A mobile production line monitoring vehicle

Abstract

The utility model relates to the field of production line monitoring equipment, and in particular to a mobile production line monitoring trolley, including a vehicle body, a shooting device, a positioning device, a mounting bracket, a control device and a power supply device, wherein the mounting bracket is mounted on the vehicle body, and the shooting device is mounted on the mounting bracket; the positioning device includes two straight-line lasers, and the two straight-line lasers are respectively mounted on two adjacent sides of the shooting device, and the lasers emitted by the two straight-line lasers are perpendicular to each other, and the intersection is located on the extension line of the center line of the shooting device; the control device and the power supply device are mounted in the vehicle body, and the control device includes an edge computing module and a switch, and the switch is respectively connected to the edge computing module and the shooting device, and the power supply device is connected to the switch. The mobile production line monitoring trolley proposed in the utility model has a mounting bracket that is easy to adjust and store, a positioning device that can be positioned, and a movable structure, and is portable and mobile, and can adapt to complex and changeable production line environments.

Description

Technical Field

[0001] The utility model relates to the field of production line monitoring equipment, in particular to a mobile production line monitoring trolley. Background Art

[0002] The production line is an indispensable facility in the production of large-scale physical enterprises. It is crucial and indispensable for the development of enterprises, and the quality of the production line is directly related to the quality of the products. The automated production line is composed of a workpiece conveying system and a control system. It connects a group of automatic machine tools and auxiliary equipment installation process sequences to automatically complete the production system of all or part of the product manufacturing process. In the process of automated production, products need to be conveyed. During the product conveying process, the product may deviate from the predetermined moving trajectory, which makes it impossible to accurately carry out subsequent processing. Therefore, it is necessary to monitor the production line. Traditional production line monitoring methods mostly rely on manual inspections or fixed-position sensor detection. Different installations are required according to the characteristics of different production lines. Once installed, the maintenance cost is high, the versatility is poor, and there are problems such as low monitoring efficiency, low flexibility, and inability to adapt to complex environments.

[0003] Therefore, it is necessary to propose a mobile production line monitoring vehicle that is portable and adaptable to the production line environment. Utility Model Content

[0004] The utility model aims to overcome the shortcomings of the prior art and provide a mobile production line monitoring trolley.

[0005] In order to achieve the above objectives, the technical solution of the utility model is:

[0006] A mobile production line monitoring trolley comprises a vehicle body, a shooting device, a positioning device, a mounting bracket, a control device and a power supply device, wherein the mounting bracket is mounted on the vehicle body, and the shooting device is mounted on the mounting bracket; the positioning device comprises two straight-line lasers, which are respectively mounted on two adjacent side surfaces of the shooting device, and the lasers emitted by the two straight-line lasers are perpendicular to each other, and the intersection point is located on the extension line of the center line of the shooting device; the control device and the power supply device are mounted in the vehicle body, the control device comprises an edge computing module and a switch, the switch is respectively connected to the edge computing module and the shooting device, and the power supply device is connected to the switch.

[0007] Preferably, the mounting bracket comprises a first telescopic bracket, a rotating bracket and a triangular fixed block, the first telescopic bracket being mounted on the vehicle body; the triangular fixed block being fixedly mounted on one end of the first telescopic bracket and being rotatably connected to one end of the rotating bracket, the rotating bracket being able to rotate up and down, and a shooting device being mounted on the other end of the rotating bracket, which is extended and retracted by the first telescopic bracket to drive the rotating bracket, the shooting device and the positioning device to move up and down.

[0008] Preferably, a mounting block is provided at the other end of the rotating bracket, and an arc-shaped hole is provided on the mounting block. The arc-shaped hole is used to guide the shooting device to rotate along the arc-shaped hole, and the position of the arc-shaped hole and the shooting device is fixed by a fixing member.

[0009] Preferably, the mounting bracket further comprises a second telescopic bracket, one end of the second telescopic bracket is rotatably mounted on the first telescopic bracket, and the other end of the second telescopic bracket is mounted on the rotating bracket via a fixing member.

[0010] Preferably, an alarm device is also included, which is installed on the triangular fixing block and connected to the switch.

[0011] Preferably, the first telescopic bracket passes through the vehicle body and is fixed on the inner bottom surface of the vehicle body.

[0012] Preferably, a display device is also included, which is installed on the top of the vehicle body and connected to the edge computing module and the power supply module.

