Walnut cleaning device
By designing a walnut cleaning device including a spiral plate, an anti-blocking discharge mechanism and a separation cleaning mechanism, the problem that walnuts are not easy to be cleaned and blocked during batch cleaning of existing equipment is solved, and the comprehensive cleaning of walnuts and the continuous work of the equipment is achieved.
Patent Information
- Application Number
- CN202420760595.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-13
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-04-13
AI Technical Summary
It is difficult to ensure that all walnuts are cleaned during batch cleaning, especially the gaps caused by irregular patterns on the walnut surface are difficult to clean, and the equipment is prone to walnut clogging.
A walnut cleaning device is designed, including a chassis, feed port, cleaning bucket, anti-blocking discharge mechanism and separation cleaning mechanism. The cleaning barrel is equipped with a spiral plate and a rubber stop. The spiral plate is driven by the motor to realize the initial cleaning of walnuts; the anti-blocking discharge mechanism prevents walnuts from being blocked through the vibration plate and the turntable; the separation and cleaning mechanism performs secondary deep cleaning and sewage separation through a rotating brush.
The initial cleaning and secondary deep cleaning of walnuts are achieved, ensuring that every gap on the walnut surface can be cleaned, avoiding walnut clogging problems, and improving the efficiency and sustainability of the equipment.
Smart Images
Figure CN222707532U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of walnut cleaning, in particular to a walnut cleaning device. Background Art
[0002] Whether walnuts are used as medicine, eaten raw, boiled, dipped in sugar, or cooked, they have good effects such as nourishing blood and qi, nourishing the kidney and replenishing essence, relieving cough and asthma, moistening dryness and relieving constipation. There are many ways to eat walnuts. Boil walnuts with appropriate amount of salt water, drink the water and eat the residue to treat kidney deficiency and low back pain, spermatorrhea, impotence, forgetfulness, tinnitus, frequent urination and other symptoms. Walnuts are cooked into porridge with coix seeds, chestnuts, etc., which can cure frequent urination, spermatorrhea, loose stools, and diarrhea at dawn. Walnuts are dipped in sugar with sesame and lotus seeds to nourish the heart and brain, and can also cure sweating. Eating walnuts raw with longan meat and hawthorn can improve heart function. Walnuts are also widely used to treat neurasthenia, hypertension, coronary heart disease, emphysema, stomachache and other symptoms.
[0003] The walnuts picked are all green-skinned fruits. No matter they are left naturally to wait for the skin to age or are peeled, the walnut fruits obtained are the products we see. The peeled walnut fruits need to be dried and washed, because when the peeled walnut fruits are dried or placed, there will be a lot of dust and rotten and aged skin on the surface. They must be washed before various processing and use. Many of the existing ones are washed by hand, which is difficult to clean the walnuts, and it is time-consuming and labor-intensive, and inefficient. Machinery can replace manual labor to improve efficiency, but some existing equipment will put a large amount of products at one time when performing batch washing, and it is difficult to ensure that all walnuts are cleaned. Moreover, the surface of the walnuts is irregular, which will bring great inconvenience to cleaning, and the gaps are difficult to clean. After the walnuts are washed, a large number of walnuts need to be separated and collected at the same time. They are also easy to get stuck at the discharge port of the equipment, resulting in the inability to continue the subsequent work of the equipment, and may also cause damage to the equipment. Utility Model Content
[0004] The purpose of the utility model is to provide a walnut cleaning device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a walnut cleaning device, comprising a chassis, a feed port is arranged on the top of the chassis, a support frame is arranged on the top of the chassis, a cleaning bucket is arranged at the bottom of the feed port, an overflow hole is opened on the right side of the chassis, a cleaning mechanism is arranged in the cleaning bucket, an anti-blocking discharging mechanism is arranged at the bottom of the cleaning bucket, a separation and cleaning mechanism is arranged below the anti-blocking discharging mechanism, and a partition is arranged at the bottom of the chassis.
[0006] Preferably, the cleaning mechanism includes a support frame, a first rotating shaft is arranged at the bottom of the support frame, two spiral plates of the first rotating shaft, the plate surfaces of the two spiral plates are provided with rubber blocks, a motor is arranged at the top of the first rotating shaft, the motor is fixed in the inner cavity of the support frame, the two spiral plates are engaged with each other and are driven by the same motor, one rotating forward and the other rotating backward.
