An ultrasonic cyclone filter

By combining swirl discharge and ultrasonic vibration in the slag flushing water filter in the metallurgy industry, an ultrasonic cyclone filter is designed to solve the problems of filter mesh clogging and scaling, and efficient impurity removal and filtration accuracy are achieved.

CN222709189UActive Publication Date: 2025-04-04XIAN DINGHUA LIANCHUANG ENG TECH CO LTD
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Patent Information

Application Number
CN202421380129.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-04-04
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

The existing metallurgical industry slag flushing filters are prone to clogging and scaling due to the presence of slag cotton and solid impurities, which will affect the normal operation of the filter.

Method used

An ultrasonic cyclone filter is designed. By combining cyclone waste discharge with ultrasonic vibration, the cavitation of ultrasonic waves and the precipitation of cyclone flows can achieve efficient filtration and removal of impurities in water.

Benefits of technology

This technology not only ensures the filtering accuracy of the filter, but also effectively prevents the filter screen from being blocked and scaling, ensuring the long-term stable operation of the filter.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an ultrasonic cyclone filter, comprising a cylindrical shell and a top cover fixed on the top surface of the cylindrical shell, a sewage pipe is arranged at the bottom of the cylindrical shell, a cyclone liquid inlet inlet communicating with the inner side of the cylindrical shell is arranged on one side of the top end of the cylindrical shell, an annular support seat is fixed on the inner side of the cylindrical shell, and a filter screen is installed above the annular support seat, an ultrasonic transducer is installed on the top surface of the top cover, a vibrating rod is connected to the bottom surface of the ultrasonic transducer, and the bottom end of the vibrating rod passes through the inner side of the cylindrical shell and is connected to the filter screen, and a plurality of supporting springs are connected between the bottom end of the filter screen and the top surface of the annular support seat; the utility model proposes an ultrasonic cyclone filter by combining cyclone sewage discharge with ultrasonic vibration, which not only ensures the filtering accuracy of the filter, but also ensures that the filter screen is not easily blocked or scaled.
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Description

Technical Field

[0001] The utility model belongs to the technical field of cyclone filters, and in particular relates to an ultrasonic cyclone filter. Background Art

[0002] At present, the main treatment process of blast furnace slag in my country is water quenching slag process. After the high-temperature slag of 1400-1500 degrees in the blast furnace flows out through the slag outlet, it enters the slag flushing trough through the slag groove. With a certain amount of water, water pressure and trough slope, the water and slag flow into a certain angle, and then impact quenching into qualified water slag;

[0003] Therefore, the slag flushing water contains a large amount of slag cotton and solid impurities, as well as calcium silicate, dicalcium silicate, silicon dioxide, magnesium silicate, iron oxide, sulfide and other impurities, which can easily cause the filter screen of the filter to be blocked and scaled, resulting in the existing slag flushing water filters in the metallurgical industry often being blocked and difficult to operate. For this reason, the utility model proposes an ultrasonic cyclone filter. Utility Model Content

[0004] The purpose of the utility model is to provide an ultrasonic cyclone filter to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an ultrasonic cyclone filter, comprising a cylindrical shell and a top cover fixed on the top surface of the cylindrical shell, a sewage pipe is arranged at the bottom of the cylindrical shell, a cyclone liquid inlet inlet communicating with the inner side of the cylindrical shell is arranged on one side of the top end of the cylindrical shell, an annular support is fixed on the inner side of the cylindrical shell, and a filter screen is installed above the annular support, an ultrasonic transducer is installed on the top surface of the top cover, a vibrating rod is connected to the bottom surface of the ultrasonic transducer, and the bottom end of the vibrating rod passes through the inner side of the cylindrical shell and is connected to the filter screen, and a plurality of supporting springs are connected between the bottom end of the filter screen and the top surface of the annular support.

[0006] Preferably, the top end of the support spring is fixed to the bottom end surface of the filter screen, and the bottom end of the support spring is fixed to the top surface of the annular support seat.

[0007] Preferably, a rod hole corresponding to the vibrating rod is opened on the surface of the top cover.

[0008] Preferably, a mounting seat is fixed to the outer surface of the bottom end of the ultrasonic transducer, and the mounting seat is fixed to the top surface of the top cover by bolts.

