Heavy Duty Wire Crimping Split Die

By designing a split heavy-duty wire crimping mold, the crimping plate is quickly locked and unlocked by the limiting mechanism, the problem of cumbersome and high cost of replacement of existing integrated molds is solved, and more efficient crimping operations are achieved.

CN222705986UActive Publication Date: 2025-04-01ANHUI AIYITEK ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420950333.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-04-01
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

The outer cavity and crimp cavity of existing heavy-duty crimp molds are designed in one-piece design, which results in the need to replace the crimp cavity of different models during crimping, which requires the mold to be replaced as a whole, which is cumbersome and expensive.

Method used

A heavy-duty wire crimping split mold is designed, including a base, guide rod, press plate, crimp plate and limiting mechanism. The crimp plate is quickly locked and unlocked through the limiting mechanism, allowing the appropriate model of crimp plate to be selected according to the actual situation and connected to the base.

Benefits of technology

It realizes rapid disassembly and assembly and replacement of crimp plates, reducing operational complexity and cost, and improving work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the technical field of crimping dies, and provides a heavy-duty wire crimping split die, including: a base, a guide rod, a pressure plate, a crimping plate and a limiting mechanism; the guide rod is vertically fixed on the base, the pressure plate is slidably connected to the guide rod and is located above the base, the crimping plate is connected to the base, and the limiting mechanism is arranged between the base and the crimping plate; the limiting mechanism includes a limiting groove, a card slot, a locking block, a slide bar, a card block and an unlocking unit. In this scheme, the automobile wiring harness is crimped by the crimping plate, and at the same time, the crimping plate is quickly locked on the base by the limiting mechanism, and the unlocking unit arranged in the limiting mechanism enables the crimping plate and the base to be quickly unlocked and separated, so that when the staff performs the crimping operation on the automobile wiring harness, they can select the appropriate type of crimping plate to connect with the base according to the actual situation, and can also be quickly disassembled and assembled at the same time, which reduces the cost and greatly improves the work efficiency.
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Description

Technical Field

[0001] The utility model belongs to the technical field of crimping dies, in particular to a heavy-duty wire crimping split die. Background Art

[0002] In modern cars, there are a lot of wiring harnesses. The electronic control system is closely related to the wiring harness. The wiring harness is the network body of the car circuit, connecting the electrical and electronic components of the car and making them function. Without the wiring harness, there would be no car circuit. Whether it is a high-end luxury car or an economical ordinary car, the form of the wiring harness is basically the same, and the car wiring harness needs to be crimped with a heavy-duty crimping die during the production process.

[0003] Although there are many kinds of crimping dies at present, there are still some problems. For example, the outer cavity and the crimping cavity of the current heavy-duty crimping dies are mostly of integrated design. During the crimping process, it is often necessary to replace different types of crimping cavities according to actual conditions and different standards for crimping operations. However, due to the integrated structure, the crimping die needs to be replaced as a whole, which is cumbersome and costly. Utility Model Content

[0004] The utility model provides a heavy-duty wire crimping split die, aiming to solve the problem that the crimping die cannot be split and replaced.

[0005] The utility model is realized in that a heavy-duty wire crimping split die comprises: a base, a guide rod, a pressing plate, a crimping plate and a limiting mechanism;

[0006] The guide rod is vertically fixed on the base, the pressing plate is slidably connected to the guide rod and is located above the base, the pressing plate is connected to the base, and the limiting mechanism is arranged between the base and the pressing plate;

[0007] The limiting mechanism includes a limiting groove, a card slot, a locking block, a sliding rod, a card block and an unlocking unit. The limiting groove is horizontally arranged on the base, the card slot is arranged on one side of the crimping plate, the locking block is fixed on the crimping plate and is located at one end of the card slot, the sliding rod is slidably connected in the base, the card block is fixed on the sliding rod, and the card block abuts against the locking block, and the unlocking unit is arranged on the crimping plate.

[0008] Preferably, a first return spring is sleeved on the slide rod, and two ends of the first return spring are respectively abutted between the clamping block and the crimping plate.

[0009] Preferably, the unlocking unit includes an unlocking block and an abutment groove, the unlocking block is slidably engaged in the slot, and a protrusion is provided on the unlocking block, the abutment groove is provided on the protrusion, and the end of the protrusion close to the locking block is a slope structure, and at the same time, the bottom of the abutment groove is flush with the outermost side of the locking block.

[0010] Preferably, a limiting plate is fixed on the crimping plate, and a positioning rod is provided on the limiting plate. A positioning hole is provided on the crimping plate, and the positioning rod is clamped in the positioning hole.

[0011] Preferably, a push plate is slidably connected to one end of the limiting groove away from the locking block, and a second return spring is provided between the push plate and the base, and the crimping plate abuts against the push plate.

