A fully automatic plug pin wire welding device

Abstract

The utility model provides a full-automatic plug pin wire welding device, which relates to the technical field of pin wire welding, including a base transfer component and an operating welding component, wherein feeding components assembled with bolts are arranged above both ends of the base transfer component, a feeding and discharging mechanism assembled with bolts is arranged above the middle part of the base transfer component, and an operating welding component assembled with bolts is arranged above the side of the base transfer component, and the operating welding component comprises an upper end base, a crossbeam, and a slotted plate; the utility model mainly utilizes an electric rotating table on an electric rotating table to place products to be processed, and then drives the output end to operate through the output power of a hydraulic cylinder, so that the electric articulated seat, the orifice plate and the upper plug-in base can cooperate with each other to clamp and fix the products once or together, so that the clamping can be adaptively released during the clamping process, thereby facilitating effective welding operations.

Description

Technical Field

[0001] The utility model relates to the technical field of pin wire welding, in particular to a full-automatic plug pin wire welding device. Background Art

[0002] Plugs are widely used in people's daily lives. Currently, the production methods of plugs on the market mainly adopt manual or semi-automatic production methods.

[0003] When the existing pin wire welding device is in use, such as application number CN202221496550.3, it involves the field of mechanical automation technology, especially a plug pin wire welding device; the welding device includes a pin wire feeding module, a plug feeding module, an operating platform, a welding module, a transport module, a base and a support frame; the plug feeding module, the operating platform, the transport module and the support frame are all installed above the base; a collecting trough is provided in the base; a collecting window connected to the collecting trough is provided on the upper surface of the base; the pin wire feeding module includes a feeding table and a clamping assembly; the plug feeding module includes a vibration plate, a direct vibration mechanism and a material dividing mechanism; a connecting plate is provided on the support frame; however, in the above technology, the transport module is an open structure, and during the clamping process, it needs to change its position frequently, which is not convenient for welding operations during the clamping process. Therefore, the utility model proposes a fully automatic plug pin wire welding device to solve the problems existing in the prior art. Utility Model Content

[0004] In view of the above problems, the utility model proposes a fully automatic plug pin wire welding device, which mainly utilizes the electric rotating table on the electric rotating table to place the product to be processed, and then drives the output end to operate through the output power of the hydraulic cylinder, so that the electric articulated seat, the orifice plate and the upper plug base can cooperate with each other to clamp and fix the product once or together, so that the clamping can be adaptively released during the clamping process, thereby facilitating effective welding operations.

[0005] To achieve the purpose of the utility model, the utility model is implemented by the following technical solutions: a fully automatic plug pin wire welding device, including a base transfer assembly and an operating welding component, a material feeding component assembled with bolts is arranged above both ends of the base transfer assembly, a material feeding and discharging mechanism assembled with bolts is arranged above the middle part of the base transfer assembly, and an operating welding component assembled with bolts is arranged above the side of the base transfer assembly;

[0006] The operating welding component includes an upper base, a cross beam, a slotted plate, a screw motor, a worm, a threaded block, a rotating motor, a rotating rod, a flap, an electric articulated arm, a welding head, a cable and a transformer. The upper base is arranged above the side of the base transfer assembly, and a cross beam is arranged at the top of the upper base, a slotted plate is arranged on the inner side of the upper base, and a worm connected to the output end of the screw motor is arranged on the slotted plate, the worm is threadedly connected to the threaded block, an electric articulated arm is arranged on the side of the threaded block, and a welding head is arranged at one end of the electric articulated arm, and the welding head is electrically connected to the transformer via a cable, a rotating motor is arranged at the top of the cross beam, and a rotating rod is arranged at the output end of the rotating motor, and a flap is arranged below the rotating rod.

[0007] As a preferred embodiment of the utility model, the slotted plate has a multi-slot structure, and the electric articulated arm and the welding head are symmetrically distributed about the central axis rotation axis of the threaded block.

[0008] As a preferred embodiment of the utility model, the base transfer assembly includes a base block, a cabinet, a table, an isolation frame, a robotic arm, an electric articulated joint and a mechanical clamp, a cabinet is arranged on the top side of the base block, and a table is arranged on the top side of the cabinet, an isolation frame assembled with bolts is arranged above the side of the table, and a robotic arm is arranged above both ends of the isolation frame, and one end of the robotic arm is hinged to the mechanical clamp through an electric articulated joint.