[0009] Preferably, it also includes a sealing structure, which is arranged between the mounting seat and the top cover, and the sealing structure includes an annular rubber seat and an annular top protrusion. The top surface of the top cover is provided with an annular mounting groove corresponding to the annular rubber seat relative to the outer side of the rod hole, and the annular rubber seat is fixed to the inner side of the annular mounting groove. The top surface of the annular rubber seat is provided with an integrated annular top protrusion, and the bottom surface of the mounting seat is provided with an annular sealing groove corresponding to the annular top protrusion, and the annular top protrusion is squeezed into the annular sealing groove. The inner wall of the annular rubber seat is provided with an integrated annular inner protrusion, and the annular inner protrusion is in extrusion contact with the vibration rod.

[0010] Preferably, a circular cavity is defined in the annular rubber seat.

[0011] Compared with the prior art, the utility model has the following beneficial effects: the utility model combines cyclone drainage with ultrasonic vibration to propose an ultrasonic cyclone filter, which not only ensures the filtering accuracy of the filter, but also ensures that the filter screen is not easily blocked or scaled. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of the utility model;

[0013] Figure 2 It is a partial cross-sectional view of the utility model;

[0014] Figure 3 For this utility model Figure 2 A partial enlarged view of the middle A area;

[0015] Figure 4 For this utility model Figure 2 A partial enlarged view of the middle B area;

[0016] In the figure: 11, cylindrical shell; 12, sewage pipe; 13, top cover; 14, filter screen; 15, annular support seat; 16, annular mounting groove; 17, rod hole; 18, swirl liquid inlet inlet; 21, ultrasonic transducer; 22, mounting seat; 221, annular sealing groove; 23, vibrating rod; 24, support spring; 31, annular rubber seat; 32, annular top protrusion; 33, annular inner protrusion. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] Example 1

[0019] See also Figures 1 to 4 , which is the first embodiment of the utility model, and this embodiment provides a technical solution: an ultrasonic cyclone filter, comprising a cylindrical shell 11 and a top cover 13 fixed on the top surface of the cylindrical shell 11, a sewage pipe 12 is arranged at the bottom of the cylindrical shell 11, a cyclone liquid inlet 18 communicating with the inner side of the cylindrical shell 11 is arranged on one side of the top of the cylindrical shell 11, an annular support 15 is fixed on the inner side of the cylindrical shell 11, and a filter screen 14 is installed above the annular support 15, an ultrasonic transducer 21 is installed on the top surface of the top cover 13, and the model of the ultrasonic transducer 21 is KDYA-300-050AB-CTY, the ultrasonic transducer 21 can generate regular vibrations greater than 25kHz under electric field excitation. A vibration rod 23 is connected to the bottom surface of the ultrasonic transducer 21, and the bottom end of the vibration rod 23 penetrates the inner side of the cylindrical shell 11 and is connected to the filter 14. The vibration rod 23 is a passive device, which changes the amplitude of the vibration input by the ultrasonic transducer 21 and then transmits it to the filter 14, completing the impedance transformation. The amplitude of the ultrasonic wave can reach 50μm. A plurality of support springs 24 are connected between the bottom end of the filter 14 and the top surface of the annular support 15.

[0020] The top end of the support spring 24 is welded and fixed to the bottom end surface of the filter screen 14 , and the bottom end of the support spring 24 is welded and fixed to the top surface of the annular support seat 15 .

[0021] A rod hole 17 corresponding to the vibrating rod 23 is opened on the surface of the top cover 13 to allow the vibrating rod 23 to pass through smoothly.

[0022] A mounting seat 22 is welded and fixed to the outer surface of the bottom end of the ultrasonic transducer 21 , and the mounting seat 22 is fixed to the top surface of the top cover 13 by bolts, so as to achieve stable installation of the ultrasonic transducer 21 .

[0023] In summary, in actual use, when the slag water enters the interior of the cylindrical shell 11 along the tangential direction through the cyclone liquid inlet 18, a cyclone will be formed inside the cylindrical shell 11. Impurities such as slag and suspended solids are precipitated at the lower part along the wall of the cylindrical shell 11 under the action of centrifugal force, gravity and gravity, and are discharged through the sewage pipe 12. In this process, the filter screen 14 will filter the impurities in the water. At the same time, the filter screen 14 is driven by the vibration rod 23 to vibrate at a frequency higher than 20kHz to generate ultrasonic waves. The ultrasonic wave utilizes its cavitation effect in the water. When the sound pressure reaches a certain value, a local temporary negative pressure area will be formed on the surface of the filter screen 14 in the liquid. Countless bubbles are quickly formed and quickly imploded to generate shock waves, such as peeling off the dirt layer, and thus being carried away by the cyclone sewage.

