Automatic lifting gas detection device
By designing an automatic lifting and lowering gas detection device, the problem of low maintenance efficiency of combustible gas detectors in workshops of high-end and high-end shipyards in the prior art is solved, and the automatic lifting and lowering of gas detectors and surrounding combustible gas concentration detection is realized, improving maintenance efficiency and safe production.
Patent Information
- Application Number
- CN202421266875.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-04
AI Technical Summary
The existing fixed combustible gas detectors are inefficient in maintenance in high-level shipyard workshops and require scaffolding, which makes maintenance time consuming.
An automatic lifting and lowering gas detection device is designed, including an instrument mounting bracket, pulley, reel, drive motor and suspended rope. By driving the reel to rotate, the suspended rope is wrapped around the reel, driving the gas detector to lift and lower, and the automatic lifting and lowering of the gas detector and the surrounding combustible gas concentration detection are realized through the turntable and rotating motor.
The automatic lifting and lowering of the gas detector and the surrounding combustible gas concentration detection are realized, maintenance efficiency is improved, time wasted due to the construction of scaffolding is avoided, and the guarantee of safe production is enhanced.
Smart Images

Figure CN222702909U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a gas detection technical device, in particular to an automatic lifting gas detection device. Background Art
[0002] Combustible gas is a major safety hazard in factory production. During production operations in factory workshops, it is easy to cause certain flammable gas leaks. When the leaked flammable gas reaches a certain concentration, it may cause explosion hazards. Shipyard workshops use a large amount of natural gas as cutting gas. According to relevant national regulations, the release source of flammable gas that is lighter than air is in a closed or partially poorly ventilated semi-open workshop. In addition to setting up detectors above the release source, flammable gas detectors should also be set up at the highest point in the workshop where gas is likely to accumulate. Combustible gas alarms are also called gas leak detection alarm instruments. They consist of an alarm controller and a detector. The detector is installed at a location where flammable gas is prone to leak. When flammable gas leaks, the flammable gas detector detects that the concentration of flammable gas reaches the alarm value set by the alarm. The alarm will send out sound and light alarm signals to remind people to evacuate, and start strong exhaust and shut down equipment and other safety measures.
[0003] Since natural gas is lighter than air, combustible gas detectors are usually installed at the highest point in the shipyard where gas is easily accumulated. This can monitor the concentration of combustible gas in the shipyard in real time, ensure production safety in the shipyard and improve the production environment.
[0004] Most of the flammable gas detectors installed on the top of the shipyard are fixed. When the factory building is constructed, the flammable gas detector is directly installed on the top of the factory building structure. With the rapid development of the domestic shipbuilding industry, the workshops of domestic shipyards are relatively tall. The existing method is to use scaffolding to climb for calibration and maintenance. Due to the need to build scaffolding, the verification and maintenance is time-consuming, and the efficiency of the verification and maintenance of the flammable gas detector is low. Utility Model Content
[0005] The purpose of the utility model is to provide an automatic lifting gas detection device in order to overcome the defects of the prior art.
[0006] The purpose of the utility model can be achieved through the following technical solutions:
[0007] An automatic lifting gas detection device, comprising:
[0008] An instrument mounting bracket and a gas detector, wherein the instrument mounting bracket comprises a bracket body and a turntable, wherein the turntable is rotatably connected to the bracket body so that the turntable can rotate around a vertical axis, and the gas detector is connected to the turntable;
[0009] A pulley, wherein the pulley is arranged at the top of the room;
[0010] A reel, the reel being disposed on the top of the room, the pulley being located between the reel and the gas detector;
[0011] A driving motor, the driving motor is connected to the reel and is used to drive the reel to rotate;
[0012] A sling rope, one end of which is connected to the bracket body, and the other end of which passes through the pulley and is wound around the reel.
[0013] In one of the embodiments, the gas detection device further comprises a limit switch, wherein the limit switch is disposed on the pulley and is electrically connected to the drive motor for detecting the position of the gas detector.
[0014] In one of the embodiments, a rotating motor is provided on the bracket body, and the rotating motor is connected to the turntable to drive the turntable to rotate around a vertical axis.
[0015] In one of the embodiments, the gas detector is provided with a height detector, which is used to detect the height between the gas detector and the floor of the room, and the height detector is electrically connected to the drive motor.
[0016] In one of the embodiments, the pulley is provided with a groove ring around the circumference, and the suspension rope is wound in the groove ring.
[0017] In one embodiment, the gas detection device further includes a pulley fixing bracket, which includes two connecting arms and a wheel axle, which are respectively connected to the top of the room, and the two ends of the wheel axle are respectively connected to the two connecting arms, and the pulley is movably sleeved on the wheel axle.