[0007] Preferably, the anti-blocking discharging mechanism includes a first discharging port, a vibration plate is arranged at the top of the inner cavity of the first discharging port, a turntable is arranged at the middle of the inner cavity of the first discharging port, and a rotating shaft is fixedly connected to the top of the turntable.
[0008] Preferably, the separation and cleaning mechanism includes a second rotating shaft, the outer walls of the two second rotating shafts are provided with rotating brushes, a plurality of overflow holes are opened on the right side of the chassis, a second discharge port is provided at the bottom of the chassis, a valve is provided at the top of the second discharge port, and a motor is provided on the second rotating shaft.
[0009] Preferably, a motor is disposed at the bottom of the rotating shaft, and a support rod is disposed at the bottom of the motor. The support rod passes through the first discharge port and the bottom end thereof is disposed on the top of the partition.
[0010] Preferably, the two second rotating shafts are meshed with each other via gears and are controlled by the same motor, with opposite rotation directions. The two rotating brushes are distributed in a circular array and the distance between the two is approximately equal to the diameter of a walnut.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] 1. The walnut cleaning device, through the coordinated use of a chassis, a feed port, a support frame, a cleaning barrel, a partition, a first rotating shaft, a spiral plate, a rubber stopper, a first discharge port, a vibration plate, a turntable, and a rotating shaft, plays the role of initially cleaning the walnuts and preventing the walnuts from being stuck in the discharge port, thereby achieving the purpose of improving efficiency and ensuring that the setting can work continuously, and solving the problems of low efficiency of manual cleaning and easy blockage of walnut output during equipment cleaning.
[0013] 2. The walnut cleaning device, through the coordinated use of a chassis, a feed port, a cleaning bucket, an overflow hole, a partition, a first rotating shaft, a spiral plate, a rubber stopper, a first discharging port, a vibration plate, a turntable, a rotating shaft, a second rotating shaft, a rotating brush, and a second discharging port, plays a role of secondary deep cleaning of walnut kernels and separation of walnuts and sewage, thereby achieving the purpose of completely cleaning and collecting walnuts, and solving the problem that the gaps on the surface of the walnuts may not be completely cleaned. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model.
[0015] Figure 2 It is a schematic side sectional view of the structure of the utility model.
[0016] Figure 3 It is a side-section stereoscopic schematic diagram of the structure of the utility model.
[0017] Figure 4 It is a front sectional schematic diagram of the structure of the utility model.
[0018] Figure 5 It is a schematic diagram of the anti-blocking mechanism structure of the utility model.
[0019] Figure 6 It is a schematic diagram of the partial structure of the cleaning mechanism of the utility model.
[0020] In the figure: 1. chassis; 2. feed port; 3. support frame; 4. cleaning barrel; 5. overflow hole; 6. partition; 7. first rotating shaft; 8. spiral plate; 9. rubber stopper; 10. first discharge port; 11. vibration plate; 12. turntable; 13. rotating shaft; 14. second rotating shaft; 15. rotating brush; 16. second discharge port. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Example: See Figure 1-6 The utility model provides a technical solution: a walnut cleaning device, comprising a chassis 1, a feed port 2 is arranged on the top of the chassis 1, a support frame 3 is arranged on the top of the chassis 1, a cleaning bucket 4 is arranged at the bottom of the feed port 2, an overflow hole 5 is opened on the right side of the chassis 1, a cleaning mechanism is arranged in the cleaning bucket 4, an anti-blocking discharging mechanism is arranged at the bottom of the cleaning bucket 4, a separation and cleaning mechanism is arranged below the anti-blocking discharging mechanism, and a partition 6 is arranged at the lower part of the chassis 1.
[0023] Among them, the cleaning mechanism includes a support frame 3, a first rotating shaft 7 is arranged at the bottom of the support frame 3, two spiral plates 8 of the first rotating shaft 7, the plate surfaces of the two spiral plates 8 are arranged with rubber blocks 9, and a motor is arranged at the top of the first rotating shaft 7. The motor is fixed in the inner cavity of the support frame 3, and the two spiral plates 8 are engaged with each other and driven by the same motor, one rotating forward and the other rotating backward.
