A constant speed stirring device for wax emulsion processing
By designing a constant-speed stirring device for wax emulsion processing, and using multi-angle stirring and uniform heating technology, the problems of uneven stirring and large local temperature difference in wax emulsion in the prior art have been solved, and more efficient mixing and heating effects have been achieved.
Patent Information
- Application Number
- CN202420664639.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-04-02
AI Technical Summary
The existing wax emulsion stirring device easily moves in the same direction when stirring, resulting in layered accumulation and reduced mixing effect; at the same time, it is difficult for external constant temperature devices to heat the wax emulsion evenly, resulting in a large local temperature difference.
A constant-speed stirring device for wax emulsion processing is designed, using a T-trough and T-block structure, combining a reciprocating screw, a transmission rod and a stirring fan blade to achieve multi-angle stirring, forming a turbulent flow, and avoiding layered accumulation. In addition, by spiral propulsion rod and heating circular tube, uniform heating of the wax emulsion is achieved to reduce local temperature difference.
Through multi-angle stirring, the mixing effect of the wax emulsion is improved and layered accumulation is avoided. At the same time, the wax emulsion is heated evenly, reducing local temperature difference and improving the efficiency and quality of the stirring process.
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Figure CN222709498U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wax emulsion processing, in particular to a constant speed stirring device for wax emulsion processing. Background Art
[0002] Wax emulsion is an important additive for coating materials. It can significantly improve the softness, plasticity and feel of leather coating layers. Wax emulsion is produced by mixing raw materials and water together and stirring them at a certain temperature.
[0003] When stirring in the existing wax emulsion stirring device, the liquid mostly moves in the same direction, which makes it easy to form stratified piles, greatly reducing the mixing effect. In addition, the existing wax emulsion stirring device is usually equipped with a constant temperature device on the outside of the stirring barrel, but during use, the wax emulsion cannot be heated evenly, resulting in large local temperature differences. For this reason, we propose a constant speed stirring device for wax emulsion processing. Utility Model Content
[0004] The utility model aims to provide a constant speed stirring device for processing wax emulsions, so as to solve the problem raised in the above background technology that in the existing wax emulsion stirring device, the liquid mostly moves in the same direction during stirring, which makes it easy to form stratified piles, greatly reducing the mixing effect, and the existing wax emulsion stirring device is usually provided with a constant temperature device on the outside of the stirring barrel, but the wax emulsion cannot be heated evenly during use, resulting in large local temperature differences.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a constant speed stirring device for processing wax emulsion, comprising a T-shaped groove in the middle of the left and right side walls of the inner cavity of the stirring box, a T-shaped block is slidably connected to the inner cavity wall of the T-shaped groove, a frame is slidably connected between the left and right side walls of the inner cavity of the stirring box, the right side wall of the T-shaped block on the left and the left side wall of the T-shaped block on the right extend to the inner cavity of the stirring box and are fixedly connected to the left and right side walls of the frame respectively, a traction plate is fixedly connected between the front and rear sides of the inner side wall of the frame, and the traction plate A reciprocating screw is threaded in the middle of the interior, and the bottom end of the reciprocating screw is connected to the bearing at the bottom of the inner cavity of the mixing box. A transmission rod is rotatably connected to the middle of the left and right side walls of the traction plate through a bearing, and the outer wall of the transmission rod is provided with stirring blades and the stirring blades are evenly distributed. The end of the transmission rod extends to the outside of the frame, passes through the T-block, extends to the inner cavity of the T-slot and is fixedly connected to a traction gear, and the rear side wall of the traction gear is meshed with a traction tooth plate, and the rear side wall of the traction tooth plate is fixedly connected to the rear side wall of the inner cavity of the T-slot.
[0006] As a further description of the above technical solution:
[0007] The top of the mixing box is fixedly connected to a box cover by bolts, a first U-shaped frame is fixedly connected to the middle of the top of the box cover, a servo motor is fixedly connected to the top of the inner wall of the first U-shaped frame by bolts, and the top end of the reciprocating screw penetrates the box cover and extends to the interior of the first U-shaped frame and is fixedly connected to the output shaft of the servo motor.
[0008] As a further description of the above technical solution:
[0009] Auxiliary stirring plates are fixedly connected to the front and rear sides of the left and right side walls of the traction plate.