[0018] In one of the embodiments, the gas detection device further includes a guide member and a slider, the guide member is connected to the pulley fixing bracket, the slider is slidably connected to the guide member, and the gas detector is connected to the slider.
[0019] In one of the embodiments, the guide member is provided with a slide groove along the height direction, and the sliding block is slidably matched with the slide groove.
[0020] In one of the embodiments, the gas detection device further comprises a reel fixing bracket, the reel fixing bracket is connected to the top of the room, and both ends of the reel are rotatably connected to the reel fixing bracket.
[0021] In one embodiment, the gas detector includes a combustible gas detector and an alarm, the combustible gas detector is electrically connected to the alarm, and the combustible gas detector includes a hydrogen detection module, an acetylene detection module, an ethylene detection module, an ammonia detection module and a hydrogen sulfide detection module.
[0022] Compared with the prior art, the utility model has the following advantages:
[0023] 1. The gas detection device is firstly provided with a reel, a driving motor and a lifting rope. The reel is driven by the driving motor to rotate and the lifting rope is gradually wound around the reel, so that the lifting rope can drive the gas detector to rise and fall. Then a pulley is arranged between the reel and the gas detector, and the lifting rope moves up and down through the pulley, which is conducive to ensuring the stability of the lifting of the gas detector. Finally, the gas detection device is provided with an instrument mounting bracket for installing the gas detector to avoid direct connection between the gas detector and the lifting rope, thereby improving the installation stability of the gas detector. The gas detector is driven to rotate around the vertical axis by the rotation of the turntable, so that the gas detector can rotate around the vertical axis, which is convenient for testing the combustible gas concentration around the gas detector.
[0024] 2. The limit switch installed on the pulley can monitor the position of the gas detector and is electrically connected to the drive motor. When the limit switch detects that the gas detector is approaching, the drive motor stops rotating immediately. At this time, the gas detector stays at the highest position, realizing automatic lifting to the highest position, effectively avoiding collision between the gas detector and the pulley.
[0025] 3. The device is further provided with a turntable and a rotating motor on the bracket body. The turntable is driven to rotate by the rotating motor, and the turntable drives the gas detector to rotate around the vertical axis, so that the gas detector can rotate around the vertical axis, which is convenient for testing the combustible gas concentration around the gas detector. At the same time, remote control can be achieved through the rotating motor.
[0026] 4. The height detector of the device can control the start or stop of the drive motor according to the height between the gas detector and the room floor detected by the height detector, thereby realizing intelligent detection of gas concentrations at different heights.
[0027] 5. The groove ring on the pulley is used to accommodate the lifting rope and limit the position of the lifting rope on the pulley to prevent the lifting rope from moving randomly on the pulley or even slipping off the pulley, which is beneficial to ensure the safety of the gas detector hoisting and the stability of the lifting.
[0028] 6. The pulley fixing bracket of the device is used to support the rotation connection of the pulley, and a guide member and a slider are arranged on the pulley fixing bracket. Through the connection between the guide member and the slider, the gas detector is ensured to stably rise or fall along the height direction, the lifting path of the gas detector is fixed, and the lifting stability is further improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a structural schematic diagram of the gas detection device in the utility model.
[0030] Figure 2 for Figure 1 A partial enlarged view of the gas detection device.
[0031] Figure 3 The gas detection device in the utility model is Figure 1 Cross-sectional view at AA in the middle.
[0032] Figure 4 for Figure 3 A partial enlarged view of the gas detection device.
[0033] Figure numbers: 100, gas detection device; 10, gas detector; 11, height detector; 20, pulley; 30, reel; 40, suspension rope; 50, limit switch; 60, pulley fixing bracket; 61, connecting arm; 62, axle; 63, guide member; 64, slider; 70, room; 71, room top; 72, room floor. DETAILED DESCRIPTION
[0034] The present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. This embodiment is implemented based on the technical solution of the present invention, and provides a detailed implementation method and a specific operation process, but the protection scope of the present invention is not limited to the following embodiments.
[0035] An automatic lifting gas detection device 100 of the present invention is described in detail below with reference to the accompanying drawings.
[0036] like Figures 1 to 4 As shown, in one embodiment, an automatically lifting gas detection device 100 is provided, including: a gas detector 10, a pulley 20, a reel 30, a driving motor, a suspension rope 40 and a limit switch 50.
[0037] Among them, the pulley 20 is arranged on the top 71 of the room; the reel 30 is arranged on the top 71 of the room, and the pulley 20 is located between the reel 30 and the gas detector 10; the driving motor is connected to the reel 30, and is used to drive the reel 30 to rotate; one end of the hanging rope 40 is connected to the gas detector 10, and the other end of the hanging rope 40 passes through the pulley 20 and is wound around the reel 30; the limit switch 50 is arranged on the pulley 20 and is electrically connected to the driving motor, and is used to detect the position of the gas detector 10.
