A two-dimensional furnace tamping robot for submerged arc furnace

By designing a two-dimensional tamping furnace robot in the mine hot furnace and using the combined structure of water envelope and cooling pipe, the problem of the tamping furnace tool affecting the sealing and short service life in high temperature environments is solved, achieving better sealing and extended service life.

CN222703850UActive Publication Date: 2025-04-01SHANXI SANYUAN CARBON CO LTD
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Patent Information

Application Number
CN202420735198.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2025-04-01
Estimated Expiration
2034-04-10

AI Technical Summary

Technical Problem

Existing furnace tamping tools affect the sealing of the ore furnace under high temperature environments, and have a short service life and are prone to damage due to high temperatures.

Method used

A two-dimensional tamping furnace robot for mineral heat furnace is designed, and a combined structure of tamping furnace arm, water envelope and sealing cover is used to seal and cool the tamping furnace arm through water envelope and cooling pipe.

Benefits of technology

Effectively isolate the inside and outside of the ore furnace, prevent high temperature damage, extend the service life of the furnace arm, and accelerate the cooling efficiency through the cooling pipe.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222703850U_ABST
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Abstract

The utility model proposes a two-dimensional furnace tamping manipulator for an ore-heating furnace. A sealing cover is provided above the furnace tower of the ore-heating furnace, including a tamping arm, a tamping claw, a water seal sleeve and a driving member. The tamping claw is fixed to the bottom end of the tamping arm and is located in the ore-heating furnace. The tamping arm passes through the sealing cover and extends out of the ore-heating furnace. The water seal sleeve is fixed to the sealing cover and connected to the tamping arm. The top of the tamping arm is fixed to the driving member, and the driving member is fixed to the support frame. In the two-dimensional furnace tamping manipulator for an ore-heating furnace of the utility model, the tamping arm isolates the inside and outside of the ore-heating furnace through the water seal sleeve, and the water seal sleeve has a cooling effect on the tamping arm, thereby extending the service life of the tamping arm.
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Description

Technical Field

[0001] The utility model relates to the field of submerged arc furnace equipment, in particular to a two-dimensional tamping manipulator for a submerged arc furnace. Background Art

[0002] The tamping is a process in the smelting process of the ore-fired furnace, a major part of the production process of the ore-fired furnace, and a necessary condition for the recovery of the furnace condition. The tamping tool used for tamping is used to make the charge in the furnace uniform, expand the reaction zone, eliminate suspended materials, crush the slag, and reduce crusting and flame spraying on the charge surface. At present, the tamping car is a commonly used tamping tool. The tamping car has a tamping arm, and a tamping rod is installed at the end of the tamping arm. The tamping arm is extended into the ore-fired furnace, and the charge is distributed by stirring the tamping rod located in the furnace.

[0003] The working temperature in the submerged arc furnace is usually as high as more than 1,000 degrees. The tamping arm drives the tamping rod to stir, and the tamping rod will shake, which will inevitably affect the sealing of the submerged arc furnace, causing gaps between the inside and outside of the submerged arc furnace, affecting the environment inside the submerged arc furnace. In addition, the tamping arm needs to be made of high-temperature resistant material, otherwise it will easily cause damage after multiple tampings, reducing its service life. Utility Model Content

[0004] In order to solve the problems in the prior art that the tamping tool affects the sealing of the submerged arc furnace and the service life is affected by high temperature, the utility model proposes a two-dimensional tamping manipulator for the submerged arc furnace.

[0005] The technical solution of the utility model is achieved in this way:

[0006] A two-dimensional furnace tamping robot for an ore-heating furnace. A sealing cover is provided above the furnace tower of the ore-heating furnace, comprising a tamping arm, a tamping claw, a water seal sleeve and a driving member. The tamping claw is fixed to the bottom end of the tamping arm and is located in the ore-heating furnace. The tamping arm passes through the sealing cover and extends out of the ore-heating furnace. The water seal sleeve is fixed to the sealing cover and connected to the tamping arm. The top end of the tamping arm is fixed to the driving member, and the driving member is fixed to a supporting frame.

[0007] Preferably, a long cavity is provided inside the tamping arm, which extends from the top of the tamping arm to the tamping arm inside the tamping furnace and has a preset distance from the bottom of the tamping arm. A cooling pipe is provided in the long cavity, and a water inlet and a water outlet are provided at the top of the cooling pipe.