[0009] As a preferred embodiment of the utility model, the feeding component includes a bolt base, an end plate, a driving motor, an output roller, a conveyor belt, a cylinder wall, an end connecting frame, a hoisting motor and a flip plate, the bolt base is bolted above the two ends of the table plate, an end plate is arranged on the inner side above the bolt base, and an output roller connected to the output end of the driving motor is arranged at the inner end of the end plate, the output roller is wrapped with a conveyor belt, a cylinder wall is arranged above one end of the end plate, and a flip plate connected to the output end of the hoisting motor is arranged on the inner side of the cylinder wall, and an end connecting frame is arranged above the hoisting motor.

[0010] As a preferred embodiment of the utility model, the feeding and discharging mechanism includes a base side shell, a slotted box, an output motor, a screw, a moving block, an electric rotating table, a plug-in hole, a hydraulic cylinder, an electric hinged seat, a orifice plate and an upper plug-in base, the base side shell is arranged above the middle part of the table plate, a slotted box is arranged on the inner side of the base side shell, and a screw connected to the output end of the output motor is arranged inside the slotted box, and the screw is threadedly connected to the moving block.

[0011] As a preferred embodiment of the utility model, an electric rotating table is arranged above the moving block, and a plug hole is arranged on the inner side of the electric rotating table, and a hydraulic cylinder is arranged on the outer side of the electric rotating table, an electric articulated seat is arranged above one end of the hydraulic cylinder, and a orifice plate is arranged above the electric articulated seat, and an upper plug base is arranged on the top side of the orifice plate.

[0012] The beneficial effects of the utility model are:

[0013] The utility model mainly utilizes the electric rotating table on the electric rotating table to place the product to be processed, and then drives the output end to operate through the output power of the hydraulic cylinder, so that the electric articulated seat, the orifice plate and the upper plug-in base can cooperate with each other to clamp and fix the product once or together, so the clamping can be adaptively released during the clamping process, thereby facilitating effective welding operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0015] Figure 2 This is a bottom-up three-dimensional structural schematic diagram of the utility model;

[0016] Figure 3 This is a schematic diagram of the three-dimensional structure of the feeding component of the utility model;

[0017] Figure 4 It is a three-dimensional structural diagram of the feeding and discharging mechanism of the utility model;

[0018] Figure 5 It is a schematic diagram of the three-dimensional structure of the operation welding component of the utility model.

[0019] Among them: 1. Base transfer assembly; 101. Base block; 102. Cabinet; 103. Table; 104. Isolation frame; 105. Mechanical arm; 106. Electric articulated joint seat; 107. Mechanical fixture; 2. Feeding parts; 201. Bolt base; 202. End plate; 203. Drive motor; 204. Output roller; 205. Conveyor belt; 206. Cylinder wall; 207. End frame; 208. Hoisting motor; 209. Flip plate; 3. Feeding and discharging mechanism; 301. Base side shell; 302. Slot box; 303. Output motor; 3 04, screw; 305, moving block; 306, electric rotating table; 307, plug hole; 308, hydraulic cylinder; 309, electric articulated seat; 3010, orifice plate; 3011, upper plug base; 4, operating welding parts; 401, upper base; 402, beam; 403, slotted plate; 404, screw motor; 405, worm; 406, threaded block; 407, rotating motor; 408, rotating rod; 409, flap; 4010, electric articulated arm; 4011, welding head; 4012, cable; 4013, transformer. DETAILED DESCRIPTION

[0020] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with an embodiment. The embodiment is only used to explain the present invention and does not constitute a limitation on the protection scope of the present invention.

