiding assembly includes a support plate, a first side support plate, an active guide roller, a third side support plate, a low-speed motor and a second side support plate. The rear side of the annular side of the winding cage is fixedly connected to the support plate, the upper side of the front end surface of the support plate is fixedly connected to the first side support plate, the front end surface of the support plate is fixedly connected to the second side support plate, the right end surface of the second side support plate is installed with a low-speed motor, the left end of the low-speed motor is installed with an active guide roller, and the lower side of the front end surface of the support plate is fixedly connected to the third side support plate.

[0011] Preferably, a front scraper seat is installed on the rear side of the upper end surface of the first side support plate, and a rear scraper seat is installed on the upper side of the front end surface of the support plate, and the distance between the rear scraper seat and the front scraper seat is the same as the front and rear thickness of the strip profile, the materials of the front scraper seat and the rear scraper seat are both highly tear-resistant silicone rubber, and the upper end surfaces of the front scraper seat and the rear scraper seat are both V-shaped.

[0012] Preferably, the auxiliary support assembly includes an extension strut, a support rod, an extension screw and a connecting seat. The left and right end surfaces of the winding cage are symmetrically and fixedly connected with the extension screws. The annular side of the extension screw is installed with a connecting seat. The annular side of the connecting seat is connected to the support rod, and the lower end of the support rod is fitted with an extension strut.

[0013] Preferably, a locking nut is installed on the annular side surface of the extending screw rod, an internal threaded through hole is opened on the upper side of the annular side surface of the extending support rod, and a fixing screw is installed inside the internal threaded through hole.

[0014] Preferably, a primary guide roller is installed on the inner side of the first side support plate, and a secondary guide roller is installed on the inner side of the third side support plate. The primary guide roller and the secondary guide roller have the same specifications. The distance between the active guide roller and the support plate is the same as the front and rear thickness of the strip profile. The annular side of the active guide roller is provided with anti-slip texture.

[0015] Preferably, a silicone seat is installed at the lower end of the extension support rod, and the connecting seat is in the shape of a circular ring.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. By loosening the locking nut, the extension strut and the support rod can be adjusted to swing forward and backward. By loosening the fixing screw, the extension strut can be adjusted to telescopically adjust the extension strut, so that the staff can adjust the use position of the extension strut and the support rod to the required position. During the use of the winding cage, the extension strut and the support rod will assist in supporting the winding cage through the connecting seat and the extension screw to prevent the winding cage from rolling forward and backward during use, thereby ensuring the stability of the winding cage;

[0018] 2. By driving the active guide roller to rotate at a low speed by the low-speed motor, the active guide roller rotating at a low speed can actively guide the strip profile downward to the winding cage for spiral winding into a tubular shape. In this process, the primary guide roller and the secondary guide roller can limit and guide the strip profile to avoid large deviation or shaking of the strip profile during the guiding process. At the same time, the front scraper seat and the rear scraper seat can scrape off most of the dust and impurities adhered to the front and rear ends of the strip profile to avoid dust and impurities affecting the smoothness of the guiding of the strip profile, which has good practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the main structure of the utility model;

[0020] Figure 2 It is a structural diagram of the guide assembly and the auxiliary support assembly in the utility model;

[0021] Figure 3 It is a structural diagram of the guide assembly in the utility model;

[0022] Figure 4 for Figure 2 A partial enlarged view of

[0023] Figure 5 This is a structural diagram of the auxiliary support assembly after disassembly in the utility model.

[0024] In the figure: 1. strip profile; 2. guide assembly; 21. support plate; 22. first side support plate; 23. front scraper seat; 24. rear scraper seat; 25. primary guide roller; 26. active guide roller; 27. third side support plate; 28. secondary guide roller; 29. ​​low-speed motor; 211. second side support plate; 3. guide wheel; 4. winding cage; 5. auxiliary support assembly; 51. extension support rod; 511. internal threaded through hole; 52. silicone seat; 53. support rod; 54. fixing screw; 55. extension screw; 56. locking nut; 57. connecting seat. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-5 , the utility model provides a technical solution:

[0027] Embodiment 1:

[0028] A pipe network winding repair device includes a strip profile 1, a guide wheel 3 and a winding cage 4. A plurality of guide wheels 3 are arranged on the annular side of the winding cage 4. The plurality of guide wheels 3 have the same specifications and are rotatable structures. The plurality of guide wheels 3 are convenient for guiding the strip profile 1 inside the winding cage 4 so that the strip profile 1 can be smoothly wound inside the winding cage 4. The winding cage 4 is a detachable structure. The detachable winding cage 4 is convenient for hoisting or transportation. The strip profile 1 is wound inside the winding cage 4. The strip profile 1 can repair the external pipe network. Since the detailed process and principle of the pipe network winding repair are relatively mature technologies in the prior art, they will not be elaborated here.

[0029] Auxiliary support components 5 are symmetrically arranged on the left and right end surfaces of the winding cage 4, and the auxiliary support components 5 are used to provide auxiliary support to the winding cage 4. A guide component 2 is arranged at the feeding end of the winding cage 4, and the guide component 2 is used to guide the strip profile 1 into the winding cage 4 for winding and pushing.

[0030] The guide assembly 2 includes a support plate 21, a first side support plate 22, an active guide roller 26, a third side support plate 27, a low-speed motor 29 and a second side support plate 211. The rear side of the annular side of the winding cage 4 is fixedly connected to the support plate 21, and the support plate 21 is connected to the winding cage 4 by welding. The support plate 21 can support the first side support plate 22, the second side support plate 211 and the third side support plate 27. The upper side of the front end surface of the support plate 21 is fixedly connected to the first side support plate 22, and the first side support plate 22 can support the primary guide roller 25. The front end surface of the support plate 21 is fixedly connected to the second side support plate 211, and the second side support plate 211 can support the low-speed motor 29 and the active guide roller 26. The right end surface of the second side support plate 211 is equipped with a low-speed Motor 29, the low-speed motor 29 is connected to the external control switch through a wire. The low-speed motor 29 can drive the active guide roller 26 to rotate at a low speed when working. The active guide roller 26 is installed on the left end of the low-speed motor 29. The distance between the active guide roller 26 and the support plate 21 is the same as the front and rear thickness of the strip profile 1. The active guide roller 26 can actively guide the passing strip profile 1 downward when rotating at a low speed. The annular side of the active guide roller 26 is provided with anti-skid patterns. The anti-skid patterns make the annular side of the active guide roller 26 more anti-skid, so that the active guide roller 26 can stably guide the strip profile 1. The lower side of the front end surface of the support plate 21 is fixedly connected to the third side support plate 27, and the third side support plate 27 can support the secondary guide roller 28.

[0031] A front scraper seat 23 is installed on the rear side of the upper end surface of the first side support plate 22, and a rear scraper seat 24 is installed on the upper side of the front end surface of the support plate 21, and the distance between the rear scraper seat 24 and the front scraper seat 23 is the same as the front and rear thickness of the strip profile 1. The front scraper seat 23 and the rear scraper seat 24 are both made of high-tear-resistant silicone rubber. The front scraper seat 23 and the rear scraper seat 24, both of which are made of high-tear-resistant silicone rubber, can scrape off most of the dust and impurities adhered to the front and rear ends of the strip profile 1. The upper end surfaces of the front scraper seat 23 and the rear scraper seat 24 are both V-shaped. The front scraper seat 23 and the rear scraper seat 24, both of which have V-shaped upper end surfaces, facilitate the scraped dust and impurities to automatically slide to the left and right sides, and prevent the scraped dust and impurities from easily piling up The accumulation is on the upper end surface of the front scraper seat 23 and the rear scraper seat 24. The front scraper seat 23 and the rear scraper seat 24 are both detachable structures. The detachable front scraper seat 23 and the rear scraper seat 24 are convenient for later replacement. A primary guide roller 25 is installed on the inner side of the first side support plate 22. The primary guide roller 25 is a rotatable structure. The rotatable primary guide roller 25 can perform a limited guide on the strip profile 1 once, and a secondary guide roller 28 is installed on the inner side of the third side support plate 27. The primary guide roller 25 and the secondary guide roller 28 have the same specifications. The secondary guide roller 28 is a rotatable structure. The rotatable secondary guide roller 28 can perform a secondary limited guide on the strip profile 1, so that the strip profile 1 can be more stably guided into the winding cage 4.

