A device for detecting compression and resilience performance of filling materials in textiles

By designing a detection device for the compression resilience performance of fillers in textiles, using components such as deformation sensors, hydraulic rods, displacement sensors and timers, the problems of inaccurate detection and labor-intensiveness in the prior art are solved, and the detection effect of high accuracy and low burden is achieved.

CN222704420UActive Publication Date: 2025-04-01TIANFANGBIAO (SHENZHEN) TESTING & CERTIFICATION CO LTD
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Patent Information

Application Number
CN202420980722.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-04-01
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

In the prior art, there are inaccurate and labor-intensive problems in the detection of the compressive resilience performance of fillers in textiles, which leads to a high burden on staff and is prone to detection errors.

Method used

A detection device for the compression resilience performance of fillers in textiles is designed, including a detection box and a detection mechanism. The detection mechanism consists of a deformation sensor, a controller, a hydraulic rod, a displacement sensor, a hole and a timer. The filling is pressed through the hydraulic rod. The deformation sensor and a displacement sensor record the deformation and rebound displacement of the filling. The timer records the rebound time. The controller calculates and displays the rebound rate and rebound speed of the filling.

Benefits of technology

The device can accurately detect the compression and rebound performance of the filler, reduce the burden on staff, improve the accuracy of the detection results, and can be continuously detected for a long time, reducing the occurrence of human errors.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222704420U_ABST
Patent Text Reader

Abstract

The utility model belongs to the field of detection, in particular to a detection device for the compression rebound performance of fillers in textiles. In view of the existing method of detecting the rebound performance of fillers by manual pressing and relying on experience, the detection result is inaccurate, the requirements on staff are high, and the burden on staff is large during detection. After long-term detection, detection errors are prone to occur. The following scheme is proposed, which includes a detection box, the front side of the detection box is rotatably connected with a box door, one side of the box door is fixed to the detection box by a buckle, and the front side of the box door is fixedly connected with a door handle for opening the box door, so as to facilitate the detection of various data of the filler and improve the accuracy of the detection result. After the filler is placed, the compression rebound performance of the filler can be automatically detected, which reduces the burden on staff. The filler can also be detected for a long time to ensure the accuracy of the detection result.
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Description

Technical Field

[0001] The utility model relates to the technical field of detection, in particular to a detection device for the compression and resilience performance of a filler in a textile. Background Art

[0002] Since compression resilience is one of the important indicators of textile quality, relevant tests need to be carried out on textiles during the production process to obtain the compression resilience data of the products. The current testing methods mainly include manual testing and testing using a textile compression resilience tester.

[0003] The filling materials in textiles also need to be tested for compression rebound performance, but the existing testing process has the following problems: the resilience performance of the filling materials is generally tested by manual pressing and relying on experience, the test results are inaccurate, and the requirements for the staff are high. In addition, the testing imposes a heavy burden on the staff, and after a long period of testing, detection errors are prone to occur. Utility Model Content

[0004] The purpose of the utility model is to solve the problems in the prior art that the resilience performance of the filler is generally tested by manual pressing and relying on experience, the test results are inaccurate, the requirements for the staff are high, the burden on the staff is large during the test, and after a long time of testing, detection errors are prone to occur. A detection device for the compression resilience performance of the filler in the textile is proposed.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A device for testing the compression and resilience performance of a filler in a textile, comprising a testing box, a box door is rotatably connected to the front side of the testing box, one side of the box door is fixed to the testing box by a buckle, a door handle is fixedly connected to the front side of the box door for facilitating opening of the box door, an observation window is provided on the box door for facilitating observation of the testing process, an acrylic plate is provided on the inner wall of the observation window, a placing table for facilitating placing of the filler is fixedly connected to the inner wall of the bottom of the testing box, and a round hole is provided on the top of the testing box;

[0007] The detection mechanism is arranged inside the detection box for detecting the filling material.

[0008] In a possible design, the detection mechanism includes a deformation sensor, a controller, a hydraulic rod, a displacement sensor, a hole and a timer. The deformation sensor is fixedly arranged on the top of the placement table for detecting the filler after being pressed. The outer side of the fixed end of the hydraulic rod is fixedly connected to the inner wall of the circular hole. The telescopic end of the hydraulic rod extends into the interior of the detection box and is fixedly connected to a pressing block. The hole is arranged on the pressing block. The displacement sensor is fixedly arranged on the top inner wall of the detection box. The detection end of the displacement sensor and the hole are located in the same vertical direction. The displacement sensor is located directly above the hole. The outer side of the timer is fixedly connected to the inner wall of the detection box. The controller is fixedly arranged on the top of the detection box. A display screen for displaying detection values ​​is arranged on the controller.