[0024] Example 2

[0025] See also Figures 1 to 4 , which is the second embodiment of the utility model, is based on the previous embodiment, and the difference is that the sealing performance of the ultrasonic transducer 21 after installation can be improved by setting a sealing structure.

[0026] Specifically, it also includes a sealing structure, which is arranged between the mounting seat 22 and the top cover 13. The sealing structure includes an annular rubber seat 31 and an annular top protrusion 32. The top surface of the top cover 13 is provided with an annular mounting groove 16 corresponding to the annular rubber seat 31 relative to the outer side of the rod hole 17. The annular rubber seat 31 is glued and fixed to the inner side of the annular mounting groove 16. The top surface of the annular rubber seat 31 is provided with an integrated annular top protrusion 32. Both are made of rubber material and will undergo elastic deformation when squeezed. The bottom surface of the mounting seat 22 is provided with an annular sealing groove 221 corresponding to the annular top protrusion 32. The annular top protrusion 32 is squeezed into the annular sealing groove 221, so that the mounting seat 22 has good sealing performance after being fixed on the top of the top cover 13.

[0027] Among them, the inner wall of the annular rubber seat 31 is provided with an integrated annular inner protrusion 33, both of which are made of rubber material and will undergo elastic deformation when squeezed. The annular inner protrusion 33 is squeezed and contacted with the vibration rod 23, which can further improve the installation sealing of the ultrasonic transducer 21.

[0028] A circular cavity is defined in the annular rubber seat 31 , so that the annular top protrusion 32 and the annular inner protrusion 33 have sufficient deformation space when being squeezed.

[0029] Although the embodiments of the present invention have been shown and described (see the above detailed description for details), it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An ultrasonic cyclone filter, comprising a cylindrical housing (11) and a top cover (13) fixed to the top surface of the cylindrical housing (11), wherein a sewage discharge pipe (12) is provided at the bottom of the cylindrical housing (11), characterized in that: A swirl liquid inlet (18) communicating with the inner side of the cylindrical shell (11) is provided on one side of the top end of the cylindrical shell (11); an annular support seat (15) is fixed on the inner side of the cylindrical shell (11); a filter screen (14) is installed above the annular support seat (15); an ultrasonic transducer (21) is installed on the top surface of the top cover (13); a vibrating rod (23) is connected to the bottom surface of the ultrasonic transducer (21); the bottom end of the vibrating rod (23) passes through the inner side of the cylindrical shell (11) and is connected to the filter screen (14); a plurality of supporting springs (24) are connected between the bottom end of the filter screen (14) and the top surface of the annular support seat (15).

2. The ultrasonic cyclone filter according to claim 1, characterized in that: The top end of the support spring (24) is fixed to the bottom end surface of the filter screen (14), and the bottom end of the support spring (24) is fixed to the top surface of the annular support seat (15).

3. The ultrasonic cyclone filter according to claim 1, characterized in that: The surface of the top cover (13) is provided with a rod hole (17) corresponding to the vibrating rod (23).

4. The ultrasonic cyclone filter according to claim 1, characterized in that: A mounting seat (22) is fixed to the outer surface of the bottom end of the ultrasonic transducer (21), and the mounting seat (22) is fixed to the top surface of the top cover (13) by means of bolts.

5. The ultrasonic cyclone filter according to claim 1, characterized in that: It also includes a sealing structure, which is arranged between the mounting seat (22) and the top cover (13).

6. The ultrasonic cyclone filter according to claim 5, characterized in that: The sealing structure comprises an annular rubber seat (31) and an annular top protrusion (32); an annular mounting groove (16) corresponding to the annular rubber seat (31) is provided on the top surface of the top cover (13) relative to the outer side of the rod hole (17); the annular rubber seat (31) is fixed inside the annular mounting groove (16); an integral annular top protrusion (32) is provided on the top surface of the annular rubber seat (31); an annular sealing groove (221) corresponding to the annular top protrusion (32) is provided on the bottom surface of the mounting seat (22); the annular top protrusion (32) is squeezed into the annular sealing groove (221).

7. The ultrasonic cyclone filter according to claim 6, characterized in that: An integral annular inner protrusion (33) is provided on the inner wall of the annular rubber seat (31), and the annular inner protrusion (33) is in compression contact with the vibration rod (23).

8. The ultrasonic cyclone filter according to claim 6, characterized in that: A circular cavity is defined in the annular rubber seat (31).