A static electricity removal device for polyester production process

By designing a polyester production process electrostatic removal device including a fixed shaft, a support drum, a baffle, an electric push rod, a support frame and an auxiliary drum, the problem of difficulty in adjusting the tension of the polyester filament in the existing devices is solved, effective electrostatic elimination and tension adjustment are achieved, and product quality and production efficiency are improved.

CN222706677UActive Publication Date: 2025-04-01WUJIANG TIANYUAN TEXTILE
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421330102.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-04-01
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The existing electrostatic removal device in the polyester production process is difficult to adjust the tension of the polyester filament while eliminating static electricity, resulting in the polyester filament being easily broken and causing losses.

Method used

A polyester production process electrostatic removal device is designed, including protective boxes and auxiliary components. Auxiliary components include fixed shafts, support drums, baffles, electric push rods, support frames and auxiliary drums. Through the combination of these components, the tension of the polyester filament can be adjusted to avoid breakage caused by excessive or excessive tension.

Benefits of technology

Effectively adjust the tension of polyester filaments to avoid breakage, and improve the efficiency of the production process and the quality of the product. At the same time, by providing an elimination component, it is possible to filter the gas while removing static electricity to prevent impurities from sticking to the polyester surface.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222706677U_ABST
    Figure CN222706677U_ABST
Patent Text Reader

Abstract

The utility model discloses a device for removing static electricity during polyester production, which relates to the technical field of polyester production, and includes a protective box and an auxiliary component. The front surface of the protective box is hingedly connected with a protective door. The auxiliary component is arranged inside the protective box, and the auxiliary component includes a fixed shaft, a supporting drum, a baffle, an electric push rod, a support frame and an auxiliary drum. The fixed shaft is arranged inside the protective box, and the surface of the fixed shaft is rotatably connected with the supporting drum, and baffles are arranged at the front and rear ends of the supporting drum. An electric push rod is installed on the upper surface of the protective box, and the lower end of the electric push rod penetrates the upper surface of the protective box and extends into the interior of the protective box. The device for removing static electricity during polyester production can adjust the tension of polyester filaments as needed through the auxiliary component to avoid damage to the polyester filaments due to excessive or insufficient tension. The device can filter gas while removing static electricity through the elimination component to prevent impurities from adhering to the polyester surface.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of polyester production, in particular to a static electricity removal device in the polyester production process. Background Art

[0002] Polyester, also known as polyester fiber or PET fiber, is a synthetic fiber. Polyester occupies an important position in synthetic fibers. It is known for its easy availability of raw materials, excellent performance, and wide range of uses. It has the characteristics of stable quality, good strength and wear resistance, and not easy to deform. In the production and processing of polyester, static electricity will affect the quality of polyester products and even affect the overall processing process. Therefore, a polyester filament production process static electricity removal device is needed to eliminate static electricity during polyester production. However, the current polyester production process static electricity removal device still has the following shortcomings:

[0003] For example, the patent document with application number 202322453623.1 discloses a polyester fiber static elimination device. The polyester fiber static elimination device sprays antistatic agent on the polyester fiber below through multiple groups of atomizing nozzles, allowing the antistatic agent to penetrate into the polyester fiber to preliminarily eliminate the static electricity generated by the friction between the polyester fiber production process and the transportation process. Then, when the polyester fiber that has been preliminarily treated passes under the static brush, the electric slide rail and the electric slider drive the static brush to brush the polyester fiber back and forth. However, it is inconvenient to adjust the tension of the polyester fiber during the static elimination process, which makes the polyester fiber easy to break due to excessive tension, causing certain losses.

[0004] Therefore, in view of this, the existing structural deficiencies are studied and improved, and a static electricity removal device for polyester production process is proposed. Utility Model Content

[0005] The purpose of the utility model is to provide a static electricity removal device in a polyester production process to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a static electricity removal device for a polyester production process, comprising a protective box and an auxiliary component, wherein a protective door is hingedly connected to the front surface of the protective box, the auxiliary component is arranged inside the protective box, and the auxiliary component comprises a fixed shaft, a supporting drum, a baffle, an electric push rod, a support frame and an auxiliary drum, the fixed shaft is arranged inside the protective box, and the surface of the fixed shaft is rotatably connected to the supporting drum, and baffles are arranged at the front and rear ends of the supporting drum, an electric push rod is installed on the upper surface of the protective box, and the lower end of the electric push rod penetrates the upper surface of the protective box and extends into the interior of the protective box, a support frame is installed on the bottom of the electric push rod, and the inner side of the lower end of the support frame is rotatably connected to the auxiliary drum.