[0021] according to Figure 1-5 As shown, this embodiment proposes a fully automatic plug pin wire welding device, including a base transfer component 1 and an operating welding component 4, a material feeding component 2 assembled with bolts is arranged above both ends of the base transfer component 1, a material feeding and discharging mechanism 3 assembled with bolts is arranged above the middle part of the base transfer component 1, and an operating welding component 4 assembled with bolts is arranged above the side of the base transfer component 1;

[0022] The operation welding component 4 includes an upper base 401, a crossbeam 402, a slotted plate 403, a screw motor 404, a worm 405, a threaded block 406, a rotating motor 407, a rotating rod 408, a flap 409, an electric articulated arm 4010, a welding head 4011, a cable 4012 and a transformer 4013. The upper base 401 is arranged above the side of the base transfer component 1, the top of the upper base 401 is provided with a crossbeam 402, the inner side of the upper base 401 is provided with a slotted plate 403, and the slotted plate 406 is provided with a screw motor 404, a worm 405, a threaded block 406, a rotating motor 407, a rotating rod 408, a flap 409, an electric articulated arm 4010, a welding head 4011, a cable 4012 and a transformer 4013. A worm 405 connected to the output end of the screw motor 404 is provided on 03, the worm 405 is threadedly connected to a threaded block 406, an electric articulated arm 4010 is provided on the side of the threaded block 406, and a welding head 4011 is provided at one end of the electric articulated arm 4010, the welding head 4011 is electrically connected to a transformer 4013 through a cable 4012, a rotating motor 407 is provided at the top of the crossbeam 402, and a rotating rod 408 is provided at the output end of the rotating motor 407, and a flap 409 is provided below the rotating rod 408.

[0023] The slotted plate 403 has a multi-slot structure, and the electric articulated arm 4010 and the welding head 4011 are symmetrically distributed about the central axis of the threaded block 406 .

[0024] In this embodiment, when the product is moved to the welding position by the moving block 305, the screw motor 404 is used to output power to drive the output end to operate, so that the worm 405 on the slotted plate 403 is spirally operated, and the threaded block 406 is operated to the real clamping position. After the threaded block 406 runs to the real clamping position, the electric articulated arm 4010 is hingedly driven to operate so that the welding head 4011 is aligned with the product on the feed and discharge mechanism 3, so that the cable 4012, the transformer 4013 and the welding head 4011 cooperate to perform effective welding. After welding is completed, the feed and discharge mechanism 3 is loosened, and then the rotating motor 407 is used to output power to drive the rotating rod 408 running at the output end to cooperate with the upper flap 409 to take the product away from the equipment.

[0025] The base transfer assembly 1 includes a base block 101, a cabinet 102, a table 103, an isolation frame 104, a robotic arm 105, an electric articulated joint 106 and a mechanical clamp 107. The cabinet 102 is arranged on the top side of the base block 101, and the table 103 is arranged on the top side of the cabinet 102. An isolation frame 104 assembled with bolts is arranged above the side of the table 103, and robotic arms 105 are arranged above both ends of the isolation frame 104. One end of the robotic arm 105 is hingedly connected to the mechanical clamp 107 through the electric articulated joint 106.

[0026] In this embodiment, after the conveyor belt 205 drives the product falling onto the conveyor belt 205 to run to one end, the robotic arms 105 above the two ends of the isolation link 104 are used to perform output operation. After the robotic arm 105 performs the output operation, the comparative transmission operation of the robotic arm 105 and the electric articulated joint 106 can drive the mechanical clamp 107 to clamp the product on the conveyor belt 205.

[0027] The feeding component 2 includes a bolt base 201, an end plate 202, a driving motor 203, an output roller 204, a conveyor belt 205, a cylinder wall 206, an end connecting frame 207, a hoisting motor 208 and a flip plate 209. The bolt base 201 is bolted above the two ends of the table 103, an end plate 202 is arranged on the inner side above the bolt base 201, and an output roller 204 connected to the output end of the driving motor 203 is arranged at the inner end of the end plate 202, and the conveyor belt 205 is wrapped around the output roller 204, a cylinder wall 206 is arranged above one end of the end plate 202, and a flip plate 209 connected to the output end of the hoisting motor 208 is arranged on the inner side of the cylinder wall 206, and an end connecting frame 207 is arranged above the hoisting motor 208.

[0028] In this embodiment, the raw materials to be processed are placed in the cylinder wall 206, and then the lifting motor 208 under the end connecting frame 207 is used to output power to drive the output end to operate, which can drive the flip plate 209 to push out the products in the cylinder wall 206, so that the products can fall onto the conveyor belt 205, and then the driving motor 203 is used to output power to drive the output end to operate, so that the conveyor belts 205 at both ends of the end plate 202 can be operated. When the conveyor belt 205 is running, the products that fall on the conveyor belt 205 can run to one end.

