A lamp bead patch equipment for LED lamp bead production
By designing an LED lamp bead patch device with hydraulic rod and transmission chain, the problem of stagnation of patch operation during the extrusion of glued light belt is solved, and efficient production of patch and extrusion is achieved.
Patent Information
- Application Number
- CN202421565902.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-07-04
AI Technical Summary
In the production process of LED lamp beads, in order to ensure that the glue is evenly and closely attached to the surface of the lamp strip, the glue-coated lamp strip needs to be squeezed. This process takes a certain amount of time, resulting in the patch operation being stagnant and reducing production efficiency.
A lamp bead patch device for LED lamp bead production is designed, and a hydraulic rod is used to drive the slide plate to move, so that the first patch plate and the second patch plate are fixed, and the transmission chain and gear mechanism are used to drive the pressing roller to extrude the finished product completed by the patch, so as to achieve simultaneous patch and extrusion operations to improve efficiency.
Through the design of this equipment, the extrusion and curing of glue can be completed without stagnating the patch operation, which significantly improves the efficiency of LED lamp bead production.
Smart Images

Figure CN222703113U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of LED lamp bead production, and in particular to a lamp bead patch device for LED lamp bead production. Background Art
[0002] LED lamp beads, that is, light-emitting diodes, are a kind of semiconductor components, chips with luminous effects, and are one of the most popular light sources in the field of modern lighting. They are widely used in various indoor and outdoor lighting, display screens and other fields. LED lamp beads occupy an important position in the field of modern lighting with their advantages such as high efficiency, energy saving, long life and environmental protection. With the advancement of technology and the expansion of application fields, their development prospects are very broad. In the production process of LED lamp beads, LED lamp beads need to be mounted.
[0003] As disclosed in the Chinese patent: a LED lamp bead patch device, application number: CN202321360544.X, and a plurality of LED light strips are placed in parallel on the upper part of the base, two sets of support frames are arranged in parallel near the side walls of the upper part of the base, and a clamping structure is symmetrically arranged near the other two side walls of the upper part of the base, and the clamping structure includes a slide, a pressure block, a slot hole and a limit block, the slot hole is through-opened on the base, the slide is symmetrically opened in the short side direction of the slot hole, and a limit block is slidably arranged on the inner side of the slide, and a pressure block is connected between the two limit blocks. The utility model adopts the method of placing multiple light strips that have just been coated with glue and bonded with lamp beads on the base at the same time, and through a pressure roller that can move along the long side direction of the base, the glue is conducive to the penetration of glue and the formation of an ideal glue line through extrusion, and sufficient pressing time can ensure that after the pressure is released, the glue has sufficient strength to resist the stress influence of the substrate itself.
[0004] However, in the above technical solution, in order to ensure that the glue can be evenly and tightly attached to the surface of the light strip, so as to achieve the expected fixing effect, the light strip coated with glue needs to be squeezed. However, this squeezing process is not completed in one go, and it takes a certain amount of time to complete. During this period, the patch operation will be stagnant. Only after the squeezing is completed, can the patch operation continue, which reduces efficiency. Utility Model Content
[0005] The main purpose of the utility model is to provide a lamp bead patch device for LED lamp bead production, which can effectively solve the problem in the background technology that in order to ensure that the glue can be evenly and tightly attached to the surface of the lamp strip, so as to achieve the expected fixing effect, the lamp strip coated with glue needs to be squeezed. However, this squeezing process is not completed in one go, and it takes a certain amount of time to complete. During this period, the patch operation will be in a stagnant state. Only after the squeezing is completed, the patch operation can be continued, which reduces the efficiency.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0007] A lamp bead patch equipment for producing LED lamp beads includes a base, a first slide groove is arranged on the base, two second slide grooves are arranged on one side above the first slide groove, a slide plate is arranged in the first slide groove, a hydraulic rod is fixedly arranged on one side of the slide plate, a first patch plate and a second patch plate are slidably arranged on one side above the slide plate, a pressing mechanism is arranged on the side where the two second slide grooves are away from each other, first tooth grooves are arranged on both sides of the slide plate, a patch groove is arranged between the two second slide grooves, and a pressing roller is arranged on the pressing mechanism.
[0008] Preferably, the first slide groove, the sticking groove and the second slide groove are interconnected.