[0013] Preferably, the power supply device includes a voltage stabilizing module, a battery pack, a power plug and a conversion switch. The power plug is used to connect to an external power supply. The input end of the voltage stabilizing module is connected to the battery pack or the power supply through the conversion switch. The output end of the voltage stabilizing module is connected to the switch and the display device. The voltage stabilizing module is used to provide a stable voltage for the switch and the display device.

[0014] Preferably, a power indicator is also provided on the vehicle body, and the power indicator is connected to the battery pack to display the remaining power of the battery pack.

[0015] Preferably, the vehicle body is further provided with a groove and a universal wheel, the universal wheel is installed at the bottom of the vehicle body, and the groove is arranged on two opposite sides of the vehicle body.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] (1) The mobile production line monitoring trolley proposed in the utility model has a first telescopic bracket that can be telescopically adjusted, a rotating bracket that can be rotatably stored, a second telescopic bracket that is supported and reinforced, a positioning device that can be positioned, and a movable structure. It can adapt to complex and changeable production environments and can be flexibly placed at any position on the production line, thereby improving the flexibility and usability of the production line monitoring trolley.

[0018] (2) The rotating bracket of the mobile production line monitoring trolley proposed by the utility model can be rotated to the first position for storage during movement, thereby reducing the occupied space of the production line monitoring trolley and facilitating movement.

[0019] (3) The mobile production line monitoring trolley proposed in the utility model is powered by a battery pack, which is free from the constraints of fixed lines, can adapt to complex and changing production environments, and improves the flexibility and availability of the system. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of the mobile production line monitoring trolley proposed by the utility model;

[0021] Figure 2 This is a side view of the mobile production line monitoring trolley proposed by the utility model when monitoring the production line;

[0022] Figure 3 This is a side view of the mobile production line monitoring trolley proposed by the utility model when it is being stored and moved;

[0023] Figure 4 This is a schematic diagram of the structure inside the mobile production line monitoring vehicle proposed by the utility model;

[0024] Figure 5 This is a structural schematic diagram of the rotating bracket, the shooting device, and the positioning device of the mobile production line monitoring trolley proposed by the utility model;

[0025] Figure 6 This is a system block diagram of the mobile production line monitoring trolley proposed by the utility model;

[0026] Figure numerals: 1. body; 11. groove; 12. universal wheel; 2. shooting device; 3. positioning device; 31. straight line laser; 4. mounting bracket; 41. first telescopic bracket; 42. rotating bracket; 43. triangular fixing block; 44. mounting block; 441. arc hole; 45. second telescopic bracket; 46. fixing piece; 51. edge computing module; 52. switch; 61. voltage stabilizing module; 62. battery pack; 63. power plug; 64. switching switch; 7. alarm device; 8. display device; 9. power display. DETAILED DESCRIPTION

[0027] The present invention is further explained below in conjunction with the accompanying drawings and specific embodiments. The drawings of the present invention are only for illustration to make it easier to understand the present invention, and the specific proportions can be adjusted according to design requirements. The upper and lower relationships of the relative elements and the definitions of the front and back sides in the figures described in the text should be understood by those skilled in the art to refer to the relative positions of the components, so they can all be flipped to present the same components, which should all fall within the scope disclosed in this specification.