[0029] The feeding and discharging mechanism 3 includes a base side shell 301, a slotted box 302, an output motor 303, a screw 304, a moving block 305, an electric rotating table 306, a plug hole 307, a hydraulic cylinder 308, an electric hinge seat 309, a orifice plate 3010 and an upper plug-in base 3011. The base side shell 301 is arranged above the middle part of the table plate 103, and the slotted box 302 is arranged on the inner side of the base side shell 301, and the inside of the slotted box 302 is provided with a screw 304 connected to the output end of the output motor 303, and the screw 304 is threadedly connected to the moving block 305.

[0030] In this embodiment, when the product is clamped, the output motor 303 on the outside of one end of the slotted box 302 is used to output power to drive the output end to operate. After the output motor 303 outputs power, the screw rod 304 performs spiral operation, and the moving block 305 moves the product to the welding position.

[0031] An electric rotating table 306 is arranged above the moving block 305, and a plug hole 307 is arranged on the inner side of the electric rotating table 306, and a hydraulic cylinder 308 is arranged on the outer side of the electric rotating table 306, an electric articulated seat 309 is arranged above one end of the hydraulic cylinder 308, and a hole plate 3010 is arranged above the electric articulated seat 309, and an upper plug base 3011 is arranged on the top side of the hole plate 3010.

[0032] In this embodiment, after the product is clamped and operated by the mechanical clamp 107, it is placed in the inner plug hole 307 of the electric rotating table 306 for plugging and fixing. After the product is plugged and fixed, the hydraulic cylinder 308 is used to output power to drive the output end to operate, so that the electric articulated seat 309 is then adjusted, so that the orifice plate 3010 and the upper plug base 3011 can achieve a clamping effect with less contact surface for the product.

[0033] The working principle of the fully automatic plug pin wire welding device is as follows: the raw materials to be processed are placed in the cylinder wall 206, and then the lifting motor 208 under the end connecting frame 207 is used to output power to drive the output end to operate, which can drive the flip plate 209 to push out the products in the cylinder wall 206, so as to make the products fall onto the conveyor belt 205, and then the driving motor 203 is used to output power to drive the output end to operate, so that the conveyor belts 205 at both ends of the end plate 202 can be operated, and when the conveyor belt 205 is running, the products falling on the conveyor belt 205 can run to one end, When the conveyor belt 205 drives the product falling on the conveyor belt 205 to run to one end, the mechanical arm 105 above the two ends of the isolation connecting frame 104 is used to output the product. After the mechanical arm 105 is output, the mechanical arm 105 and the electric articulated joint seat 106 are driven to drive the mechanical clamp 107 to clamp the product on the conveyor belt 205. After the product is clamped by the mechanical clamp 107, it is placed on the inner plug hole 307 of the electric rotating table 306 for plugging and fixing. After the product is plugged and fixed, the hydraulic cylinder 308 is used to output power. After driving the output end to operate, the electric articulated seat 309 is then adjusted, so that the orifice plate 3010 and the upper plug-in base 3011 can achieve a clamping effect with less contact surface for the product. When the product is clamped, the output motor 303 on the outer side of one end of the slot box 302 is used to output power to drive the output end to operate. After the output motor 303 outputs power, the screw rod 304 is spirally operated to enable the moving block 305 to move the product to the welding position. When the product is moved to the welding position by the moving block 305, the screw motor 404 is used to output power to drive the output end to operate so that the opening After the worm 405 on the groove plate 403 spirally runs, the thread block 406 runs to the real clamping position. After the thread block 406 runs to the real clamping position, the electric articulated arm 4010 hinges and drives the welding head 4011 to align with the product on the feed and discharge mechanism 3, so that the cable 4012, the transformer 4013 and the welding head 4011 cooperate to perform effective welding. After welding is completed, the feed and discharge mechanism 3 is loosened, and then the rotating motor 407 is used to output power to drive the rotating rod 408 running at the output end to cooperate with the upper flap 409 to take the product away from the equipment.