[0032] Embodiment 2:

[0033] On the basis of Example 1, in this embodiment, by loosening the locking nut 56, the extension strut 51 and the support rod 53 can be adjusted to swing forward and backward, and by loosening the fixing screw 54, the extension strut 51 can be adjusted to telescope, so that the staff can adjust the use position of the extension strut 51 and the support rod 53 to the required position, so that the extension strut 51 and the support rod 53 can assist in supporting the winding cage body 4 through the connecting seat 57 and the extension screw 55, thereby avoiding the winding cage body 4 from rolling forward and backward during use, thereby ensuring the stability of the winding cage body 4.

[0034] The auxiliary support assembly 5 includes an extension strut 51, a support rod 53, an extension screw 55 and a connecting seat 57. The left and right end surfaces of the winding cage 4 are symmetrically fixedly connected with the extension screw 55. The extension screw 55 is connected to the winding cage 4 by welding. The annular side surface of the extension screw 55 is installed with a locking nut 56. The extension screw 55 and the locking nut 56 can fix the connecting seat 57 on the left and right end surfaces of the winding cage 4. The annular side surface of the extension screw 55 is installed with a connecting seat 57. The connecting seat 57 is in the shape of a circular ring. The annular connecting seat 57 facilitates the staff to swing the support rod 53 back and forth. The annular side surface of the connecting seat 57 is connected with the support rod 53. The support rod 53 and The connecting seat 57 is connected by welding, and the support rod 53 can support the connecting seat 57. An extension strut 51 is mounted on the lower end of the support rod 53. The interior of the extension strut 51 is a hollow structure. The extension strut 51 with a hollow structure can not only support the support rod 53, but also facilitate telescopic movements. An internal threaded through hole 511 is provided on the upper side of the annular side surface of the extension strut 51, and a fixing screw 54 is installed inside the internal threaded through hole 511. The internal threaded through hole 511 and the fixing screw 54 can fix the extension strut 51 mounted on the annular side surface of the support rod 53. A silicone seat 52 is installed on the lower end of the extension strut 51. When the silicone seat 52 is installed, the lower end of the extension cross bar has better anti-slip properties.

[0035] Working principle: After the winding cage body 4 is transported to the required position in the underground manhole by external lifting equipment, the staff first sets the multiple connecting seats 57 on the annular side surfaces of the multiple extension screws 55. At this time, the multiple support rods 53 are swung back and forth respectively to adjust the use angle of the support rods 53. After the adjustment is completed, the multiple locking nuts 56 are fixed to the annular side surfaces of the multiple extension screws 55 with the help of an external wrench to lock the multiple connecting seats 57. Then, the multiple extension struts 51 are respectively set on the lower sides of the annular side surfaces of the multiple support rods 53. At this time, the extension struts 51 can be telescopically adjusted to adjust the use position of the extension struts 51. After the adjustment is completed, the multiple fixing screws 54 are fixed in the multiple internal threaded through holes 511 with the help of an external wrench, so that the multiple extension struts 51 can be fixed. At this time, the extension struts 51 and the support rods 53 will assist in supporting the winding cage body 4 through the connecting seats 57 and the extension screws 55 (reference Figure 2 ), to prevent the winding cage 4 from rolling forward and backward during use, thereby ensuring the stability of the winding cage 4; when it is necessary to guide the strip profile 1 into the winding cage 4, the staff first passes one end of the strip profile 1 through the primary guide roller 25, the active guide roller 26 and the secondary guide roller 28 respectively, and then the low-speed motor 29 can be started to drive the active guide roller 26 to rotate at a low speed (the rotation direction of the active guide roller 26 is Figure 2 ), so that the active guide roller 26 rotating at a low speed actively guides the strip profile 1 downward to the winding cage 4 and spirally winds it into a tubular shape (reference Figure 1 ) Repair the inside of the external pipe network. During this process, the first-level guide roller 25 and the second-level guide roller 28 can limit and guide the strip profile 1 to avoid large deviation or shaking of the strip profile 1 during the guiding process. At the same time, the front scraper seat 23 and the rear scraper seat 24 can scrape off most of the dust and impurities adhered to the front and rear ends of the strip profile 1 to avoid dust and impurities affecting the smoothness of the guiding of the strip profile 1. When all the strip profiles 1 are guided to the inside of the winding cage 4, the low-speed motor 29 can be turned off.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pipe network winding repair device, comprising a strip profile (1), a guide wheel (3) and a winding cage (4), characterized in that: The winding cage (4) is provided with a plurality of guide wheels (3) on the annular side surface, a strip-shaped profile (1) is wound inside the winding cage (4), the left and right end surfaces of the winding cage (4) are symmetrically provided with auxiliary support components (5), and the auxiliary support components (5) are used to provide auxiliary support to the winding cage (4), and the feeding end of the winding cage (4) is provided with a guide component (2), and the guide component (2) is used to guide the strip-shaped profile (1) into the winding cage (4) for winding and pushing.