[0028] refer to Figures 1 to 6The utility model proposes a mobile production line monitoring trolley, including a vehicle body 1, a shooting device 2, a positioning device 3, a mounting bracket 4, a control device and a power supply device. The vehicle body 1 is provided with a groove 11 and a universal wheel 12. The universal wheel 12 is installed at the bottom of the vehicle body 1 so that the trolley can move on a flat ground. The groove 11 is arranged on two opposite sides of the vehicle body 1 so that the production line monitoring trolley can be lifted and moved in a place where the movement of the universal wheel 12 is restricted; the mounting bracket 4 is installed on the vehicle body 1, and the shooting device 2 is installed on the mounting bracket 4; specifically, refer to Figure 2 and Figure 3 The mounting bracket 4 includes a first telescopic bracket 41, a rotating bracket 42, a second telescopic bracket 45 and a triangular fixing block 43. The first telescopic bracket 41 is mounted on the vehicle body 1, and is passed through the vehicle body 1 and fixed on the inner bottom surface of the vehicle body 1. It is firmly connected to the vehicle body 1 and has good stability; the triangular fixing block 43 is fixedly mounted on one end of the first telescopic bracket 41 and is rotatably connected to one end of the rotating bracket 42. The rotating bracket 42 can rotate up and down. When the mobile production line monitoring trolley is stored and moved, the rotating bracket 42 rotates downward to the first position. The rotating bracket 42 is arranged in parallel with the first telescopic bracket 41, which reduces the occupied space of the production line monitoring trolley and facilitates movement; a camera is installed on the other end of the rotating bracket 42 The device 2 is extended and retracted by the first telescopic bracket 41 to drive the rotating bracket 42, the shooting device 2 and the positioning device 3 to move up and down, and has strong adaptability to the production line and can be adapted to a variety of production lines; one end of the second telescopic bracket 45 is rotatably mounted on the first telescopic bracket 41, and the other end is mounted on the rotating bracket 42 through a fixing member 46; the positioning device 3 includes two straight-line lasers 31, and the two straight-line lasers 31 are respectively mounted on two adjacent side surfaces of the shooting device 2, and the lasers emitted by the two straight-line lasers 31 intersect each other perpendicularly, and the intersection is located on the extension line of the center line of the shooting device 2, so as to determine that the picture of the production line taken by the shooting device 2 is located at the exact position of the production line; reference Figure 4 and Figure 6 The control device and the power supply device are installed in the vehicle body 1. The control device includes an edge computing module 51 and a switch 52. The switch 52 is connected to the edge computing module 51 and the camera 2 respectively. The power supply device is connected to the switch 52. The edge computing module is used to process and detect the images collected by the camera in real time to improve the response speed, so that the staff can handle the failure of the production line in time, improve the stability and production efficiency of the production line, and reduce product losses and safety hazards. The mobile production line monitoring trolley proposed by the utility model is easy to move between production lines, has a compact structure, and can be flexibly placed at any position of the production line.

[0029] In a specific embodiment, reference Figure 1 and Figure 5A mounting block 44 is provided at the other end of the rotating bracket 42, and an arc-shaped hole 441 is provided on the mounting block 44. The arc-shaped hole 441 is used to guide the shooting device 2 to rotate along the arc-shaped hole 441 to shoot the production line conditions from different angles. It has strong adaptability, and the mobile production line monitoring trolley can have different monitoring angles at the same monitoring position, which can increase the monitoring range and obtain more monitoring data. The arc-shaped hole 441 and the shooting device 2 are fixed in position by a fixing member 46.

[0030] In a specific embodiment, it also includes an alarm device 7 and a display device 8. The alarm device 7 is installed on the triangular fixed block 43 and is connected to the switch 52. If a fault is detected on the production line, the alarm device 7 sends an alarm message to remind the production line staff to deal with it in time; the display device 8 is installed on the top of the vehicle body 1 and is connected to the edge computing module 51 and the power supply module to receive the production line image data obtained by the shooting device 2 and the results of the data processing by the edge computing module 51, and display them.

[0031] In a specific embodiment, the power supply device includes a voltage stabilizing module 61, a battery pack 62, a power plug 63 and a conversion switch 64. The power plug 63 is used to connect to an external power supply. The input end of the voltage stabilizing module 61 is connected to the battery pack 62 or the power supply through the conversion switch 64. When the production line monitoring trolley can use the battery pack 62 to power the control device and the display device 8, it can get rid of the constraints of fixed lines, adapt to complex and changeable production environments, and improve the flexibility and availability of the production line monitoring trolley; the output end of the voltage stabilizing module 61 is connected to the switch 52 and the display device 8, and the voltage stabilizing module 61 is used to provide a stable voltage for the switch 52 and the display device 8; a power display 9 is also provided on the vehicle body 1, and the power display 9 is connected to the battery pack 62 for displaying the remaining power of the battery pack 62, so as to facilitate timely charging of the battery pack 62 or switching of the power supply to ensure monitoring continuity.