[0034] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A fully automatic plug pin wire welding device, comprising a base transfer assembly (1) and an operating welding component (4), characterized in that: A material feeding component (2) assembled with bolts is arranged above both ends of the base transfer component (1), a material feeding and discharging mechanism (3) assembled with bolts is arranged above the middle part of the base transfer component (1), and an operating welding component (4) assembled with bolts is arranged above the side of the base transfer component (1); The operation welding component (4) comprises an upper base (401), a crossbeam (402), a slotted plate (403), a screw motor (404), a worm (405), a threaded block (406), a rotating motor (407), a rotating rod (408), a flap (409), an electric articulated arm (4010), a welding head (4011), a cable (4012) and a transformer (4013), wherein the upper base (401) is arranged above the side of the base transfer component (1), the top of the upper base (401) is provided with a crossbeam (402), the inner side of the upper base (401) is provided with a slotted plate (403), and the slotted plate A worm (405) connected to the output end of the screw motor (404) is arranged on (403), the worm (405) is threadedly connected to a threaded block (406), an electric articulated arm (4010) is arranged on the side of the threaded block (406), and a welding head (4011) is arranged at one end of the electric articulated arm (4010), and the welding head (4011) is electrically connected to a transformer (4013) through a cable (4012), a rotating motor (407) is arranged at the top end of the crossbeam (402), and a rotating rod (408) is arranged at the output end of the rotating motor (407), and a flap (409) is arranged below the rotating rod (408).

2. A fully automatic plug pin wire welding device according to claim 1, characterized in that: The slotted plate (403) has a multi-slot structure, and the electric articulated arm (4010) and the welding head (4011) are symmetrically distributed about the central axis rotation axis of the threaded block (406).

3. The fully automatic plug pin wire welding device according to claim 1, characterized in that: The base transfer assembly (1) comprises a base block (101), a cabinet (102), a table (103), an isolation frame (104), a mechanical arm (105), an electric articulated joint seat (106) and a mechanical clamp (107); the cabinet (102) is arranged on the top side of the base block (101), and the table (103) is arranged on the top side of the cabinet (102); an isolation frame (104) assembled with bolts is arranged above the side of the table (103), and mechanical arms (105) are arranged above both ends of the isolation frame (104); one end of the mechanical arm (105) is hingedly connected to the mechanical clamp (107) via the electric articulated joint seat (106).

4. A fully automatic plug pin wire welding device according to claim 3, characterized in that: The feeding component (2) comprises a bolt base (201), an end plate (202), a driving motor (203), an output roller (204), a conveyor belt (205), a cylinder wall (206), an end connecting frame (207), a hoisting motor (208) and a flip plate (209); the bolt base (201) is bolted to the upper sides of the two ends of the table (103); the end plate (202) is arranged on the upper inner side of the bolt base (201); An output roller (204) connected to the output end of a driving motor (203) is disposed at the inner end of the end plate (202), a conveyor belt (205) is wound around the output roller (204), a cylinder wall (206) is disposed above one end of the end plate (202), and a flip plate (209) connected to the output end of a hoisting motor (208) is disposed on the inner side of the cylinder wall (206), and an end connecting frame (207) is disposed above the hoisting motor (208).

5. The fully automatic plug pin wire welding device according to claim 3, characterized in that: The feeding and discharging mechanism (3) comprises a base side shell (301), a slotted box (302), an output motor (303), a screw (304), a moving block (305), an electric rotating table (306), a plug hole (307), a hydraulic cylinder (308), an electric hinge seat (309), a hole plate (3010) and an upper plug-in base (3011), wherein the base side shell (301) is arranged above the middle part of the table plate (103), the slotted box (302) is arranged on the inner side of the base side shell (301), and the inside of the slotted box (302) is provided with a screw (304) connected to the output end of the output motor (303), and the screw (304) is threadedly connected to the moving block (305).

6. A fully automatic plug pin wire welding device according to claim 5, characterized in that: An electric rotating platform (306) is arranged above the moving block (305), and a plug hole (307) is arranged on the inner side of the electric rotating platform (306), and a hydraulic cylinder (308) is arranged on the outer side of the electric rotating platform (306), an electric articulated seat (309) is arranged above one end of the hydraulic cylinder (308), and a perforated plate (3010) is arranged above the electric articulated seat (309), and an upper plug base (3011) is arranged on the top side of the perforated plate (3010).

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