[0024] The walnuts need to be cleaned before being processed after being picked. The existing equipment uses a stirring mechanism to achieve large-scale cleaning during cleaning, which may result in incomplete cleaning and damage to the walnuts. In the present embodiment, when cleaning the walnuts, the walnuts are poured into the cleaning bucket 4 from the feed port 2, and the walnuts will roll down along the spiral plate 8. The motor is started, so that the motor drives the first rotating shaft 7 to rotate, thereby driving the spiral plate 8 to rotate. Since the two spiral plates 8 are engaged with each other and driven by the same motor, one is rotating forward and the other is rotating backward, and a rubber stopper 9 is provided on the spiral plate 8, the walnuts can roll along the spiral plate 8, so that the surface of the walnuts can be cleaned, thereby achieving the purpose of initial cleaning of the walnuts.
[0025] Among them, the anti-blocking discharge mechanism includes a first discharge port 10, a vibration plate 11 is arranged at the top of the inner cavity of the first discharge port 10, a turntable 12 is arranged in the middle of the inner cavity of the first discharge port 10, and a rotating shaft 13 is fixedly connected to the top of the turntable 12.
[0026] After the walnuts have been cleaned, they need to be discharged from the cleaning barrel 4. At this time, a large number of walnuts need to be discharged at one time. The existing equipment lacks an anti-blocking mechanism. In this embodiment, when the walnuts roll down from the first discharge port 10, they will first pass through the vibration plate 11. Since the walnuts have a certain mass, they will be affected by gravity when falling, and when the walnuts contact the vibration plate 11, they will act on the vibration plate 11, causing the vibration plate 11 to vibrate, which can prevent a large number of walnuts from entering the first discharge port 10 at one time. A turntable 12 is also provided in the middle of the inner cavity of the first discharge port 10. When the motor connected to the rotating shaft 13 is started, the motor will drive the rotating shaft 13 to rotate, thereby driving the turntable 12 to rotate, which can well prevent the walnuts from blocking the first discharge port 10, thereby achieving the purpose of smoothly outputting the walnuts.
[0027] Among them, the separation and cleaning mechanism includes a second rotating shaft 14, the outer walls of the two second rotating shafts 14 are provided with rotating brushes 15, a plurality of overflow holes 5 are opened on the right side of the chassis 1, a second discharge port 16 is provided at the bottom of the chassis 1, a valve is provided at the top of the second discharge port 16, and a motor is provided on the second rotating shaft 14.
[0028] There are irregular stripes on the surface of walnuts, and the dirt and dust in the gaps between these stripes are often difficult to clean. Existing equipment cannot clean these gaps, so there is a problem of incomplete cleaning. In this embodiment, after the initial cleaning by the cleaning mechanism, the walnuts will fall to the bottom through the first discharge port 10, and then pass through the rotating brush 15. The motor is started, so that the motor drives the two second rotating shafts 14 to rotate at the same time, so that the rotating brush 15 rotates relatively, which can well wash the gaps on the surface of the walnuts, and perform a secondary cleaning of the walnuts. The sewage will overflow from the overflow hole 5. After the sewage is drained, the valve is opened to allow the walnuts to roll out from the second discharge port 16, thereby achieving the purpose of deep cleaning and separation of walnuts from sewage.
[0029] A motor is disposed at the bottom of the rotating shaft 13 , and a support rod is disposed at the bottom of the motor. The support rod passes through the first discharge port 10 and the bottom end of the support rod is disposed on the top of the partition 6 .
[0030] In this embodiment, when the walnuts roll downward from the first discharge port 10, the motor can provide power to the rotating disk 12, thereby preventing the walnuts from blocking the first discharge port 10 and affecting subsequent operations of the equipment.
[0031] The two second rotating shafts 14 are meshed with each other through gears and are controlled by the same motor, with opposite rotation directions. The two rotating brushes 15 are distributed in a circular array and the distance between the two is approximately equal to the diameter of a walnut.
[0032] In this embodiment, when the walnuts are cleaned for the second time, the motor can provide power to the second rotating shaft 14, and at the same time enable the rotating brush 15 to form a relative position, thereby cleaning the depth of the stripe gap on the surface of the walnut. Since the distance between the two is approximately equal to the diameter of a walnut, the walnuts after the second cleaning will fall from the gap to the bottom.