[0007] Furthermore, through openings are provided on both side surfaces of the protection box, and an elimination component for eliminating static electricity is provided on the surface of the protection box.

[0008] Furthermore, the elimination component includes a fan, a primary filter and an air inlet scoop, and the fan is arranged on the upper surface of the protection box, the primary filter is installed on the upper surface of the fan, and the air inlet scoop is arranged on the upper surface of the fan.

[0009] Furthermore, the elimination component also includes a transition cavity, a negative ion generator, an air outlet and a dust filter, and a transition cavity is arranged at the bottom of the air inlet hopper, negative ion generators are installed at the front and rear ends of the transition cavity, and an air outlet is arranged on the lower side of the transition cavity, and a dust filter is installed at the lower inner end of the air outlet.

[0010] Furthermore, a left support plate is installed at the front and rear ends of the left surface of the protection box, and a limit plate is installed on the inner surface of the left support plate.

[0011] Furthermore, a support groove is provided on the inner surface of the limiting plate, and a fixed roller is rotatably connected to the inner side of the support groove.

[0012] Furthermore, right support plates are installed at the front and rear ends of the right surface of the protection box, and a servo motor is installed on the front side of the right support plate.

[0013] Furthermore, the output end of the servo motor is connected to a winding roller via a coupling, and limit plates are provided at the front and rear ends of the winding roller.

[0014] The utility model provides a static electricity removal device in polyester production process, which has the following beneficial effects:

[0015] 1. The utility model is provided with an auxiliary component, which includes a fixed shaft, a supporting drum, a baffle, an electric push rod, a supporting frame and an auxiliary drum. When in use, the polyester filament enters the interior of the protective box from the through opening on the left side, bypasses the supporting drum from the upper side, and then passes the polyester filament out from the through opening on the right side, and the electric push rod is started, so that the electric push rod drives the supporting frame to move downward, and then drives the auxiliary drum to move downward until the auxiliary drum squeezes the polyester filament downward so that the polyester filament can be tightened, and the auxiliary drum rises to relax the polyester filament, and the polyester filament is reeled outward after eliminating static electricity, so that the supporting drum rotates along the outer side of the fixed shaft, and the auxiliary drum rotates along the inner side of the supporting frame, so that the polyester filament moves more smoothly, so that the device can adjust the tension of the polyester filament according to needs to avoid damage to the polyester filament due to excessive or insufficient tension.

[0016] 2. The utility model is provided with an elimination component, which includes a fan, a primary filter and an air inlet hopper. The elimination component also includes a transition cavity, a negative ion generator, an air outlet and a dust filter. When in use, the negative ion generator is turned on to continuously generate negative ions in the transition cavity through the negative ion generator. At the same time, the fan is started to blow the outside air into the transition cavity through the air inlet hopper. When the air enters, the air is preliminarily filtered through the primary filter to prevent dust from entering the interior. After passing through the transition cavity, the wind with negative ions is blown to the surface of the polyester filament through the air outlet. When the air is discharged, the dust filter will further filter the gas to prevent smaller impurities from adhering to the polyester surface, so that the device can filter the gas while removing static electricity to prevent impurities from adhering to the polyester surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a three-dimensional structural diagram of an auxiliary component of a static electricity removal device in a polyester production process of the utility model;

[0018] Figure 2 This is a three-dimensional structural schematic diagram of a static electricity removal device in a polyester production process of the utility model;

[0019] Figure 3 This is a three-dimensional structural schematic diagram of an anti-static device for a polyester production process according to the utility model;

[0020] Figure 4 The utility model is a three-dimensional structural schematic diagram of a protective box of a static elimination device in a polyester production process.

