An electrical component testing device in electrical production
By designing clamping mechanisms that are suitable for different sizes, inspection mechanisms that realize automated inspection, and guidance mechanisms that ensure stable delivery of electrical devices, the existing equipment is solved that the problem that electrical devices are not suitable for different sizes and requires visual inspection, improve the accuracy and efficiency of inspection, and reduce the level of labor.
Patent Information
- Application Number
- CN202420367297.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-02-28
AI Technical Summary
Existing electrical device detection equipment is not suitable for electrical devices of different sizes, and staff are required to visually observe the pictures in the camera equipment to detect the flatness of the electrical device, which increases the degree of labor and detection difficulty.
An electrical device detection device including a clamping mechanism, a detection mechanism and a guide mechanism is designed. The clamping mechanism is adjusted by an electric telescopic rod and an electric push rod, which can adapt to electrical devices of different sizes. The detection mechanism drives the screw and slider to move through the second motor, combines the lifting push rod and the measuring wheel to detect the planeness of the electrical device surface, and visually display the results through the display screen. The guide mechanism uses horizontal push rods and guide plates to ensure that the electrical components operate in the center during the conveying process.
The equipment can adapt to electrical devices of different sizes, improves the accuracy and efficiency of inspection, reduces the work level of staff, increases the detection efficiency, and ensures the stability of electrical devices during the transportation process.
Smart Images

Figure CN222704000U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrical production equipment, in particular to electrical component detection equipment in electrical production. Background Art
[0002] Electrical components are basic components of various machine tool control circuits, electric traction, and automatic control systems. During the electrical production process, workers are required to detect the flatness of the surface of electrical components to improve production efficiency and quality. For example, the patent with patent announcement number CN 213301993 U records an electrical detection device for electrical component production, which is provided with an electric push rod and a mounting angle. The second motor drives the electrical component between the two sets of clamping plates to rotate, so that the orientation of the electrical component can be adjusted in multiple directions at will, so that all parts of the surface of the electrical component can be detected in detail. However, the device is not suitable for electrical components of different sizes, and the device requires workers to visually observe the picture in the camera device to detect the flatness of the electrical component, which increases the labor intensity of the workers and has poor practicality.
[0003] Based on this, an electrical component detection device in electrical production is now provided, which can eliminate the disadvantages of existing equipment. Utility Model Content
[0004] The utility model aims to provide an electrical component detection device in electrical production to solve the problem that the existing equipment is not suitable for electrical components of different sizes and requires workers to visually observe the picture in the camera equipment to detect the flatness of the electrical components.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] An electrical component detection device used in electrical production comprises a base, a conveyor belt for conveying electrical components is arranged at the upper end of the base, and also comprises a clamping mechanism, a detection mechanism and a guiding mechanism. The clamping mechanism is arranged at the upper end of the base and is used to fix and rotate the electrical components. The detection mechanism is arranged above the clamping mechanism and is used to detect the flatness of the electrical components. The guiding mechanism is arranged on both sides of the conveyor belt so that the electrical components are located in the middle of the upper end of the conveyor belt.
[0007] Preferably, the clamping mechanism includes a symmetrically arranged electric push rod, the output end of the electric push rod is fixedly connected to a mounting seat, a first motor is fixedly arranged on the upper end of the mounting seat, the output end of the first motor is fixedly connected to an electric telescopic rod, and the telescopic end of the electric telescopic rod is connected to a clamping plate.
[0008] Preferably, the detection mechanism includes support columns arranged on both sides of the clamping mechanism, and the two support columns are connected by a horizontal plate. A groove is provided on the lower surface of the horizontal plate, and a screw is rotatably connected inside the groove. One end of the screw extends to the outside of the horizontal plate and is connected to a second motor. A slider is threadedly connected to the outside of the screw, and a measuring component is provided at the lower end of the slider.
[0009] Preferably, the guide mechanism comprises a plurality of symmetrically arranged fixed columns, and horizontal push rods are fixedly mounted on opposite sides of the fixed columns, and the telescopic ends of the horizontal push rods are fixedly connected to guide plates.
[0010] Preferably, the measuring assembly comprises a lifting push rod, a pressure sensor is provided at the output end of the lifting push rod, and a measuring wheel is provided at the lower end of the pressure sensor.
[0011] Preferably, a support seat is symmetrically arranged at the lower end of the base.
[0012] Preferably, a display screen electrically connected to the pressure sensor is provided on one side of the horizontal plate.
[0013] Preferably, a plurality of arc grooves are provided on one side opposite to the guide plate, and a pressure roller is rotatably connected inside the arc groove.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0015] 1. The utility model is provided with a clamping mechanism, which can be adjusted according to the size specifications of the electrical component through the electric telescopic rod and the electric push rod, so as to facilitate the clamping operation of the electrical component. The first motor can drive the electrical component between the clamping plates to rotate, so that the flatness of multiple surfaces of the electrical component can be detected, thereby improving the accuracy of the detection result;
[0016] 2. The utility model is provided with a detection mechanism, through the second motor, the screw is rotated to drive the slider and the measuring assembly to move, and a lifting push rod is provided so that before measurement, the measuring wheel can contact the surface of the electrical component, and then the second motor drives the measuring wheel to move back and forth, so that the unevenness can be intuitively displayed on the display screen, reducing the labor degree of the user and increasing the detection efficiency;
[0017] 3. The utility model is provided with a guide mechanism, which can realize the conveying and guiding of the electrical components through the cooperation between the horizontal push rod and the guide plate, reduce the possibility of the electrical components being offset during the conveying process, and enable the electrical components to be conveyed centrally between the clamping mechanisms. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of one side of the utility model.