[0033] Working principle: Pour the walnuts into the cleaning bucket 4 from the feed port 2, the walnuts will roll down along the spiral plate 8, start the motor, so that the motor drives the first rotating shaft 7 to rotate, thereby driving the spiral plate 8 to rotate. Since the two spiral plates 8 are engaged with each other and driven by the same motor, one is forward rotating and the other is reverse rotating, and a rubber stopper 9 is provided on the spiral plate 8, the walnuts can roll along the spiral plate 8, so that the surface of the walnuts can be cleaned; after the walnuts are washed, they need to be discharged from the cleaning bucket 4. When the walnuts roll down from the first discharge port 10, they will first pass through the vibration plate 11. Due to the certain mass of the walnuts themselves, they will be affected by gravity when falling, and when the walnuts touch the vibration plate 11, they will act on the vibration plate 11, causing the vibration plate 11 to vibrate, which can prevent a large number of walnuts from entering the first discharge port 10 at one time. A turntable 12 is also provided in the middle of the inner cavity of the first discharge port 10. When the motor connected to the rotating shaft 13 is started, the motor will drive the rotating shaft 13 to rotate, thereby driving the turntable 12 to rotate, which can well prevent the walnuts from blocking the first discharge port 10 and achieve the purpose of smoothly outputting the walnuts; there are irregular stripes on the surface of the walnuts, and the mud and dust in the gaps between these stripes are often difficult to clean. After the initial cleaning, they will fall to the bottom through the first discharge port 10, and then pass through the rotating brush 15. The motor is started, so that the motor drives the two second rotating shafts 14 to rotate at the same time, so that the rotating brush 15 rotates relatively, which can well wash the gaps on the surface of the walnuts, and perform a secondary cleaning of the walnuts. After the secondary cleaning, the walnuts will fall to the bottom from the gaps, and the sewage will overflow from the overflow hole 5. After the sewage is drained, the valve is opened to allow the walnuts to roll out from the second discharge port 16 for collection.
[0034] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A walnut cleaning device, comprising a housing (1), characterized in that: The top of the chassis (1) is provided with a feed port (2), the top of the chassis (1) is provided with a support frame (3), the bottom of the feed port (2) is provided with a cleaning bucket (4), the right side of the chassis (1) is provided with a water overflow hole (5), a cleaning mechanism is provided in the cleaning bucket (4), the bottom of the cleaning bucket (4) is provided with an anti-blocking discharge mechanism, a separation and cleaning mechanism is provided below the anti-blocking discharge mechanism, and a partition (6) is provided at the bottom of the chassis (1).
2. A walnut cleaning device according to claim 1, characterized in that: The cleaning mechanism comprises a support frame (3), a first rotating shaft (7) is arranged at the bottom of the support frame (3), two spiral plates (8) of the first rotating shaft (7), the plate surfaces of the two spiral plates (8) are provided with rubber stoppers (9), a motor is arranged at the top of the first rotating shaft (7), the motor is fixed in the inner cavity of the support frame (3), the two spiral plates (8) are engaged with each other and driven by the same motor, one is rotating in the forward direction and the other is rotating in the reverse direction.
3. A walnut cleaning device according to claim 1, characterized in that: The anti-blocking discharge mechanism comprises a first discharge port (10), a vibration plate (11) is arranged at the top of the inner cavity of the first discharge port (10), a rotating disk (12) is arranged in the middle of the inner cavity of the first discharge port (10), and a rotating shaft (13) is fixedly connected to the top of the rotating disk (12).
4. A walnut cleaning device according to claim 1, characterized in that: The separation and cleaning mechanism comprises a second rotating shaft (14), the outer walls of the two second rotating shafts (14) are provided with rotating brushes (15), a plurality of overflow holes (5) are opened on the right side of the chassis (1), a second discharge port (16) is provided at the bottom of the chassis (1), a valve is provided at the top of the second discharge port (16), and a motor is provided on the second rotating shaft (14).
5. A walnut cleaning device according to claim 3, characterized in that: A motor is arranged at the bottom of the rotating shaft (13), and a support rod is arranged at the bottom of the motor. The support rod passes through the first discharge port (10) and the bottom end of the support rod is arranged on the top of the partition (6).
6. A walnut cleaning device according to claim 4, characterized in that: The two second rotating shafts (14) are meshed with each other via gears and are controlled by the same motor, with opposite rotation directions. The two rotating brushes (15) are distributed in a circular array and the distance between the two is approximately equal to the diameter of a walnut.