[0021] In the figure: 1. Protection box; 2. Protection door; 3. Auxiliary components; 301. Fixed shaft; 302. Support drum; 303. Baffle; 304. Electric push rod; 305. Support frame; 306. Auxiliary drum; 4. Through opening; 5. Elimination component; 501. Fan; 502. Primary filter; 503. Air inlet hopper; 504. Transition cavity; 505. Negative ion generator; 506. Air outlet; 507. Dust filter; 6. Left support plate; 7. Limit plate; 8. Support slot; 9. Fixed roller; 10. Right support plate; 11. Servo motor; 12. Winding roller; 13. Limit plate. DETAILED DESCRIPTION

[0022] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0023] like Figures 1 to 4As shown, a static electricity removal device for a polyester production process includes a protective box 1 and an auxiliary component 3. The front surface of the protective box 1 is hingedly connected to a protective door 2. The auxiliary component 3 is arranged inside the protective box 1, and the auxiliary component 3 includes a fixed shaft 301, a supporting drum 302, a baffle 303, an electric push rod 304, a support frame 305 and an auxiliary drum 306. The fixed shaft 301 is arranged inside the protective box 1, and the surface of the fixed shaft 301 is rotatably connected to the supporting drum 302, and baffles 303 are provided at the front and rear ends of the supporting drum 302. An electric push rod 304 is installed on the upper surface of the protective box 1, and the lower end of the electric push rod 304 penetrates the upper surface of the protective box 1 and extends to the inside of the protective box 1. A support frame 305 is installed on the bottom of the electric push rod 304, and the inner side of the lower end of the support frame 305 is rotatably connected to the auxiliary drum 306.

[0024] The specific operation is as follows. When in use, the polyester filament enters the protective box 1 from the through opening 4 on the left, bypasses the supporting drum 302 from the upper side, and then passes through the through opening 4 on the right. The electric push rod 304 is started, so that the electric push rod 304 drives the supporting frame 305 to move downward, and then drives the auxiliary drum 306 to move downward until the auxiliary drum 306 squeezes the polyester filament downward so that the polyester filament can be tightened. The auxiliary drum 306 rises to relax the polyester filament. After the static electricity of the polyester filament is eliminated, it is rolled outward, so that the supporting drum 302 rotates along the outer side of the fixed axis 301, and the auxiliary drum 306 rotates along the inner side of the supporting frame 305, so that the polyester filament moves more smoothly.

[0025] Please refer to Figure 3 , through openings 4 are provided on both sides of the protective box 1, and an elimination component 5 for eliminating static electricity is provided on the surface of the protective box 1, the elimination component 5 includes a fan 501, a primary filter 502 and an air inlet 503, and the fan 501 is arranged on the upper surface of the protective box 1, the primary filter 502 is installed on the upper surface of the fan 501, and the air inlet 503 is provided on the upper surface of the fan 501, the elimination component 5 also includes a transition cavity 504, a negative ion generator 505, an air outlet 506 and a dust filter 507, and a transition cavity 504 is provided at the bottom of the air inlet 503, the negative ion generator 505 is installed at the front and rear ends of the transition cavity 504, and the lower side of the transition cavity 504 is provided with an air outlet 506, and the lower end of the inner side of the air outlet 506 is provided with a dust filter 507;

[0026] The specific operation is as follows. When in use, turn on the negative ion generator 505, and negative ions are continuously generated in the transition cavity 504 through the negative ion generator 505. At the same time, start the fan 501 to blow the outside air into the transition cavity 504 through the air inlet hopper 503. When the air enters, the air is initially filtered by the primary filter 502 to prevent dust from entering the interior. After passing through the transition cavity 504, the wind with negative ions is blown to the surface of the polyester filament through the air outlet 506 to eliminate static electricity. When the air is discharged, the dust filter 507 will further filter the gas to prevent smaller impurities from adhering to the polyester surface.

[0027] Please refer to Figure 2 and Figure 4 , left support plates 6 are installed at the front and rear ends of the left surface of the protection box 1, and a limit plate 7 is installed on the inner surface of the left support plate 6, and a support groove 8 is provided on the inner surface of the limit plate 7, and a fixed roller 9 is rotatably connected to the inner side of the support groove 8, and right support plates 10 are installed at the front and rear ends of the right surface of the protection box 1, and a servo motor 11 is installed on the front side of the right support plate 10, and the output end of the servo motor 11 is connected to a winding roller 12 through a coupling, and limit plates 13 are provided at the front and rear ends of the winding roller 12;

[0028] The specific operation is as follows. When in use, the fixed roller 9 with the polyester filament wound is fixed on the inner side of the support groove 8. After the outer end of the polyester filament passes through the interior of the protective box 1, it passes through the opening 4 on the right side and is fixed on the winding roller 12. While eliminating static electricity, the servo motor 11 is started, so that the servo motor 11 drives the winding roller 12 to rotate and the polyester filament is wound.