[0009] In a possible design, four corners of the bottom of the detection box are fixedly connected with universal wheels for facilitating the movement of the detection box.

[0010] In a possible design, connecting handles are fixedly connected to both sides of the detection box to facilitate moving the detection box.

[0011] In a possible design, two side panels are fixedly connected to the top of the detection box, and a connecting plate is fixedly connected to the adjacent sides of the two side panels. The two connecting plates are respectively located at the front and rear sides of the side panels, and a sliding groove is provided on the adjacent sides of the two side panels, and the two sliding grooves are slidably connected to the same top plate.

[0012] In a possible design, a push plate is fixedly connected to the top of the top plate to facilitate opening the top plate.

[0013] In the present application, when in use, the detection box is moved to a suitable place by the universal wheel and the connecting handle, and then the box door is opened by the door handle, and then the filler to be detected is placed on the placement table, and then the box door is closed, and the hydraulic rod is started by the controller, and the telescopic end of the hydraulic rod presses the filler, and then the telescopic end of the hydraulic rod is retracted, and then the controller starts the timer, the deformation sensor and the displacement sensor, and the timer records the deformation time of the filler, and at the same time, the deformation sensor and the displacement sensor record the deformation degree of the filler and the rebound displacement of the filler, and the displacement sensor records the rebound displacement of the filler through the hole, and then the recorded data of the three are imported into the controller through the line, and the controller is calculated, and the rebound rate, rebound speed and other indicators of the filler can be calculated, and then various data are displayed on the display screen on the controller, so as to evaluate the compression and rebound performance of the filler. When using the controller, the top plate is opened by pushing the plate, so that the controller can be used conveniently, and when not in use, the controller can also be protected and shielded to reduce the falling of dust and collision damage, thereby ensuring the safety of the controller and extending the service life of the device.

[0014] The beneficial effects of the utility model are:

[0015] In the utility model, the detection mechanism is used to facilitate the detection of various data of the filler, thereby improving the accuracy of the detection results. The compression rebound performance of the filler can also be automatically detected after the filler is placed, thereby reducing the burden on the staff. The filler can also be detected for a long time to ensure the accuracy of the detection results. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of the utility model when viewed from above;

[0017] Figure 2 It is a schematic diagram of the top view structure of the utility model;

[0018] Figure 3 It is a schematic diagram of the internal structure of the utility model;

[0019] Figure 4 It is a schematic diagram of opening the top structure of the utility model.

[0020] In the figure: 1. detection box; 2. side panel; 3. box door; 4. observation window; 5. door handle; 6. universal wheel; 7. connecting handle; 8. push plate; 9. top plate; 10. connecting plate; 11. placement table; 12. deformation sensor; 13. controller; 14. hydraulic rod; 15. pressing block; 16. hole; 17. displacement sensor; 18. timer. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] Embodiment 1

[0023] Reference Figure 1-Figure 4 , a detection device, comprising a detection box 1:

[0024] A rotatable door 3 is provided on the front side of the detection box 1, and the door 3 is firmly fixed to the detection box 1 by a buckle. A door handle 5 is also fixedly connected to the front side of the door 3, which is convenient for the user to open the door 3. At the same time, an observation window 4 is also provided on the door 3, and the user can observe the detection process through the observation window 4. An acrylic plate is provided on the inner wall of the observation window 4 to make the observation clearer.

[0025] A placement platform 11 is fixedly connected to the bottom inner wall of the detection box 1 for placing the filler to be detected. In addition, a round hole is opened on the top of the detection box 1 for some components of the detection mechanism to pass through.

[0026] The detection mechanism is the core part of the device, including a deformation sensor 12, a controller 13, a hydraulic rod 14, a displacement sensor 17, a hole 16 and a timer 18. The deformation sensor 12 is fixedly arranged on the top of the placement table 11, and is used to detect the deformation of the filler after being pressed. The fixed end of the hydraulic rod 14 is fixedly connected to the inner wall of the circular hole, and its telescopic end extends into the interior of the detection box 1 and is connected to a pressing block 15. The pressing block 15 is provided with a hole 16, and the displacement sensor 17 is fixedly arranged on the top inner wall of the detection box 1, and its detection end and the hole 16 are located in the same vertical direction, and is used to detect the displacement of the pressing block 15. The timer 18 is fixedly connected to the inner wall of the detection box 1, and is used to record the rebound time of the filler. The controller 13 is fixedly arranged on the top of the detection box 1, and is provided with a display screen for displaying the detection value.