[0012] Preferably, at least four guide rods are symmetrically arranged front, back, left, and right, and a top plate is horizontally fixed on the top of the guide rods, a cylinder is fixed at the center of the top plate, and the telescopic part of the cylinder is connected to the pressure plate.

[0013] Compared with the prior art, the embodiments of the present application have the following beneficial effects:

[0014] In this solution, the automobile wiring harness is crimped by a crimping plate, and at the same time, the crimping plate is quickly limited and locked on the base by a limiting mechanism, and the crimping plate and the base can be quickly unlocked and separated by an unlocking unit arranged in the limiting mechanism, so that when the staff performs the crimping operation on the automobile wiring harness, they can select the appropriate type of crimping plate and connect it to the base according to the actual situation, and at the same time, they can quickly disassemble and assemble, which reduces costs and greatly improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the external overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the base and its connection structure of the utility model;

[0017] Figure 3 It is a schematic diagram of the structure of the limiting mechanism of the utility model;

[0018] Figure 4 It is a schematic diagram of the unlocking unit structure of the utility model;

[0019] Figure 5 This is a schematic diagram of the push plate connection structure of the utility model;

[0020] In the figure: 1. base; 2. guide rod; 3. top plate; 4. cylinder; 5. pressure plate; 6. crimping plate; 7. limiting mechanism; 71. limiting groove; 72. clamping groove; 73. locking block; 74. sliding rod; 75. clamping block; 76. first return spring; 77. unlocking block; 78. abutting groove; 79. limiting plate; 710. positioning rod; 711. push plate; 712. second return spring. DETAILED DESCRIPTION

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0022] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0023] The utility model embodiment provides a heavy-duty wire crimping split die, such as Figure 1-5 As shown, it includes: a base 1, a guide rod 2, a pressing plate 5, a pressing plate 6 and a limiting mechanism 7;

[0024] The guide rod 2 is vertically fixed on the base 1, the pressing plate 5 is slidably connected to the guide rod 2 and is located above the base 1, the pressing plate 6 is connected to the base 1, and the limiting mechanism 7 is arranged between the base 1 and the pressing plate 6;

[0025] The limiting mechanism 7 includes a limiting groove 71, a card slot 72, a locking block 73, a sliding rod 74, a card block 75 and an unlocking unit. The limiting groove 71 is horizontally arranged on the base 1, the card slot 72 is arranged on one side of the crimping plate 6, the locking block 73 is fixed on the crimping plate 6 and is located at one end of the card slot 72, the sliding rod 74 is slidably connected in the base 1, the card block 75 is fixed on the sliding rod 74, and the card block 75 abuts against the locking block 73, and the unlocking unit is arranged on the crimping plate 6.

[0026] It should be noted that, since the outer cavity and the crimping cavity of the existing heavy-duty crimping molds are mostly of an integrated design, during the crimping process, it is often necessary to replace different types of crimping cavities according to actual conditions and different standards for crimping operations. However, due to the integrated structure, the crimping mold needs to be replaced as a whole, which is cumbersome and costly. In order to solve this problem, a base 1, a crimping plate 6 and a limiting mechanism 7 are provided in the present scheme. The automobile wiring harness is crimped by the crimping plate 6, and at the same time, the crimping plate 6 is quickly limited and locked on the base 1 by the limiting mechanism 7, and the unlocking unit provided in the limiting mechanism 7 allows the crimping plate 6 and the base 1 to be quickly unlocked and separated, so that when the staff performs crimping operations on the automobile wiring harness, they can select the appropriate type of crimping plate 6 to connect with the base 1 according to actual conditions, and can also quickly disassemble and assemble, thereby reducing costs and greatly improving work efficiency.

[0027] Specifically, in this embodiment, the scheme mainly includes a base 1, a guide rod 2, a pressure plate 5, a crimping plate 6 and a limiting mechanism 7. When in use, the pressure plate 5 is guided by the guide rod 2, and the automobile wiring harness is crimped by the pressure plate 5 and the crimping plate 6. When the crimping plate 6 needs to be replaced, the crimping plate 6 is unlocked by the unlocking unit so that the crimping plate 6 can be quickly separated from the base 1, and then a suitable model of crimping plate 6 is selected to dock with the limiting groove 71, and it is limited and locked by the limiting mechanism 7. It is simple, efficient and practical.

[0028] In a further preferred embodiment of the present invention, Figure 1-5 As shown, a first return spring 76 is sleeved on the slide rod 74 , and two ends of the first return spring 76 are respectively abutted between the clamping block 75 and the crimping plate 6 .

[0029] In this embodiment, the sliding rod 74 is pushed to slide by the elastic force of the first return spring 76 , so that the clamping block 75 can abut against the locking block 73 and limit and lock the crimping plate 6 .

[0030] In a further preferred embodiment of the present invention, Figure 1-5 As shown, the unlocking unit includes an unlocking block 77 and an abutment groove 78. The unlocking block 77 is slidably engaged in the slot 72, and a protrusion is provided on the unlocking block 77. The abutment groove 78 is provided on the protrusion, and the end of the protrusion close to the locking block 73 is a slope structure. At the same time, the bottom of the abutment groove 78 is flush with the outermost side of the locking block 73.

