Wire harness crimping device

By designing a wire harness crimping device with adjustment bolts and stripping structures, the problem that existing tools cannot strip away the wire harness insulation layer and crimping joints at the same time is solved, and the fast, stable and reliable wiring harness connection is achieved.

CN222705992UActive Publication Date: 2025-04-01SHANGHAI CHARLES PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202421280280.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-04-01
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

The existing wire harness crimping tools cannot meet the stripping of the wire harness insulation layer and the crimping of the crimping joints at the same time, and the stripping process requires careful operation, which can easily lead to damage to the wire harness.

Method used

A wire harness crimping device is designed, including clamping body one and clamping body two. The wire stripping structure of clamping body two adjusts the support height of the bottom plate by adjusting bolts, adjusts the wire stripping depth of the wire stripping knife body according to the thickness of the wire harness insulation layer, simplifies the wire stripping step, and realizes the quick connection between the wire harness and the crimping joint through the crimping structure.

Benefits of technology

The device can quickly complete the stripping steps and crimping steps before the wire harness crimping, simplifying the operation process, reducing production costs, and improving the stability and reliability of the wire harness connection.

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Abstract

The utility model relates to the technical field of electrical engineering construction tools, and particularly discloses a wire harness crimping device, which comprises a clamp body I, a clamp body II and a crimping structure, the clamp body I is hinged with the clamp body II through a shaft pin, the clamp body I comprises a clamp knife I and a clamp handle I, the clamp body II comprises a clamp knife II and a clamp handle II, a groove hole is formed in the top surface of the clamp knife II, and the crimping structure is arranged in the groove hole. And a wire stripping structure is embedded in the slotted hole. According to the technical scheme, the supporting height of the bottom plate is adjusted through the adjusting bolt, so that the wire stripping depth of the wire stripping cutter body is adjusted according to the thickness of a wire harness insulating layer, the wire stripping step before wire harness crimping is simplified, the crimping head is placed in the middle of the crimping structure, the stripped wire harness end is placed in the crimping head, and the wire stripping efficiency is improved. The device can quickly complete a wire stripping step and a crimping step before wire harness crimping, and is simple in structure, low in production cost, small in size and convenient to carry.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrical engineering construction tools, in particular to a wire harness crimping device. Background Art

[0002] Wire harness crimping is the process of connecting the wire harness to the crimping head through the crimping process using special tools and equipment. This method can ensure a firm and reliable connection and help improve the quality and stability of the electrical connection. Wire harness crimping requires the steps of stripping the insulation layer of the complete wire harness and crimping the conductor layer with the crimping head. The current tools cannot simultaneously meet the requirements of stripping the insulation layer of the wire harness and crimping the crimping head. Moreover, the current wire harness stripping tools need to strip the insulation layer more carefully, otherwise it is easy to cut the entire wire harness off. Improvement is needed. Therefore, we propose a wire harness crimping device. Utility Model Content

[0003] The utility model aims to provide a wire harness crimping device, which solves the problems raised in the background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wire harness crimping device, comprising a clamp body 1, a clamp body 2 and a crimping structure, the clamp body 1 is hingedly connected to the clamp body 2 through an axle pin, the clamp body 1 comprises a clamp blade 1 and a clamp handle 1, and the clamp body 2 comprises a clamp blade 2 and a clamp handle 2;

[0005] A slot is provided on the top surface of the second pliers blade, a wire stripping structure is embedded in the slot, the wire stripping structure includes a bottom plate, a wire stripping blade body arranged above the bottom plate, a concave hole is provided on the top surface of the bottom plate, a column is fixedly provided at the bottom of the wire stripping blade body, a spring is embedded on the outside of the column, the bottom end of the column is embedded in the concave hole, an adjusting bolt is threadedly connected to the bottom of the second pliers blade, and the top end of the adjusting bolt is rotatably connected to the bottom of the bottom plate;

[0006] The crimping structure comprises a crimping block 1 fixed on the bottom surface of the first pliers blade and a crimping block 2 fixed on the top surface of the second pliers blade.

[0007] As a preferred implementation of the technical solution of the present application, a threaded hole connected to the slotted hole is provided at the bottom of the second pliers blade, and the adjusting bolt is threadedly connected to the threaded hole.

[0008] As a preferred implementation of the technical solution of the present application, a bearing is embedded on the bottom surface of the base plate, and the top end of the adjusting bolt is embedded and connected with the inner ring of the bearing.

[0009] As a preferred implementation of the technical solution of the present application, the second pliers handle is provided with a through slot for accommodating the first pliers handle to pass through, and both the first pliers handle and the second pliers handle are provided with a matching hole for accommodating the shaft pin to pass through.