[0027] The present application can be used in the field of textile filling detection, and can also be used in other fields applicable to the present application.

[0028] Embodiment 2

[0029] refer to Figure 1-Figure 4 , improved on the basis of the first embodiment: a device for detecting the compression and resilience performance of a filler in a textile:

[0030] Universal wheels 6 are connected to the four corners of the bottom of the detection box 1, and connecting handles 7 are provided on both sides of the detection box 1 to facilitate users to carry or move the device.

[0031] Two side panels 2 are fixedly connected to the top of the detection box 1, and the two side panels 2 are connected by a connecting plate 10 to form a stable structure. The inner sides of the two side panels 2 are provided with sliding grooves, and a top plate 9 is slidably connected in the sliding groove to protect the detection mechanism from being affected by the outside world. In order to facilitate opening of the top plate 9, a push plate 8 is also connected to the top.

[0032] However, as is well known to those skilled in the art, the working principles and wiring methods of the hydraulic rod 14, the deformation sensor 17, the displacement sensor 12, the timer 18 and the controller 13 are commonplace, and are all conventional means or common knowledge, and will not be elaborated here. Those skilled in the art can make any optional selections according to their needs or convenience. The hydraulic rod 14, the deformation sensor 17, the displacement sensor 12 and the timer 18 are all interconnected with the controller 13 through lines, and are powered by lines and an external power supply.

[0033] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.

Claims

1. A device for detecting the compression and resilience performance of fillers in textiles, characterized in that: The invention comprises a test box (1), wherein a box door (3) is rotatably connected to the front side of the test box (1), one side of the box door (3) is fixed to the test box (1) by a buckle, a door handle (5) is fixedly connected to the front side of the box door (3) for facilitating opening of the box door (3), an observation window (4) is provided on the box door (3) for facilitating observation of the test process, an acrylic plate is provided on the inner wall of the observation window (4), a placement table (11) is fixedly connected to the inner wall of the bottom of the test box (1) for facilitating placement of fillers, and a round hole is provided on the top of the test box (1); A detection mechanism, the detection mechanism is arranged inside the detection box (1) for detecting the filling material, the detection mechanism comprising a deformation sensor (12), a controller (13), a hydraulic rod (14), a displacement sensor (17), a hole (16) and a timer (18), the deformation sensor (12) being fixedly arranged on the top of the placement table (11) for detecting the filling material after being pressed, the outer side of the fixed end of the hydraulic rod (14) being fixedly connected to the inner wall of the circular hole, the telescopic end of the hydraulic rod (14) extending into the interior of the detection box (1) and being fixedly connected to the pressing device (16), and the displacement sensor (17) being fixedly connected to the pressing device (16). The detection box (1) is provided with a pressing block (15), the hole (16) is arranged on the pressing block (15), the displacement sensor (17) is fixedly arranged on the top inner wall of the detection box (1), the detection end of the displacement sensor (17) and the hole (16) are located in the same vertical direction, the displacement sensor (17) is located directly above the hole (16), the outer side of the timer (18) is fixedly connected to the inner wall of the detection box (1), the controller (13) is fixedly arranged on the top of the detection box (1), and the controller (13) is provided with a display screen for displaying detection values.

2. A device for detecting compression and resilience of fillers in textiles according to claim 1, characterized in that: Universal wheels (6) are fixedly connected to the four corners of the bottom of the detection box (1) to facilitate the movement of the detection box (1).

3. The device for detecting compression and resilience of fillers in textiles according to claim 1, characterized in that: Connecting handles (7) are fixedly connected to both sides of the detection box (1) for facilitating the movement of the detection box (1).

4. The device for detecting compression and resilience of fillers in textiles according to claim 1, characterized in that: The top of the detection box (1) is fixedly connected to two side panels (2), and the adjacent sides of the two side panels (2) are fixedly connected to a connecting plate (10), and the two connecting plates (10) are respectively located at the front and rear sides of the side panels (2). The adjacent sides of the two side panels (2) are both provided with sliding grooves, and the two sliding grooves are both slidably connected to the same top panel (9).

5. A device for detecting compression and resilience of fillers in textiles according to claim 4, characterized in that: A push plate (8) is fixedly connected to the top of the top plate (9) for facilitating opening of the top plate (9).