[0031] In this embodiment, when the crimping plate 6 slides to drive the unlocking block 77 to move, the clamping block 75 abuts against the abutting groove 78. At this time, the clamping block 75 is separated from the locking block 73, so that the crimping plate 6 can be unlocked and pulled out.

[0032] In a further preferred embodiment of the present invention, Figure 1-5As shown, a limiting plate 79 is fixed on the crimping plate 6, and a positioning rod 710 is arranged on the limiting plate 79. A positioning hole is arranged on the crimping plate 6, and the positioning rod 710 is clamped in the positioning hole.

[0033] In this embodiment, the crimping plate 6 is limited by the limiting plate 79 and the positioning rod 710 .

[0034] In a further preferred embodiment of the present invention, Figure 1-5 As shown, a push plate 711 is slidably connected to one end of the limiting groove 71 away from the locking block 73 , and a second return spring 712 is provided between the push plate 711 and the base 1 , and the crimping plate 6 abuts against the push plate 711 .

[0035] In this embodiment, the push plate 711 is pushed by the elastic force of the second return spring 712 , and then the push plate 711 pushes the crimping plate 6 , so that the crimping plate 6 can quickly slide out of the limiting groove 71 .

[0036] In a further preferred embodiment of the present invention, Figure 1-5 As shown, at least four guide rods 2 are symmetrically arranged front, back, left, and right, and a top plate 3 is horizontally fixed on the top of the guide rod 2, a cylinder 4 is fixed at the center of the top plate 3, and the telescopic part of the cylinder 4 is connected to the pressure plate 5.

[0037] In this embodiment, the pressing plate 5 is driven to slide by the cylinder 4 and cooperates with the crimping plate 6 to perform crimping operation on the automobile wire harness.

[0038] It should be noted that, for the above-mentioned embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should know that the utility model is not limited by the described action sequence, because according to the utility model, some steps may be performed in other sequences or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the utility model.

[0039] In the several embodiments provided in the present application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely schematic, such as the division of the above-mentioned units. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.

[0040] The units described above as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0041] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. Heavy-duty wire crimping split die, characterized by: include: A base (1), a guide rod (2), a pressing plate (5), a pressing plate (6) and a limiting mechanism (7); The guide rod (2) is vertically fixed on the base (1), the pressing plate (5) is slidably connected to the guide rod (2) and is located above the base (1), the pressing plate (6) is connected to the base (1), and the limiting mechanism (7) is arranged between the base (1) and the pressing plate (6); The limiting mechanism (7) comprises a limiting groove (71), a clamping groove (72), a locking block (73), a sliding rod (74), a clamping block (75) and an unlocking unit. The limiting groove (71) is arranged horizontally on the base (1), the clamping groove (72) is arranged on one side of the crimping plate (6), the locking block (73) is fixed on the crimping plate (6) and is located at one end of the clamping groove (72), the sliding rod (74) is slidably connected in the base (1), the clamping block (75) is fixed on the sliding rod (74), and the clamping block (75) is in abutment with the locking block (73), and the unlocking unit is arranged on the crimping plate (6).

2. The heavy-duty wire crimping split die according to claim 1, characterized in that: The slide bar (74) is sleeved with a first return spring (76), and two ends of the first return spring (76) are respectively abutted between the clamping block (75) and the crimping plate (6).

3. The heavy-duty wire crimping split die according to claim 1, characterized in that: The unlocking unit comprises an unlocking block (77) and an abutting groove (78); the unlocking block (77) is slidably engaged with the locking groove (72); a protrusion is arranged on the unlocking block (77); the abutting groove (78) is arranged on the protrusion; and one end of the protrusion close to the locking block (73) is a slope structure; and the bottom of the notch of the abutting groove (78) is flush with the outermost side of the locking block (73).

4. The heavy-duty wire crimping split die according to claim 1, characterized in that: A limiting plate (79) is fixed on the crimping plate (6), and a positioning rod (710) is provided on the limiting plate (79). A positioning hole is provided on the crimping plate (6), and the positioning rod (710) is clamped in the positioning hole.

5. The heavy-duty wire crimping split die according to claim 1, characterized in that: A push plate (711) is slidably connected to one end of the limiting groove (71) away from the locking block (73), and a second return spring (712) is provided between the push plate (711) and the base (1), and the crimping plate (6) is in contact with the push plate (711).

6. The heavy-duty wire crimping split die according to claim 1, characterized in that: At least four guide rods (2) are symmetrically arranged in front, back, left and right directions, and a top plate (3) is horizontally fixed on the top of the guide rod (2). A cylinder (4) is fixed at the center of the top plate (3), and the telescopic part of the cylinder (4) is connected to the pressure plate (5).