[0009] Preferably, the pressing mechanism includes a mechanism base, a second tooth groove is arranged on the mechanism base, a first gear is meshed with one side of the second tooth groove, a first rotating column is arranged on the first gear, a first sprocket is arranged on the first rotating column, and a transmission chain is arranged on the first sprocket.
[0010] Preferably, the pressing mechanism is provided with a second rotating column rotatably arranged in the base, and a second sprocket and a second gear are arranged on the second rotating column.
[0011] Preferably, the mechanism base is slidably connected to the base, and the first sprocket is connected to the second sprocket via a transmission chain.
[0012] Preferably, one end of the second gear is located in the first slide groove, and the pressing roller is rotatably connected to the mechanism base.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] (1) The utility model first places the material on the first pasting plate in the pasting slot, and then performs pasting. After the pasting is completed, the slide plate is moved to the pressing mechanism by the hydraulic rod, so that the outer wall of the first pasting plate is pressed against the inner wall of the second chute, so that the first pasting plate will not move. The first pasting plate is then used to limit the position of the second pasting plate so that the second pasting plate will not move. Then, the second pasting plate can be used to immediately perform the next pasting operation, and the first tooth groove and the second gear are meshed with each other. Then, the hydraulic rod continues to drive the slide plate to move. The slide plate rotates the second gear through the first tooth groove, so that the pressing roller moves, and the finished product on the first pasting plate is pressed. The pasting operation will not be delayed during the pressing, thereby improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the cross-sectional structure of a lamp bead patch device for producing LED lamp beads according to the utility model;
[0016] Figure 2 This is a schematic diagram of the cross-sectional top view of a lamp bead patch device for producing LED lamp beads according to the utility model;
[0017] Figure 3 This is a schematic diagram of the cross-sectional three-dimensional structure of a lamp bead patch device for producing LED lamp beads according to the utility model;
[0018] Figure 4 The utility model is a structural schematic diagram of a pressing mechanism in a lamp bead patch device for producing LED lamp beads.
[0019] In the figure: 1. base; 2. first slide groove; 3. second slide groove; 4. slide plate; 5. hydraulic rod; 6. first sticking plate; 7. second sticking plate; 8. pressing mechanism; 801. mechanism base; 802. second tooth groove; 803. first gear; 804. first rotating column; 805. first sprocket; 806. transmission chain; 807. second rotating column; 808. second sprocket; 809. second gear; 9. first tooth groove; 10. sticking groove; 11. pressing roller. DETAILED DESCRIPTION
[0020] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] like Figures 1 to 3 As shown, a lamp bead patch equipment for LED lamp bead production includes a base 1, a first slide groove 2 is arranged on the base 1, two second slide grooves 3 are arranged on the upper side of the first slide groove 2, a slide plate 4 is arranged in the first slide groove 2, a hydraulic rod 5 is fixedly arranged on one side of the slide plate 4, a first pasting plate 6 and a second pasting plate 7 are slidably arranged on the upper side of the slide plate 4, a pressing mechanism 8 is arranged on the side where the two second slide grooves 3 are away from each other, first tooth grooves 9 are arranged on both sides of the slide plate 4, a pasting groove 10 is arranged between the two second slide grooves 3, and a pressing roller 11 is arranged on the pressing mechanism 8.
[0022] like Figure 4 As shown, in another embodiment of the utility model, the pressing mechanism 8 includes a mechanism base 801, a second tooth groove 802 is provided on the mechanism base 801, a first gear 803 is meshed with one side of the second tooth groove 802, a first rotating column 804 is provided on the first gear 803, a first sprocket 805 is provided on the first rotating column 804, and a transmission chain 806 is provided on the first sprocket 805;
[0023] The laminating mechanism 8 is rotatably provided with a second rotating column 807 in the base 1, and the second rotating column 807 is provided with a second sprocket 808 and a second gear 809. When the laminating roller 11 needs to be moved, the second gear 809 is rotated through the first tooth groove 9, and the second gear 809 drives the second sprocket 808 to rotate through the second rotating column 807. The second sprocket 808 drives the first sprocket 805 to rotate through the transmission chain 806. The first sprocket 805 drives the first gear 803 to rotate through the first rotating column 804. The first gear 803 moves the mechanism base 801 to one side through the second tooth groove 802, and then drives the laminating roller 11 to move through the mechanism base 801 to extrude the finished product of the patch.