[0008] Preferably, the water seal sleeve includes a relatively inverted cylindrical sleeve and annular sleeve, the outer wall of the annular sleeve is higher than the inner wall, the cylindrical sleeve is located inside the annular sleeve, the bottom end of the annular sleeve is fixed to the top of the sealing cover, the cylindrical sleeve is fixed on the ramming arm outside the electric arc furnace, and static pressure water is arranged inside the annular sleeve.

[0009] Preferably, an extension section is provided at the outer top end of the annular sleeve, and a female thread is provided on the inner side of the extension section; and a male thread is provided at the upper part of the tamping arm for threaded connection with the female thread.

[0010] Preferably, a heat insulating layer is provided on the inner side of the sealing cover passing through the tamping furnace arm.

[0011] The beneficial effects of the utility model are as follows: the two-dimensional tamping furnace manipulator for an electric arc furnace of the utility model is combined with a tamping furnace arm, a water seal sleeve and a sealing cover, and the tamping furnace arm and the tamping furnace claw are driven to move up and down by a driving member, and the tamping furnace arm is connected to the water seal sleeve. When the tamping furnace arm shakes, the water seal sleeve shakes with the tamping furnace arm, and the tamping furnace arm isolates the inside and outside of the electric arc furnace through the water seal sleeve, and the water seal sleeve cools the tamping furnace arm, thereby extending the service life of the tamping furnace arm.

[0012] In addition, cooling water is passed through the cooling pipe in the tamping arm to cool the tamping rod directly from the inside. Combined with the water seal sleeve, the inside and outside of the tamping rod are cooled simultaneously, which speeds up the cooling efficiency and further extends the service life of the tamping arm. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0014] Figure 1 It is a schematic diagram of the planar structure of a two-dimensional furnace tamping manipulator for a submerged arc furnace of the utility model;

[0015] Figure 2 for Figure 1 The structural schematic diagram of A shown;

[0016] Figure 3 for Figure 1 Schematic diagram of the planar structure of the ramming claw shown.

[0017] In the figure:

[0018] 1. Sealing cover; 2. Ramming arm; 3. Ramming claw; 4. Water seal sleeve; 5. Driving part; 6. Cooling pipe; 7. Thermal insulation layer; 21. Long cavity; 22. Male thread; 41. Cylindrical sleeve; 42. Circular sleeve; 43. Female thread. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Example: Figure 1 and Figure 3 The two-dimensional tamping robot for an electric arc furnace shown in the figure has a sealing cover 1 above the furnace tower of the electric arc furnace, including: a tamping arm 2, a tamping claw 3, a water seal sleeve 4 and a driving member 5. The tamping claw 3 is fixed to the bottom end of the tamping arm 2 and is located in the electric arc furnace. The tamping arm 2 extends out of the electric arc furnace through the sealing cover 1. The water seal sleeve 4 is fixed on the sealing cover 1 and connected to the tamping arm 2. The top end of the tamping arm 2 is fixed on the driving member 5, and the driving member 5 is fixed on the supporting frame.

[0021] The utility model discloses a two-dimensional furnace tamping manipulator for an ore-heating furnace, which is used on a closed ore-heating furnace. The furnace tamping arm is driven by a driving member to stir in the ore-heating furnace. When the furnace tamping arm moves up and down, the inside and outside of the ore-heating furnace are isolated by a water seal sleeve, and the water seal sleeve can play a role in cooling, thereby extending the service life.

[0022] like Figure 1 and Figure 2 As shown, the interior of the furnace tamping arm 2 is provided with a long cavity 21, which extends from the top of the furnace tamping arm to the furnace tamping arm in the ore-fired furnace, and has a preset distance from the bottom of the furnace tamping arm. A cooling pipe 6 is provided in the long cavity 21, and a water inlet and a water outlet are provided at the top of the cooling pipe 6. The water inlet is used to flow in cooling water, and the water outlet is used to return water, which can directly cool the furnace tamping rod and be used in combination with the water seal sleeve to cool the inside and outside of the furnace tamping rod at the same time, thereby accelerating the cooling efficiency and further greatly improving the service life of the furnace tamping rod. The long cavity of the furnace tamping rod does not reach its bottom end, and the part of the furnace tamping rod without the long cavity is a solid rod body, which ensures the strength of the furnace tamping rod. The preset distance between the long cavity and the bottom of the furnace tamping arm can be adjusted according to the size of the furnace body.