[0029] In summary, if Figures 1 to 4As shown, the static electricity removal device for the polyester production process is used. First, the fixed roller 9 with the polyester filament wound is fixed on the inner side of the support groove 8. The outer end of the polyester filament enters the interior of the protective box 1 from the through opening 4 on the left, bypasses the supporting drum 302 from the upper side, and then passes through the through opening 4 on the right and is fixed on the winding roller 12. Subsequently, the electric push rod 304 is started to drive the support frame 305 to move downward, thereby driving the auxiliary drum 306 to move downward until the auxiliary drum 306 squeezes the polyester filament downward so that the polyester filament can be tightened. The auxiliary drum 306 rises to relax the polyester filament. Subsequently, the servo motor 11 is started to drive the winding roller 12 to rotate to wind the polyester filament. During the winding process , so that the supporting drum 302 rotates along the outer side of the fixed shaft 301, and the auxiliary drum 306 rotates along the inner side of the supporting frame 305, so that the polyester filament moves more smoothly. At the same time, the negative ion generator 505 is turned on, and negative ions are continuously generated in the transition cavity 504 through the negative ion generator 505. At the same time, the fan 501 is started to blow the outside air into the transition cavity 504 through the air inlet hopper 503. When the air enters, the air is initially filtered by the primary filter 502 to prevent dust from entering the interior. After passing through the transition cavity 504, the wind with negative ions is blown to the surface of the polyester filament through the air outlet 506 to eliminate static electricity. When the air is discharged, the dust filter 507 will further filter the gas to prevent smaller impurities from adhering to the polyester surface.

[0030] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A device for removing static electricity in a polyester production process, comprising a protective box (1) and an auxiliary component (3), characterized in that: The front surface of the protection box (1) is hingedly connected to a protection door (2); the auxiliary component (3) is arranged inside the protection box (1), and the auxiliary component (3) comprises a fixed shaft (301), a supporting drum (302), a baffle (303), an electric push rod (304), a support frame (305) and an auxiliary drum (306); the fixed shaft (301) is arranged inside the protection box (1), and the surface of the fixed shaft (301) is rotatably connected to the supporting drum (302), and baffles (303) are arranged at the front and rear ends of the supporting drum (302); the upper surface of the protection box (1) is installed with an electric push rod (304), and the lower end of the electric push rod (304) passes through the upper surface of the protection box (1) and extends into the interior of the protection box (1); the bottom of the electric push rod (304) is installed with a support frame (305), and the inner side of the lower end of the support frame (305) is rotatably connected to the auxiliary drum (306).

2. The static electricity removal device for polyester production process according to claim 1, characterized in that: The surfaces of both sides of the protection box (1) are provided with through openings (4), and the surface of the protection box (1) is provided with an elimination component (5) for eliminating static electricity.

3. The anti-static device for polyester production process according to claim 2, characterized in that: The elimination component (5) comprises a fan (501), a primary filter (502) and an air inlet scoop (503), and the fan (501) is arranged on the upper surface of the protection box (1), the primary filter (502) is installed on the upper surface of the fan (501), and the air inlet scoop (503) is arranged on the upper surface of the fan (501).

4. The static electricity removal device for polyester production process according to claim 3, characterized in that: The elimination component (5) also includes a transition cavity (504), a negative ion generator (505), an air outlet (506) and a dust filter (507), and a transition cavity (504) is arranged at the bottom of the air inlet hopper (503), the negative ion generator (505) is installed at the front and rear ends of the transition cavity (504), and an air outlet (506) is arranged on the lower side of the transition cavity (504), and a dust filter (507) is installed at the lower end of the inner side of the air outlet (506).

5. The static electricity removal device for polyester production process according to claim 1, characterized in that: A left support plate (6) is installed at the front and rear ends of the left surface of the protection box (1), and a limit plate (7) is installed on the inner surface of the left support plate (6).

6. The static electricity removal device for polyester production process according to claim 5, characterized in that: The inner surface of the limiting plate (7) is provided with a supporting groove (8), and a fixed roller (9) is rotatably connected to the inner side of the supporting groove (8).

7. The static electricity removal device for polyester production process according to claim 1, characterized in that: A right support plate (10) is installed at the front and rear ends of the right surface of the protection box (1), and a servo motor (11) is installed at the front side of the right support plate (10).

8. The static electricity removal device for polyester production process according to claim 7, characterized in that: The output end of the servo motor (11) is connected to a winding roller (12) via a coupling, and limit plates (13) are provided at the front and rear ends of the winding roller (12).

Citation Information

Patent Citations

  • Polyester fiber static elimination device

    CN220755114U