[0010] As a further description of the above technical solution:
[0011] The left and right side walls of the mixing box are fixedly connected with groove blocks, the bottom of the inner cavity of the groove block is fixedly connected with a tube body, and the outer side wall of the tube body is sleeved with a heating round tube.
[0012] As a further description of the above technical solution:
[0013] The top of the slot block is fixedly connected to a second U-shaped frame, the inner cavity wall of the tube body is rotatably connected to a spiral propulsion rod, the top of the spiral propulsion rod is fixedly connected to a rotating rod, the top end of the rotating rod extends to the interior of the second U-shaped frame and is connected to the top bearing of the inner side wall of the second U-shaped frame, and the two rotating rods are connected to the reciprocating screw through belts.
[0014] As a further description of the above technical solution:
[0015] A reflux port is opened on the upper sides of the left and right sides of the outer wall of the mixing box, a discharge port is opened on the upper side of the right side wall of the left tube body and the upper side of the left side wall of the right tube body, and the discharge port is connected with the reflux port through a water pipe, and a flow outlet is opened on the lower sides of the left and right sides of the outer wall of the mixing box, a feed inlet is opened on the lower side of the right side wall of the left tube body and the lower side of the left side wall of the right tube body, and the feed inlet is connected with the flow outlet through a water pipe.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. The constant speed stirring device for processing wax emulsion starts the servo motor through external control, and the output shaft of the servo motor rotates to drive the reciprocating screw to rotate. The reciprocating screw drives the frame and the auxiliary stirring plate to move up and down through the traction plate at the same time. The auxiliary stirring plate moves up and down to drive the wax emulsion to flip up and down. The frame drives the transmission rod to move at the same time. The transmission rod drives the traction gear to move and cooperates with the traction tooth plate to achieve rotation, and then drives the stirring blades to rotate to stir the wax emulsion longitudinally. When the frame moves upward after reaching the bottom under the action of the reciprocating screw, the traction gear rotates in the opposite direction to make the stirring blades stir in the opposite direction. The wax emulsion can be stirred at multiple angles to form turbulence of the wax emulsion, thereby avoiding the situation of stratified accumulation and improving the mixing effect.
[0018] 2. The wax emulsion processing is carried out with a constant speed stirring device. When the reciprocating screw rotates, the two rotating rods are driven to rotate through the belt. The rotation of the rotating rods drives the spiral propulsion rod to rotate, and the wax emulsion that flows into the tube body through the outflow port and the inlet is pushed upward evenly. The heating round tube is started by an external controller. The heating round tube cooperates with the tube body to heat the wax emulsion pushed upward at a constant temperature. When it reaches the top of the tube body, the wax emulsion heated at a constant temperature is discharged into the stirring box through the discharge port and the reflux port. This can make the wax emulsion evenly heated during stirring and avoid the occurrence of large local temperature differences. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a structural stereoscopic schematic diagram of a constant speed stirring device for processing wax emulsion proposed by the utility model;
[0020] Figure 2 This is a schematic diagram of the structure of a constant speed stirring device for processing wax emulsion proposed by the utility model;
[0021] Figure 3 This is a top view schematic diagram of the structure and traction gear of a constant speed stirring device for processing wax emulsion proposed by the utility model;
[0022] Figure 4 The utility model provides a constant speed stirring device for wax emulsion processing. Figure 2 The enlarged structural diagram at A in the middle;
[0023] Figure 5 The utility model provides a constant speed stirring device for wax emulsion processing. Figure 2 Enlarged structural diagram at B in the middle.