[0032] This mobile production line monitoring vehicle is further described with a specific usage process:

[0033] Use the universal wheel 12 to push or use the groove 11 to lift the production line monitoring trolley to move it to the side of the production line. When moving, the rotating bracket 42 rotates downward to the first position, and the rotating bracket 42 is arranged parallel to the first telescopic bracket 41; when monitoring, the rotating bracket 42 rotates upward to the second position, so that the rotating bracket 42 and the first telescopic bracket 41 are perpendicular to each other, and the height of the first telescopic bracket 41 is adjusted according to the height of the production line, so as to drive the rotating bracket 42 and the shooting device 2 to move to a suitable height above the production line; then the second telescopic bracket 45 is telescoped and adjusted to a suitable length, and the fixing member 46 fixes the second telescopic bracket 45 on the rotating bracket 42 to further fix and support the first telescopic bracket 41 and the rotating bracket 42; on the shooting device 2 On the two adjacent sides, the lasers emitted by the straight-line laser 31 intersect each other perpendicularly, and the intersection is located on the extension line of the center line of the shooting device 2, so as to determine that the picture data of the production line taken by the shooting device 2 comes from the exact position of the production line; turn the conversion switch 64, when the power plug 63 is selected, an external power supply is required to power the production line monitoring trolley control device and the display device 8, and when the battery pack 62 is selected, the control device and the display device 8 are powered, which can get rid of the constraints of fixed lines, adapt to complex and changeable production environments, improve the flexibility and availability of the production line monitoring trolley, and can also pay attention to the power of the battery pack 62 through the power display 9 to ensure the working stability of the production line monitoring trolley and to continuously and stably monitor the production line.

[0034] The above embodiments are only used to further illustrate the technical solution of the utility model, but the utility model is not limited to the embodiments. Any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the utility model fall within the protection scope of the technical solution of the utility model.

Claims

1. A mobile production line monitoring vehicle, characterized in that: It includes a vehicle body, a shooting device, a positioning device, a mounting bracket, a control device and a power supply device, wherein the mounting bracket is mounted on the vehicle body, and the shooting device is mounted on the mounting bracket; the positioning device includes two straight-line lasers, which are respectively mounted on two adjacent side surfaces of the shooting device, and the lasers emitted by the two straight-line lasers are perpendicular to each other, and the intersection is located on the extension line of the center line of the shooting device; the control device and the power supply device are mounted in the vehicle body, and the control device includes an edge computing module and a switch, which are respectively connected to the edge computing module and the shooting device, and the power supply device is connected to the switch.

2. The mobile production line monitoring vehicle according to claim 1 is characterized in that: The mounting bracket includes a first telescopic bracket, a rotating bracket and a triangular fixed block. The first telescopic bracket is mounted on the vehicle body. The triangular fixed block is fixedly mounted on one end of the first telescopic bracket and is rotatably connected to one end of the rotating bracket. The rotating bracket can rotate up and down. A shooting device is installed on the other end of the rotating bracket. The first telescopic bracket is extended and retracted to drive the rotating bracket, the shooting device and the positioning device to move up and down.

3. The mobile production line monitoring vehicle according to claim 2 is characterized in that: A mounting block is provided at the other end of the rotating bracket. An arc-shaped hole is provided on the mounting block. The arc-shaped hole is used to guide the camera to rotate along the arc-shaped hole. The arc-shaped hole and the camera are fixed in position by a fixing member.

4. The mobile production line monitoring vehicle according to claim 2 is characterized in that: The mounting bracket further comprises a second telescopic bracket, one end of which is rotatably mounted on the first telescopic bracket, and the other end of which is mounted on the rotating bracket via a fixing member.

5. The mobile production line monitoring vehicle according to claim 2 is characterized in that: It also includes an alarm device, which is installed on the triangular fixing block and connected to the switch.

6. The mobile production line monitoring vehicle according to claim 2 is characterized in that: The first telescopic bracket is disposed through the vehicle body and fixed on the inner bottom surface of the vehicle body.

7. The mobile production line monitoring vehicle according to claim 1 is characterized in that: It also includes a display device, which is installed on the top of the vehicle body and connected to the edge computing module and the power supply module.

8. The mobile production line monitoring vehicle according to claim 7 is characterized in that: The power supply device includes a voltage stabilizing module, a battery pack, a power plug and a conversion switch. The power plug is used to connect to an external power supply. The input end of the voltage stabilizing module is connected to the battery pack or the power supply through the conversion switch. The output end of the voltage stabilizing module is connected to the switch and the display device. The voltage stabilizing module is used to provide a stable voltage for the switch and the display device.

9. The mobile production line monitoring vehicle according to claim 8, characterized in that: The vehicle body is also provided with a power indicator, which is connected to the battery pack and is used to display the remaining power of the battery pack.

10. The mobile production line monitoring vehicle according to claim 1, characterized in that: The vehicle body is also provided with a groove and a universal wheel. The universal wheel is installed at the bottom of the vehicle body, and the groove is arranged on two opposite sides of the vehicle body.

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