[0038] In addition, the room 70 includes a room top 71 and a room floor 72. The room 70 mainly refers to a working area using combustible gas, such as a shipyard workshop, a chemical plant, etc.
[0039] The gas detection device 100 is firstly provided with a reel 30, a driving motor and a suspension rope 40. The reel 30 is driven to rotate by the driving motor, and the suspension rope 40 is gradually wound around the reel 30, so that the suspension rope 40 can drive the gas detector 10 to rise and fall; then a pulley 20 is arranged between the reel 30 and the gas detector 10, and the suspension rope 40 moves up and down through the pulley 20, which is beneficial to ensure the stability of the lifting and lowering of the gas detector 10. Finally, the limit switch 50 arranged on the pulley 20 can monitor the position of the gas detector 10 and is electrically connected to the driving motor. When the limit switch 50 detects that the gas detector 10 is approaching, the driving motor stops rotating immediately. At this time, the gas detector 10 stays at the highest position, and automatically rises and falls to the highest position, effectively avoiding the collision between the gas detector 10 and the pulley 20.
[0040] Specifically, Figure 1 As shown, in one embodiment, the gas detection device 100 further includes an instrument mounting bracket, on which a gas detector 10 is disposed, the instrument mounting bracket is connected to a suspension rope 40, and a slider 64 is disposed on the instrument mounting bracket. The gas detection device 100 is provided with an instrument mounting bracket for mounting the gas detector 10, so as to avoid direct connection between the gas detector 10 and the suspension rope 40, and improve the installation stability of the gas detector 10 when being hoisted;
[0041] Further, in one embodiment, the instrument mounting bracket includes a bracket body and a turntable, the bracket body is connected to the suspension rope 40 and the slider 64, the turntable is rotatably connected to the bracket body so that the turntable can rotate around a vertical axis, and the gas detector 10 is connected to the turntable.
[0042] In this specific embodiment, a rotating motor is provided on the bracket body, and the rotating motor is connected to the turntable to drive the turntable to rotate around the vertical axis. The device further provides a turntable and a rotating motor on the bracket body, and the turntable is driven to rotate by the rotating motor, and the turntable drives the gas detector 10 to rotate around the vertical axis, so that the gas detector 10 can rotate around the vertical axis, which is convenient for testing the combustible gas concentration around the gas detector 10, and remote control can be achieved through the rotating motor.
[0043] Specifically, Figure 2 and Figure 4 As shown, in one embodiment, the gas detector 10 is provided with a height detector 11 for detecting the height between the gas detector 10 and the floor 72 of the room.
[0044] Furthermore, in one embodiment, the gas detection device 100 further includes a controller, which is electrically connected to the drive motor and the height detector 11, respectively, and is used to control the drive motor according to the height of the gas detector 10. The height detector 11 and the controller of the device can control the start or stop of the drive motor according to the height between the gas detector 10 and the room floor 72 detected by the height detector 11, thereby realizing intelligent detection of gas concentrations at different heights.
[0045] Furthermore, in one embodiment, a groove ring is provided around the circumference of the pulley 20, and the sling rope 40 is wound in the groove ring. The groove ring on the pulley 20 is used to accommodate the sling rope 40, limit the position of the sling rope 40 on the pulley 20, and prevent the sling rope 40 from moving randomly on the pulley 20 or even slipping off the pulley 20, which is conducive to ensuring the safety of the gas detector 10 hoisting and the stability of the lifting.
[0046] Specifically, Figure 1 and Figure 2 As shown, in one embodiment, the gas detection device 100 also includes a pulley fixing bracket 60, which includes two connecting arms 61 and a wheel axle 62, which are respectively connected to the top 71 of the room, and the two ends of the wheel axle 62 are respectively connected to the two connecting arms 61, and the pulley 20 is movably mounted on the wheel axle 62.
[0047] Specifically, Figure 3 and Figure 4 As shown, in one embodiment, the gas detection device 100 further includes a guide member 63 and a slider 64, the guide member 63 is connected to the pulley fixing bracket 60, a slide groove along the height direction is provided on the guide member 63, the slider 64 is slidably matched with the slide groove, and the gas detector 10 is connected to the slider 64. The pulley fixing bracket 60 of the device is used to support the rotation connection of the pulley 20, and the guide member 63 and the slider 64 are provided on the pulley fixing bracket 60. Through the connection between the guide member 63 and the slider 64, the gas detector 10 is ensured to stably rise or fall along the height direction, the lifting path of the gas detector 10 is fixed, and the lifting stability is further improved.
[0048] Specifically, Figure 1 and Figure 2 As shown, in one embodiment, the gas detection device 100 further includes a reel fixing bracket, the reel fixing bracket is connected to the room top 71, and both ends of the reel are rotatably connected to the reel fixing bracket.