[0024] In the figure: 100, mixing box; 110, T-slot; 111, T-block; 112, frame; 113, traction plate; 114, reciprocating screw; 115, transmission rod; 116, mixing blade; 117, traction gear; 118, traction tooth plate; 120, box cover; 121, first U-shaped frame; 122, servo motor; 130, auxiliary mixing plate; 140, slot block; 141, tube body; 142, heating round tube; 150, second U-shaped frame; 151, screw propulsion rod; 152, rotating rod; 160, reflux port; 161, discharge port; 162, outflow port; 163, inlet port. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] The utility model provides a constant speed stirring device for wax emulsion processing, which can stir the wax emulsion at multiple angles to form turbulent flow of the wax emulsion, thereby avoiding the occurrence of stratified accumulation and improving the mixing effect. It can make the wax emulsion evenly heated during stirring and avoid the occurrence of large local temperature differences. Please refer to Figure 1-5 , including a mixing box 100;
[0029] Please refer again Figure 1-3A T-slot 110 is opened in the middle of the left and right side walls of the inner cavity of the mixing box 100, and the T-slot 110 is used to install a T-block 111 and a traction tooth plate 118. The inner cavity wall of the T-slot 110 is slidably connected with a T-block 111, and the T-block 111 is used to cooperate with the T-slot 110 to limit the frame 112. A frame 112 is slidably connected between the left and right side walls of the inner cavity of the mixing box 100, and the frame 112 is used to drive the mixing blades 116 to move up and down. The right side wall of the left T-block 111 and the left side wall of the right T-block 111 extend to the inner cavity of the mixing box 100 and are fixedly connected to the left and right side walls of the frame 112 respectively. A traction plate 113 is fixedly connected between the front and rear sides of the inner wall of the frame 112, and the traction plate 113 is used to drive the frame 1 12 movement, a reciprocating screw 114 is screwed in the middle of the inner part of the traction plate 113, and the reciprocating screw 114 is used to drive the traction plate 113 to move reciprocatingly up and down, and the bottom end of the reciprocating screw 114 is connected to the bearing at the bottom of the inner cavity of the mixing box 100, and the middle of the left and right side walls of the traction plate 113 is rotatably connected with a transmission rod 115 through a bearing, and the transmission rod 115 is used to drive the stirring blades 116 to rotate, and the outer wall of the transmission rod 115 is provided with stirring blades 116 and the stirring blades 116 are evenly distributed, and the stirring blades 116 are used to stir the wax emulsion, and the end of the transmission rod 115 extends to the outside of the frame 112, passes through the T-block 111, extends to the inner cavity of the T-slot 110, and is fixedly connected with a traction gear 117, which is used to drive The driving rod 115 rotates, and the rear side wall of the traction gear 117 is meshed with a traction tooth plate 118. The traction tooth plate 118 is used to cooperate with the traction gear 117 to drive the driving rod 115 to rotate. The rear side wall of the traction tooth plate 118 is fixedly connected to the rear side wall of the inner cavity of the T-slot 110. The top of the mixing box 100 is fixedly connected with a box cover 120 by bolts. The box cover 120 is used to install a first U-shaped frame 121. The first U-shaped frame 121 is fixedly connected to the middle of the top of the box cover 120. The first U-shaped frame 121 is used to install a servo motor 122. The top of the inner side wall of the first U-shaped frame 121 is fixedly connected with a servo motor 122 by bolts. The servo motor 122 is used to drive the reciprocating screw 114 to rotate. The top of the reciprocating screw 114 penetrates The box cover 120 extends to the interior of the first U-shaped frame 121 and is fixedly connected to the output shaft of the servo motor 122. The left and right side walls of the traction plate 113 are fixedly connected with auxiliary stirring plates 130 on both sides. The auxiliary stirring plates 130 are used to drive the wax emulsion to flip up and down. The servo motor 122 is started by external control. The output shaft of the servo motor 122 rotates to drive the reciprocating screw 114 to rotate. The reciprocating screw 114 drives the frame 112 and the auxiliary stirring plate 130 to move up and down through the traction plate 113. The auxiliary stirring plate 130 moves up and down to drive the wax emulsion to flip up and down. The frame 112 drives the transmission rod 115 to move at the same time. The transmission rod 115 drives the traction gear 117 to move and cooperates with the traction tooth plate 118 to achieve rotation.Then the stirring blades 116 are driven to rotate to stir the wax emulsion longitudinally. When the frame 112 reaches the bottom and moves upward under the action of the reciprocating screw 114, the traction gear 117 rotates in the reverse direction to make the stirring blades 116 stir in the reverse direction.
[0030] In summary, the wax emulsion can be stirred at multiple angles to form turbulent flow, thereby avoiding stratified accumulation and improving the mixing effect.