[0023] like Figure 1 and Figure 2As shown, the water seal sleeve 4 includes a relatively inverted cylindrical sleeve 41 and an annular sleeve 42, the outer wall of the annular sleeve 42 is higher than the inner wall, the cylindrical sleeve 41 is located inside the annular sleeve 42, the bottom end of the annular sleeve 41 is fixed to the top of the sealing cover 1, the cylindrical sleeve 41 is fixed on the tamping arm 2 outside the submerged arc furnace, and static pressure water is arranged inside the annular sleeve 42 to isolate the inside and outside of the submerged arc furnace. In the water seal sleeve of the utility model, the cylindrical sleeve moves with the tamping rod, and there is static pressure water between the cylindrical sleeve and the annular sleeve to form a water seal, which completely isolates the inside and outside of the submerged arc furnace. Even if the tamping rod swings back and forth, the cylindrical sleeve swings with the tamping rod, which does not affect the sealing of the water seal sleeve, thereby solving the problem of the tamping rod swinging in a high temperature environment in the prior art causing the sealing between the tamping rod and the submerged arc furnace to be poor.

[0024] like Figure 2 As shown, the outer top end of the circular sleeve 42 is provided with an extension section, and the inner side of the extension section is provided with a female thread 43; the upper part of the furnace tamping arm 2 is provided with a male thread 22 for threaded connection with the female thread 43, so that the furnace tamping arm can be spirally inserted vertically into the ore-fired furnace for tamping operation, and at the same time, the furnace tamping arm and the circular sleeve are closely matched.

[0025] like Figure 1 As shown, a heat insulating layer 7 is provided on the inner side of the sealing cover passing through the ramming arm to strengthen the heat preservation in the submerged arc furnace.

[0026] When in use, the tamping furnace claw is fixed at the bottom end of the tamping furnace arm and is located in the mineral arc furnace, the cooling pipe is arranged in the long cavity of the tamping furnace arm, cooling water is arranged in the cooling pipe, the tamping furnace arm is connected to the cylindrical sleeve of the water seal sleeve, the male thread of the tamping furnace arm is threadedly connected with the female thread of the circular ring sleeve extension section of the water seal sleeve, the bottom end of the water seal sleeve is connected with the sealing cover, static pressure water is arranged in the water seal sleeve, the top end of the tamping furnace arm is connected with the driving member, the driving member is fixed on the supporting frame, the driving member drives the tamping furnace arm to spirally rise or descend along the male thread thereon and the female thread of the circular ring sleeve extension section of the water seal sleeve, the tamping furnace arm drives the tamping furnace claw to spirally rise or descend in the mineral arc furnace, so as to realize the spiral vertical insertion for tamping furnace operation.

[0027] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A two-dimensional furnace tamping manipulator for a submerged arc furnace, wherein a sealing cover is provided above the furnace tower of the submerged arc furnace, characterized in that: include: A furnace tamping arm, a furnace tamping claw, a water seal sleeve and a driving member. The furnace tamping claw is fixed at the bottom end of the furnace tamping arm and is located in the submerged arc furnace. The furnace tamping arm passes through a sealing cover and extends out of the submerged arc furnace. The water seal sleeve is fixed on the sealing cover and connected to the furnace tamping arm. The top end of the furnace tamping arm is fixed on the driving member, and the driving member is fixed on a supporting frame.

2. The two-dimensional ramming manipulator for a submerged arc furnace according to claim 1, characterized in that: A long cavity is arranged inside the tamping arm, which extends from the top of the tamping arm to the tamping arm inside the blast furnace and has a preset distance from the bottom of the tamping arm. A cooling pipe is arranged in the long cavity, and a water inlet and a water outlet are arranged at the top of the cooling pipe.

3. The two-dimensional ramming manipulator for a submerged arc furnace according to claim 1, characterized in that: The water seal sleeve comprises a relatively inverted cylindrical sleeve and an annular sleeve, the outer wall of the annular sleeve is higher than the inner wall, the cylindrical sleeve is located inside the annular sleeve, the bottom end of the annular sleeve is fixed to the top end of the sealing cover, the cylindrical sleeve is fixed on the ramming arm outside the ore-fired furnace, and static pressure water is arranged inside the annular sleeve.

4. The two-dimensional ramming manipulator for a submerged arc furnace according to claim 3, characterized in that: The outer top end of the circular ring sleeve is provided with an extension section, and the inner side of the extension section is provided with a female thread; the upper part of the tamping arm is provided with a male thread for threaded connection with the female thread.

5. The two-dimensional ramming manipulator for a submerged arc furnace according to claim 3, characterized in that: The inner side of the sealing cover passing through the tamping furnace arm is provided with a heat insulation layer.