[0019] Figure 2 It is a structural schematic diagram of the other side of the utility model.
[0020] Figure 3 It is a structural schematic diagram of the utility model.
[0021] Figure 4 It is a sectional view of the front view of the utility model.
[0022] Figure 5 It is a structural schematic diagram of the guide mechanism of the utility model.
[0023] Figure 6 It is a schematic diagram of the structure of the utility model during detection.
[0024] Figure 7 For the utility model Figure 3 Enlarged view of point A in the middle.
[0025] Notes on the accompanying drawings: 101, base; 102, electrical components; 103, conveyor belt; 104, support seat; 200, clamping mechanism; 201, electric push rod; 202, first motor; 203, electric telescopic rod; 204, clamping plate; 300, detection mechanism; 301, support column; 302, horizontal plate; 303, groove; 304, screw; 305, slider; 306, lifting push rod; 307, measuring wheel; 400, guide mechanism; 401, horizontal push rod; 402, guide plate; 403, pressure roller. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0027] Example 1
[0028] In this embodiment, if Figure 1-Figure 7As shown, an electrical component detection device in electrical production includes a base 101, and a conveyor belt 103 for conveying electrical components 102 is arranged at the upper end of the base 101. The function of the conveyor belt 103 is to perform assembly line detection on the electrical components 102 to increase work efficiency. The device also includes a clamping mechanism 200, a detection mechanism 300 and a guide mechanism 400. The clamping mechanism 200 is arranged at the upper end of the base 101 and is used to fix and rotate the electrical components 102. The detection mechanism 300 is arranged above the clamping mechanism 200. It is used to detect the flatness of the electrical device 102. The guide mechanism 400 is arranged on both sides of the conveyor belt 103 so that the electrical device 102 is in the middle of the upper end of the conveyor belt 103. Before the electrical device detection equipment in electrical production is used, first check whether the equipment can be used normally, and evenly place a number of electrical devices 102 on the upper surface of the conveyor belt 103. According to the size specifications of the electrical device 102, the clamping mechanism 200 and the detection mechanism 300 are adjusted, and then the conveyor belt 103 is started, so that the device enters the ready-to-use state;
[0029] Among them Figure 2-Figure 7 As shown, the clamping mechanism 200 includes a symmetrically arranged electric push rod 201. When the electric push rod 201 is started, the first motor 202, the electric telescopic rod 203 and the clamping plate 204 can all move up and down. The output end of the electric push rod 201 is fixedly connected to a mounting seat, and the upper end of the mounting seat is fixedly provided with a first motor 202. When the first motor 202 is started, the electric telescopic rod 203 is rotated, thereby driving the clamping plate 204 and the electrical device 102 to rotate, so as to perform flatness detection on multiple surfaces of the electrical device 102 to improve the detection efficiency. The output end of the first motor 202 is fixedly connected to the electric telescopic rod 203. When the electric telescopic rod 203 is started, it can be adjusted according to the size of the electrical device 102, so that the clamping plate 204 can fix the electrical device 102. The telescopic end of the electric telescopic rod 203 is connected to the clamping plate 204, and the opposite side of the two clamping plates 204 is provided with an anti-slip pad to increase the friction effect between the clamping plate 204 and the electrical device 102 to avoid slipping.
[0030] Among them Figure 2-Figure 7As shown, the detection mechanism 300 includes support columns 301 arranged on both sides of the clamping mechanism 200, the support columns 301 are fixedly connected to the base 101, and the two support columns 301 are connected through a horizontal plate 302. A groove 303 is opened on the lower surface of the horizontal plate 302, and a screw rod 304 is rotatably connected inside the groove 303. One end of the screw rod 304 extends to the outside of the horizontal plate 302 and is connected to a second motor. The second motor is started to drive the screw rod 304 to rotate, thereby driving the slider 305 to move along the direction of the groove 303. The outer side of the screw rod 304 is threadedly connected to the slider 305, and a measuring component is arranged at the lower end of the slider 305. Through the measuring component, the unevenness of the surface of the electrical device 102 can be converted into data, which is convenient for users to observe intuitively, reduces labor intensity, and is convenient for quickly detecting unqualified products.
[0031] Among them Figure 5 As shown, the guide mechanism 400 includes a plurality of symmetrically arranged fixed columns, and horizontal push rods 401 are fixedly installed on opposite sides of the fixed columns. The distance between the guide plates 402 is adjusted by the horizontal push rods 401 to adapt to electrical devices 102 of different specifications. The telescopic end of the horizontal push rod 401 is fixedly connected with the guide plate 402, and the guide plate 402 plays a role of guiding and preventing the electrical device 102 from deviating.