[0031] Please refer again Figure 1 , Figure 2 , Figure 4 and Figure 5The left and right side walls of the mixing box 100 are fixedly connected with groove blocks 140, and the groove blocks 140 are used to install the tube body 141. The bottom of the inner cavity of the groove block 140 is fixedly connected with the tube body 141, and the tube body 141 is used to cooperate with the heating tube 142 to heat the wax emulsion to keep it at a constant temperature. The outer wall of the tube body 141 is sleeved with the heating tube 142, and the heating tube 142 is used to heat the wax emulsion. The top of the groove block 140 is fixedly connected with a second U-shaped frame 150, and the second U-shaped frame 150 is used to install the rotating rod 152. The inner cavity wall of the tube body 141 is rotatably connected with a spiral propulsion rod 151, and the spiral propulsion rod 151 is used to cooperate with the tube body 141 to transport the wax emulsion while making the wax emulsion fully and evenly heated. The top of the spiral propulsion rod 151 is fixedly connected with the rotating rod 15 2. The rotating rod 152 is used to drive the spiral propulsion rod 151 to rotate. The top end of the rotating rod 152 extends to the inside of the second U-shaped frame 150 and is connected to the top bearing of the inner wall of the second U-shaped frame 150. The two rotating rods 152 are connected to the reciprocating screw 114 through a belt. The upper sides of the left and right sides of the outer wall of the mixing box 100 are provided with a reflux port 160. The reflux port 160 is used to discharge the heated wax emulsion into the mixing box 100. The upper side of the right side wall of the left tube body 141 and the upper side of the left side wall of the right tube body 141 are provided with a discharge port 161. The discharge port 161 is used to discharge the heated wax emulsion in the tube body 141. The discharge port 161 is connected to the reflux port 160 through a water pipe. The lower sides of the left and right sides of the outer wall of the mixing box 100 are provided with a flow outlet 162. The outflow port 162 is used to allow the wax emulsion to flow into the tube body 141. The lower side of the right side wall of the left tube body 141 and the lower side of the left side wall of the right tube body 141 are provided with an inlet port 163. The inlet port 163 allows the wax emulsion to enter the tube body 141. The inlet port 163 is connected to the outflow port 162 through a water pipe. When the reciprocating screw 114 rotates, the two rotating rods 152 are driven to rotate by a belt. The rotating rods 152 rotate to drive the spiral propulsion rod 151 to rotate, and the wax emulsion that flows into the tube body 141 through the outflow port 162 and the inlet port 163 is uniformly pushed upward. The heating circular tube 142 is started by an external controller. The heating circular tube 142 cooperates with the tube body 141 to heat the wax emulsion pushed upward at a constant temperature. When it reaches the top tube body 141, the wax emulsion heated at a constant temperature is discharged into the mixing box 100 through the discharge port 161 and the reflux port 160;
[0032] In summary, the wax emulsion can be heated evenly during stirring, thus avoiding the occurrence of large local temperature differences.
[0033] In specific use, after adding raw materials and liquid through the feed pipe on the box cover 120, the technical personnel in this field start the servo motor 122 through external control, and the output shaft of the servo motor 122 rotates to drive the reciprocating screw 114 to rotate. The reciprocating screw 114 drives the frame 112 and the auxiliary stirring plate 130 to move up and down through the traction plate 113. The auxiliary stirring plate 130 moves up and down to drive the wax emulsion to flip up and down. The frame 112 drives the transmission rod 115 to move at the same time. The transmission rod 115 drives the traction gear 117 to move and cooperates with the traction tooth plate 118 to achieve rotation, and then drives the stirring blade 116 to rotate to stir the wax emulsion longitudinally. The frame 112 drives the transmission rod 115 to move at the same time. The transmission rod 115 drives the traction gear 117 to move and cooperates with the traction tooth plate 118 to achieve rotation, and then drives the stirring blade 116 to rotate to stir the wax emulsion longitudinally. Under the action of 114, when it reaches the bottom and moves upward, the traction gear 117 rotates in the opposite direction to make the stirring blade 116 stir in the opposite direction. At the same time, the reciprocating screw 114 drives the two rotating rods 152 to rotate through the belt. The rotation of the rotating rod 152 drives the spiral propulsion rod 151 to rotate, and the wax emulsion that flows into the tube body 141 through the outflow port 162 and the feed port 163 is pushed upward evenly. The heating circular tube 142 is started by an external controller. The heating circular tube 142 cooperates with the tube body 141 to heat the wax emulsion pushed upward at a constant temperature. When it reaches the top tube body 141, the wax emulsion heated at a constant temperature is discharged into the stirring box 100 through the discharge port 161 and the reflux port 160.