[0024] The working principle of this LED lamp bead patch equipment for production:
[0025] When in use, first place the material on the first pasting plate 6 in the pasting groove 10, and then perform pasting. After the pasting is completed, the slide plate 4 is moved toward the pressing mechanism 8 by the hydraulic rod 5, and the slide plate 4 drives the first pasting plate 6 and the second pasting plate 7 to move by friction, so that the first pasting plate 6 leaves the pasting groove 10, and the second pasting plate 7 enters the pasting groove 10. At this time, the outer wall of the first pasting plate 6 has been in contact with the inner wall of the second slide groove 3, so the first pasting plate 6 will not move, and the first pasting plate 6 is used to limit the position of the second pasting plate 7 so that the second pasting plate 7 will not move. Then, the second pasting plate 7 can be used to immediately perform the next pasting operation, and the first tooth groove 9 is meshed with the second gear 809, and then the hydraulic rod 5 continues to drive the slide plate 4 to move, and the slide plate 4 causes the second gear 809 to move through the first tooth groove 9. The gear 809 rotates, and the second gear 809 drives the second sprocket 808 to rotate through the second rotating column 807. The second sprocket 808 drives the first sprocket 805 to rotate through the transmission chain 806. The first sprocket 805 drives the first gear 803 to rotate through the first rotating column 804. The first gear 803 moves the mechanism base 801 to one side through the second tooth groove 802, and then drives the pressing roller 11 to move through the mechanism base 801 to extrude the finished product of the patch on the first patch plate 6. Subsequently, when the patch on the second patch plate 7 is completed, the second patch plate 7 leaves the patch slot 10, and the first patch plate 6 enters the patch slot 10. Repeat the above steps to repeat the patch and extrusion work. The patch operation will not be delayed during extrusion, thereby improving efficiency.
[0026] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is impossible to list all the implementation methods here. All obvious changes or modifications derived from the technical solution of the present invention are still within the scope of protection of the present invention.
Claims
1. A lamp bead patch device for producing LED lamp beads, comprising a base (1), characterized in that: The base (1) is provided with a first slide groove (2), two second slide grooves (3) are provided on one side above the first slide groove (2), a slide plate (4) is provided in the first slide groove (2), a hydraulic rod (5) is fixedly provided on one side of the slide plate (4), a first contact plate (6) and a second contact plate (7) are slidably provided on one side above the slide plate (4), a pressing mechanism (8) is provided on the side where the two second slide grooves (3) are away from each other, first tooth grooves (9) are provided on both sides of the slide plate (4), a contact groove (10) is provided between the two second slide grooves (3), and a pressing roller (11) is provided on the pressing mechanism (8).
2. The LED lamp bead patch equipment for producing LED lamp beads according to claim 1, characterized in that: The first slide groove (2), the sticking groove (10) and the second slide groove (3) are interconnected.
3. The LED lamp bead patch equipment for producing LED lamp beads according to claim 2, characterized in that: The pressing mechanism (8) comprises a mechanism base (801), a second tooth groove (802) is arranged on the mechanism base (801), a first gear (803) is meshedly arranged on one side of the second tooth groove (802), a first rotating column (804) is arranged on the first gear (803), a first sprocket (805) is arranged on the first rotating column (804), and a transmission chain (806) is arranged on the first sprocket (805).
4. The LED lamp bead patch equipment for producing LED lamp beads according to claim 3, characterized in that: The pressing mechanism (8) is provided with a second rotating column (807) rotatably arranged in the base (1), and a second sprocket (808) and a second gear (809) are arranged on the second rotating column (807).
5. The LED lamp bead patch equipment for producing LED lamp beads according to claim 4, characterized in that: The mechanism base (801) is slidably connected to the base (1), and the first sprocket (805) and the second sprocket (808) are connected via a transmission chain (806).
6. The LED lamp bead patch equipment for producing LED lamp beads according to claim 5, characterized in that: One end of the second gear (809) is located in the first slide groove (2), and the pressing roller (11) is rotatably connected to the mechanism base (801).
Citation Information
Patent Citations
LED lamp bead surface mounting equipment
CN219623927U