[0010] As a preferred implementation of the technical solution of the present application, the second crimping block is located between the wire stripping structure and the second clamp handle.

[0011] As a preferred implementation of the technical solution of the present application, the surfaces of the crimping block 1 and the crimping block 2 are both integrally formed with a convex strip group, and the thickness of the convex strip group is set to 0.5 mm.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] The technical solution of the present application adjusts the support height of the base plate by adjusting the bolts, thereby adjusting the stripping depth of the wire stripping knife body according to the thickness of the wire harness insulation layer, so that there is no need to pay special attention to the stripping depth when stripping the wire harness, and simplifies the wire stripping steps before crimping the wire harness. The crimping head is placed in the middle of the crimping structure, and the stripped wire harness end is placed inside the crimping head. The device can quickly complete the wire stripping steps before crimping the wire harness and the crimping steps, has a simple structure, low production cost, and a small size for easy carrying. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0015] Figure 1 This is a three-dimensional diagram of a wire harness crimping device of the utility model;

[0016] Figure 2 It is a side view of the clamp body 1 of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the clamp body 2 of the utility model;

[0018] Figure 4 It is a structural schematic diagram of the wire stripping structure of the utility model;

[0019] Figure 5 It is a cross-sectional view of the second pliers cutter of the utility model.

[0020] In the figure: 101, pliers blade one; 102, pliers handle one; 201, pliers blade two; 202, pliers handle two; 203, slot; 3, crimping structure; 301, crimping block one; 302, crimping block two; 4, axle pin; 401, matching hole; 5, wire stripping structure; 501, wire stripping blade body; 502, spring; 503, column; 504, bottom plate; 505, adjusting bolt; 506, concave hole; 6, through slot. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] Embodiment 1, as Figure 1-5 As shown, the utility model provides a technical solution: a wire harness crimping device, comprising a clamp body 1, a clamp body 2 and a crimping structure 3, the clamp body 1 is hingedly connected to the clamp body 2 through an axle pin 4, the clamp body 1 comprises a clamp blade 101 and a clamp handle 102, and the clamp body 2 comprises a clamp blade 201 and a clamp handle 202;

[0023] A slot hole 203 is provided on the top surface of the second pliers cutter 201, and a wire stripping structure 5 is embedded in the slot hole 203. The wire stripping structure 5 includes a bottom plate 504 and a wire stripping cutter body 501 arranged above the bottom plate 504. A concave hole 506 is provided on the top surface of the bottom plate 504. A column rod 503 is fixedly provided at the bottom of the wire stripping cutter body 501, and a spring 502 is embedded on the outside of the column rod 503. The bottom end of the column rod 503 is embedded in the concave hole 506. An adjusting bolt 505 is threadedly connected to the bottom of the second pliers cutter 201, and the top end of the adjusting bolt 505 is rotatably connected to the bottom of the bottom plate 504.

[0024] The crimping structure 3 includes a crimping block 1 301 fixed to the bottom surface of the pliers 101 and a crimping block 2 302 fixed to the top surface of the pliers 201;

[0025] The second clamp handle 202 is provided with a through slot 6 for accommodating the first clamp handle 102 to pass through, and both the first clamp handle 102 and the second clamp handle 202 are provided with a matching hole 401 for accommodating the shaft pin 4 to pass through.

[0026] In a specific embodiment of the present invention, the thickness of the pliers 101 and the pliers 201 is 10 mm, the slot 203 is a rectangular slot, the narrow side width of the slot 203 is 6 mm, the pliers handle 102 passes through the through slot 6, and then the matching holes 401 of the pliers handle 102 and the pliers handle 202 are aligned, the shaft pin 4 is simultaneously inlaid with the matching holes 40 of the pliers handle 102 and the pliers handle 202, and after the shaft pin 4 is assembled, two clamps are clamped at both ends thereof to prevent the shaft pin 4 from falling off, the shapes of the bottom plate 504 and the wire stripping knife body 501 match the slot 203, and the position of the bottom plate 504 is pushed by the adjusting bolt 505 to adjust the wire stripping depth of the wire stripping knife body 501, when the wire harness is placed on the wire stripping knife When the pliers 101 and the pliers 201 are engaged with each other at the cutting edge of the stripping knife body 501, the cutting edge of the stripping knife body 501 will cut the insulation layer of the wire harness. During the process, the stripping knife body 501 will repeatedly press the spring 502 for compression. After repeated cutting, the stripping knife body 501 can cut an incision in the insulation layer of the wire harness. The stripping depth of the stripping knife body 501 is adjusted according to the thickness of the insulation layer of the wire harness, so that there is no need to pay attention to the stripping depth when stripping the wire harness, which simplifies the stripping steps before crimping the wire harness. The crimping head is placed between the crimping block 1 301 and the crimping block 2 302, and the stripped wire harness end is placed inside the crimping head. Then, the crimping head is pressed together, and the stripped wire harness end can be crimped with the crimping head.