[0034] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0035] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A constant speed stirring device for wax emulsion processing, characterized in that: The invention comprises a mixing box (100), wherein a T-shaped slot (110) is provided in the middle of the left and right side walls of the inner cavity of the mixing box (100), a T-shaped block (111) is slidably connected to the inner cavity wall of the T-shaped slot (110), a frame (112) is slidably connected between the left and right side walls of the inner cavity of the mixing box (100), a right side wall of the left T-shaped block (111) and a left side wall of the right T-shaped block (111) extend to the inner cavity of the mixing box (100) and are respectively fixedly connected to the left and right side walls of the frame (112), a traction plate (113) is fixedly connected between the front and rear sides of the inner side wall of the frame (112), a reciprocating screw (114) is screwed in the middle of the inner cavity of the traction plate (113), and the reciprocating screw The bottom end of the transmission rod (114) is connected to the bearing of the bottom of the inner cavity of the mixing box (100); the middle of the left and right side walls of the traction plate (113) is rotatably connected to a transmission rod (115) through a bearing; the outer wall of the transmission rod (115) is provided with stirring blades (116) and the stirring blades (116) are evenly distributed; the end of the transmission rod (115) extends to the outside of the frame (112), passes through the T-block (111), extends to the inner cavity of the T-slot (110), and is fixedly connected to a traction gear (117); the rear side wall of the traction gear (117) is meshed with a traction tooth plate (118); the rear side wall of the traction tooth plate (118) is fixedly connected to the rear side wall of the inner cavity of the T-slot (110).
2. A constant speed stirring device for wax emulsion processing according to claim 1, characterized in that: The top of the mixing box (100) is fixedly connected to a box cover (120) by means of bolts, a first U-shaped frame (121) is fixedly connected to the middle of the top of the box cover (120), a servo motor (122) is fixedly connected to the top of the inner wall of the first U-shaped frame (121) by means of bolts, and the top end of the reciprocating screw rod (114) passes through the box cover (120) and extends to the interior of the first U-shaped frame (121) and is fixedly connected to the output shaft of the servo motor (122).
3. A constant speed stirring device for wax emulsion processing according to claim 1, characterized in that: Auxiliary stirring plates (130) are fixedly connected to the front and rear sides of the left and right side walls of the traction plate (113).
4. A constant speed stirring device for wax emulsion processing according to claim 2, characterized in that: The left and right side walls of the mixing box (100) are fixedly connected with a tank block (140), the inner cavity bottom of the tank block (140) is fixedly connected with a tube body (141), and the outer side wall of the tube body (141) is sleeved with a heating round tube (142).
5. A constant speed stirring device for processing wax emulsion according to claim 4, characterized in that: The top of the slot block (140) is fixedly connected to a second U-shaped frame (150); the inner cavity wall of the tube body (141) is rotatably connected to a spiral propulsion rod (151); the top of the spiral propulsion rod (151) is fixedly connected to a rotating rod (152); the top end of the rotating rod (152) extends to the inside of the second U-shaped frame (150) and is connected to a bearing at the top of the inner wall of the second U-shaped frame (150); the two rotating rods (152) are transmission-connected to the reciprocating screw (114) via a belt.
6. A constant speed stirring device for processing wax emulsion according to claim 5, characterized in that: The outer wall of the mixing box (100) is provided with a return port (160) on the upper side of the left and right sides, the upper side of the right side wall of the left tube body (141) and the upper side of the left side wall of the right tube body (141) are provided with a discharge port (161), and the discharge port (161) is connected to the return port (160) through a water pipe. The outer wall of the mixing box (100) is provided with a flow port (162) on the lower side of the left and right sides, and the lower side of the right side wall of the left tube body (141) and the lower side of the left side wall of the right tube body (141) are provided with an inlet port (163), and the inlet port (163) is connected to the flow port (162) through a water pipe.