[0049] Specifically, Figure 1 and Figure 2As shown, in one embodiment, the gas detection device 100 also includes a pulley fixing bracket 60, which includes two connecting arms 61 and a wheel axle 62, which are respectively connected to the top 71 of the room, and the two ends of the wheel axle 62 are respectively connected to the two connecting arms 61, and the pulley 20 is movably mounted on the wheel axle 62.
[0050] Specifically, in one embodiment, the gas detector 10 includes a combustible gas detector and an alarm. The combustible gas detector is electrically connected to the alarm. The combustible gas detector includes a hydrogen detection module, an acetylene detection module, an ethylene detection module, an ammonia detection module, and a hydrogen sulfide detection module. The gas detector 10 monitors the combustible gas concentration in the room 70 in real time by setting the combustible gas detector and the alarm. When the combustible gas concentration in the room 70 exceeds a certain concentration, the alarm sounds an alarm to ensure the safety of personnel in a timely manner. At the same time, the combustible gas detector can detect hydrogen, acetylene, ethylene, ammonia and hydrogen sulfide at the same time, monitor multiple combustible gases, and effectively improve monitoring safety.
[0051] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0052] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0053] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0054] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0055] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.
[0056] The preferred specific embodiments of the utility model are described in detail above. It should be understood that ordinary technicians in this field can make many modifications and changes based on the concept of the utility model without creative work. Therefore, all technical solutions that can be obtained by technicians in this technical field based on the concept of the utility model through logical analysis, reasoning or limited experiments on the basis of the existing technology should be within the scope of protection determined by the claims.
Claims
1. An automatic lifting gas detection device, characterized in that: include: An instrument mounting bracket and a gas detector (10), the instrument mounting bracket comprising a bracket body and a turntable, the turntable being rotatably connected to the bracket body so that the turntable can rotate around a vertical axis, and the gas detector (10) being connected to the turntable; A pulley (20), wherein the pulley (20) is arranged on the top of the room (71); A reel (30), the reel (30) being arranged on the top (71) of the room, the pulley (20) being located between the reel (30) and the gas detector (10); a driving motor, the driving motor being connected to the reel (30) and being used for driving the reel (30) to rotate; A suspension rope (40), one end of which is connected to the bracket body, and the other end of which passes through the pulley (20) and is wound around the reel (30).
2. The automatic lifting gas detection device according to claim 1, characterized in that: The gas detection device (100) further comprises a limit switch (50), wherein the limit switch (50) is arranged on the pulley (20) and is electrically connected to the drive motor, and is used to detect the position of the gas detector (10).
3. The automatic lifting gas detection device according to claim 1, characterized in that: The gas detector (10) is provided with a height detector (11), and the height detector (11) is used to detect the height between the gas detector (10) and the floor (72) of the room, and the height detector (11) is electrically connected to the drive motor.
4. The automatic lifting gas detection device according to claim 1, characterized in that: The pulley (20) is provided with a groove ring around the circumference, and the suspension rope (40) is wound in the groove ring.
5. The automatic lifting gas detection device according to claim 1, characterized in that: The gas detection device (100) further comprises a pulley fixing bracket (60), wherein the pulley fixing bracket (60) comprises two connecting arms (61) and a wheel axle (62), which are respectively connected to the room top (71), and the two ends of the wheel axle (62) are respectively connected to the two connecting arms (61), and the pulley (20) is movably sleeved on the wheel axle (62).
6. The automatic lifting gas detection device according to claim 5, characterized in that: The gas detection device (100) further comprises a guide member (63) and a slider (64), wherein the guide member (63) is connected to the pulley fixing bracket (60), the slider (64) is slidably connected to the guide member (63), and the gas detector (10) is connected to the slider (64).
7. The automatic lifting gas detection device according to claim 6, characterized in that: The support body is connected to the suspension rope (40) and the slider (64). A rotating motor is provided on the support body. The rotating motor is connected to the turntable and is used to drive the turntable to rotate around a vertical axis.
8. The automatic lifting gas detection device according to claim 6, characterized in that: The guide member (63) is provided with a sliding groove along the height direction, and the sliding block (64) is slidably matched with the sliding groove.
9. The automatic lifting gas detection device according to claim 1, characterized in that: The gas detection device (100) further comprises a reel fixing bracket, the reel fixing bracket being connected to the room top (71), and the two ends of the reel being rotatably connected to the reel fixing bracket.
10. The automatic lifting gas detection device according to claim 1, characterized in that: The gas detector (10) comprises a combustible gas detector and an alarm, wherein the combustible gas detector is electrically connected to the alarm, and the combustible gas detector comprises a hydrogen detection module, an acetylene detection module, an ethylene detection module, an ammonia detection module and a hydrogen sulfide detection module.