[0027] In some technical solutions, a threaded hole connected to the slot 203 is provided at the bottom of the pliers cutter 201, the adjusting bolt 505 is threadedly connected to the threaded hole, a bearing is embedded in the bottom surface of the base plate 504, and the top of the adjusting bolt 505 is embedded in the inner ring of the bearing. The adjusting bolt 505 is used to push the position of the base plate 504 to adjust the wire stripping depth of the wire stripping cutter body 501.

[0028] In some technical solutions, the crimping block 2 302 is located between the wire stripping structure 5 and the clamp handle 202. The surfaces of the crimping block 1 301 and the crimping block 2 302 are integrally formed with a convex strip group. The convex strip thickness of the convex strip group is set to 0.5 mm. The crimping block 1 301 and the crimping block 2 302 are used to crimp the crimping joint. The stripped wire harness end can be crimped with the crimping joint, and the convex strip group improves the stability when clamping the crimping joint.

[0029] Working principle: Use a flat tool to rotate the adjusting bolt 505 to adjust the height position of the bottom plate 504. Since a spring 502 is provided between the bottom plate 504 and the wire stripping knife body 501, the height of the wire stripping knife body 501 protruding from the slot 203 is adjustable. The wire harness is placed on the cutting edge of the wire stripping knife body 501. When the pliers 101 and the pliers 201 are engaged with each other, the cutting edge of the wire stripping knife body 501 will cut the insulation layer of the wire harness. During the process, the wire stripping knife body 501 will repeatedly press the spring. 502 is compressed. After repeated cutting, the wire stripping knife body 501 can cut an incision in the insulation layer of the wire harness. Then, the wire harness is rotated or the device is rotated to perform a circular cutting on the insulation layer of the wire harness. The pliers 101 and the pliers 201 are unfolded. After the insulation layer of the wire harness is stripped, the crimping head is placed between the crimping block 1 301 and the crimping block 2 302, and the stripped wire harness end is placed inside the crimping head. Then, the crimping head is pressed together, and the stripped wire harness end and the crimping head can be crimped.

Claims

1. A wire harness crimping device, characterized in that: The invention comprises a pliers body 1, a pliers body 2 and a crimping structure (3), wherein the pliers body 1 is hingedly connected to the pliers body 2 via an axle pin (4), the pliers body 1 comprises a pliers blade 1 (101) and a pliers handle 1 (102), and the pliers body 2 comprises a pliers blade 2 (201) and a pliers handle 2 (202); The top surface of the second pliers blade (201) is provided with a slot hole (203), a wire stripping structure (5) is embedded inside the slot hole (203), the wire stripping structure (5) comprises a bottom plate (504), a wire stripping blade body (501) arranged above the bottom plate (504), a concave hole (506) is provided on the top surface of the bottom plate (504), a column rod (503) is fixedly arranged at the bottom of the wire stripping blade body (501), a spring (502) is embedded outside the column rod (503), the bottom end of the column rod (503) is embedded inside the concave hole (506), an adjusting bolt (505) is threadedly connected to the bottom of the second pliers blade (201), and the top end of the adjusting bolt (505) is rotatably connected to the bottom of the bottom plate (504); The crimping structure (3) comprises a crimping block 1 (301) fixed to the bottom surface of the first pliers blade (101), and a crimping block 2 (302) fixed to the top surface of the second pliers blade (201).

2. A wire harness crimping device according to claim 1, characterized in that: A threaded hole connected to the slotted hole (203) is provided at the bottom of the second pliers blade (201), and the adjusting bolt (505) is threadedly connected to the threaded hole.

3. A wire harness crimping device according to claim 2, characterized in that: A bearing is inlaid on the bottom surface of the bottom plate (504), and the top end of the adjusting bolt (505) is inlaid and connected with the inner ring of the bearing.

4. A wire harness crimping device according to claim 1, characterized in that: The second clamp handle (202) is provided with a through slot (6) for accommodating the first clamp handle (102) to pass through, and both the first clamp handle (102) and the second clamp handle (202) are provided with a matching hole (401) for accommodating the shaft pin (4) to pass through.

5. A wire harness crimping device according to claim 1, characterized in that: The second crimping block (302) is located between the wire stripping structure (5) and the second clamp handle (202).

6. A wire harness crimping device according to claim 1, characterized in that: The surfaces of the first crimping block (301) and the second crimping block (302) are both integrally formed with a convex strip group, and the convex strip thickness of the convex strip group is set to 0.5 mm.