[0032] Among them Figure 7 As shown, the measuring assembly includes a lifting push rod 306, a pressure sensor is provided at the output end of the lifting push rod 306, and a measuring wheel 307 is provided at the lower end of the pressure sensor. The outer wall of the measuring wheel 307 contacts the surface to be detected of the electrical component 102, and the second motor is started to drive the measuring wheel 307 to move back and forth, so that the flatness detection is more accurate. When detecting the electrical component 102, if the surface of the electrical component 102 is uneven, the measuring wheel 307 is subjected to an upward squeezing force, and then the data is transmitted to the display screen through the pressure sensor, so as to remind the user;
[0033] Among them Figure 1 and Figure 2 As shown, a display screen electrically connected to the pressure sensor is provided on one side of the horizontal plate 302 to facilitate intuitive display of surface unevenness.
[0034] Example 2
[0035] The difference from Example 1 is that Figure 1 As shown, a support base 104 is symmetrically arranged at the lower end of the base 101. The function of the support base 104 is to support the electrical component testing equipment in electrical production, facilitate movement, and increase the structural stability of the equipment;
[0036] Among them Figure 1As shown, a plurality of arc grooves are provided on the opposite side of the guide plate 402, and a pressure roller 403 is rotatably connected inside the arc groove. When the electrical device 102 passes through the guide plate 402 on the conveyor belt 103, the pressure rollers 403 on both sides cooperate with each other to ensure that the electrical device 102 can always be in the middle of the conveyor belt 103, thereby ensuring the normal operation of the clamping mechanism 200 and the detection mechanism 300 and facilitating transportation.
[0037] Before the electrical component detection equipment in electrical production is used, a number of electrical components 102 are evenly placed on the upper surface of the conveyor belt 103, the clamping mechanism 200 and the detection mechanism 300 are adjusted according to the size specifications of the electrical components 102, and then the conveyor belt 103 is started. Under the conveying action of the conveyor belt 103, the guide plate 402 can guide and correct the offset electrical components 102 to avoid offset, and then the pressure roller 403 can guide the electrical components 102 to ensure the normal operation of the equipment.
[0038] The above is only a specific implementation of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art who is familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. An electrical component testing device in electrical production, comprising a base (101), wherein a conveyor belt (103) for conveying electrical components (102) is arranged at the upper end of the base (101), characterized in that: It also includes a clamping mechanism (200), which is arranged at the upper end of the base (101) and is used to fix and rotate the electrical device (102). A detection mechanism (300), the detection mechanism (300) being arranged above the clamping mechanism (200) and used for performing flatness detection on the electrical device (102); A guide mechanism (400) is arranged on both sides of the conveyor belt (103) so that the electrical device (102) is located in the middle of the upper end of the conveyor belt (103).
2. The electrical component detection equipment in electrical production according to claim 1, characterized in that: The clamping mechanism (200) comprises a symmetrically arranged electric push rod (201), the output end of the electric push rod (201) being fixedly connected to a mounting seat, the upper end of the mounting seat being fixedly provided with a first motor (202), the output end of the first motor (202) being fixedly connected to an electric telescopic rod (203), and the telescopic end of the electric telescopic rod (203) being connected to a clamping plate (204).
3. The electrical component detection equipment in electrical production according to claim 1, characterized in that: The detection mechanism (300) comprises support columns (301) arranged on both sides of the clamping mechanism (200), the two support columns (301) are connected via a horizontal plate (302), a groove (303) is provided on the lower surface of the horizontal plate (302), a screw rod (304) is rotatably connected inside the groove (303), one end of the screw rod (304) extends to the outside of the horizontal plate (302) and is connected to a second motor, a slider (305) is threadedly connected to the outside of the screw rod (304), and a measuring assembly is provided at the lower end of the slider (305).
4. The electrical component detection equipment in electrical production according to claim 1, characterized in that: The guide mechanism (400) comprises a plurality of symmetrically arranged fixed columns, and horizontal push rods (401) are fixedly mounted on opposite sides of the fixed columns, and the telescopic ends of the horizontal push rods (401) are fixedly connected to guide plates (402).
5. The electrical component detection equipment in electrical production according to claim 3, characterized in that: The measuring assembly comprises a lifting push rod (306), the output end of the lifting push rod (306) is provided with a pressure sensor, and the lower end of the pressure sensor is provided with a measuring wheel (307).
6. The electrical component detection equipment in electrical production according to claim 3, characterized in that: A support seat (104) is symmetrically arranged at the lower end of the base (101).
7. The electrical component detection equipment in electrical production according to claim 3, characterized in that: A display screen electrically connected to the pressure sensor is provided on one side of the horizontal plate (302).
8. The electrical component detection equipment in electrical production according to claim 4, characterized in that: A plurality of arc-shaped grooves are provided on the opposite side of the guide plate (402), and a pressure roller (403) is rotatably connected inside the arc-shaped groove.
Citation Information
Patent Citations
Electrical detection equipment for electric appliance element production
CN213301993U