2. A pipe network winding repair device according to claim 1, characterized in that: The guide assembly (2) comprises a support plate (21), a first side support plate (22), an active guide roller (26), a third side support plate (27), a low-speed motor (29) and a second side support plate (211); the support plate (21) is fixedly connected to the rear side of the annular side surface of the winding cage body (4); the first side support plate (22) is fixedly connected to the upper side of the front end surface of the support plate (21); the second side support plate (211) is fixedly connected to the front end surface; the low-speed motor (29) is installed on the right end surface of the second side support plate (211); the active guide roller (26) is installed on the left end of the low-speed motor (29); and the third side support plate (27) is fixedly connected to the lower side of the front end surface of the support plate (21).

3. A pipe network winding repair device according to claim 2, characterized in that: A front scraper seat (23) is installed on the rear side of the upper end surface of the first side support plate (22), and a rear scraper seat (24) is installed on the upper side of the front end surface of the support plate (21), and the distance between the rear scraper seat (24) and the front scraper seat (23) is the same as the front and rear thickness of the strip profile (1), the front scraper seat (23) and the rear scraper seat (24) are both made of high tear-resistant silicone rubber, and the upper end surfaces of the front scraper seat (23) and the rear scraper seat (24) are both V-shaped.

4. A pipe network winding repair device according to claim 1, characterized in that: The auxiliary support assembly (5) comprises an extension support rod (51), a support rod (53), an extension screw rod (55) and a connecting seat (57); the left and right end surfaces of the winding cage (4) are symmetrically and fixedly connected with the extension screw rods (55); the connecting seat (57) is installed on the annular side surface of the extension screw rod (55); the annular side surface of the connecting seat (57) is connected to the support rod (53); and the lower end of the support rod (53) is sleeved with the extension support rod (51).

5. A pipe network winding repair device according to claim 4, characterized in that: A locking nut (56) is installed on the annular side surface of the extension screw rod (55), an internal threaded through hole (511) is opened on the upper side of the annular side surface of the extension support rod (51), and a fixing screw (54) is installed inside the internal threaded through hole (511).

6. A pipe network winding repair device according to claim 2, characterized in that: A primary guide roller (25) is installed on the inner side of the first side support plate (22), and a secondary guide roller (28) is installed on the inner side of the third side support plate (27). The primary guide roller (25) and the secondary guide roller (28) have the same specifications. The distance between the active guide roller (26) and the support plate (21) is the same as the front and rear thickness of the strip profile (1). The annular side surface of the active guide roller (26) is provided with anti-slip patterns.

7. A pipe network winding repair device according to claim 4, characterized in that: A silicone seat (52) is installed at the lower end of the extension support rod (51), and the connecting seat (57) is in the shape of a circular ring.

Citation Information

Patent Citations

  • Spiral winding pipeline repairing device

    CN212004760U