A sand making device with adjustable particle size

By using the engagement adjustment mechanism and the range locking mechanism in the sand making processing device, the high replacement cost and resource waste caused by the wear of the impact plate are solved, the service life of the impact strip is extended and the uniformity of the particle size is improved.

CN222709781UActive Publication Date: 2025-04-04HUOSHAN GUOXIN BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202420406794.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-04
Publication Date
2025-04-04
Estimated Expiration
2034-03-04

AI Technical Summary

Technical Problem

When adjusting the discharge particle size of the existing impact crushers, the impact plates are seriously worn and need to be replaced, resulting in high costs and waste of resources.

Method used

A sand making processing device with adjustable particle size is designed, using an engagement adjustment mechanism and a range locking mechanism, allowing the counterattack strip to be replaced and adjusted separately, extend its service life, and ensure movement stability through the range locking mechanism.

Benefits of technology

It extends the service life of the counterattack strip, reduces replacement costs, ensures the uniformity of the particle size of the stone, and improves the efficiency and economicality of sand making processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sand making, and discloses a sand making device with adjustable particle size, including a shell, a rotor is arranged inside the shell, and one end of the rotor is connected to a driving system to provide power to the rotor, and a hammer plate is also arranged outside the rotor, and a groove for a hydraulic cylinder to penetrate is opened on one side of the hammer plate, and one end of the hydraulic cylinder is located inside the shell and connected to an impact lining plate, and the other end of the hydraulic cylinder is located outside the shell and provided with a frame; the utility model uses an engagement adjustment mechanism to make it unnecessary to replace the entire impact lining plate when a single or several impact bars are worn, and can also adjust the spacing between the impact bar and the rotor and hammer plate according to the size of the particle size, so as to ensure that the final stone particle size is more uniform. The range locking mechanism makes it possible to adjust the moving range of the impact bar to a small extent when adjusting the impact bar, which is labor-saving and convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of sand making, in particular to a sand making device with adjustable processing particle size. Background Art

[0002] Sand making is mainly used in the construction field to provide sand for basic materials such as concrete and mortar. The process flow of the sand making production line includes the stone being evenly sent to the coarse crusher by vibration for coarse crushing, and the coarse crushed material is sent to the sand making machine by the belt conveyor for further crushing. The finely crushed material is transported to the vibrating screen for screening, and the qualified material after screening is sent to the sand washing machine for cleaning, and then the finished product is transported. Among them, various crushing machines are generally used to crush the stone during coarse crushing.

[0003] Impact crusher is a kind of crushing machine that uses impact energy to crush materials and is often used in sand making. Impact crusher is generally composed of rotor, impact plate, bearing and shaft seat, frame, adjustment device, lubrication system and electrical system.

[0004] However, the prior art has the following defects:

[0005] When adjusting the particle size of the impact crusher, it is generally achieved by adjusting the impact lining and the rotor position. Since the stone material continuously hits the impact plate for a long time, the impact plate is seriously worn, and it needs to be replaced regularly. However, due to the different positions of the impact plates, the degree of wear is also different, and since the impact lining and the impact plate are fixed as one, a complete replacement is required at one time, which is costly and wastes resources. Utility Model Content

[0006] In order to solve the technical problem that when one or several impact plates are seriously worn, the impact lining plate needs to be replaced to ensure the discharge particle size, resulting in high cost, the utility model provides a sand making device with adjustable processing particle size.

[0007] The utility model adopts the following technical scheme to achieve: a sand making device with adjustable processing particle size.

[0008] The invention comprises a housing, a rotor is arranged in the housing, and one end of the rotor is connected to a driving system to provide power to the rotor, a hammer plate is arranged outside the rotor, a groove for a hydraulic cylinder to penetrate is opened on one side of the hammer plate, and one end of the hydraulic cylinder is located inside the housing and connected to a counter-attack lining plate, and the other end of the hydraulic cylinder is located outside the housing and provided with a frame;

[0009] The engagement adjustment mechanism includes an impact bar, an engagement adjustment unit and a limiting unit. The impact bar is installed on the impact lining plate through the engagement adjustment unit, and the position of the impact bar is fixed by the limiting mechanism.

[0010] The range locking mechanism includes a mounting plate and a range locking unit. The mounting plate is fixedly connected below the impact bar, and range locking units are provided on both sides of the mounting plate to lock the moving distance of the impact bar.

[0011] Through the above technical solution, the counter bar can be replaced individually under the action of the meshing adjustment mechanism, and the distance between the counter bar and the rotor and the hammer plate can be adjusted individually, thereby extending the service life of the counter bar. When the distance between the counter bar and the rotor and the hammer plate is adjusted under the action of the range locking mechanism, the moving range of the counter bar can be limited, thereby ensuring the stability of the counter bar when moving.

[0012] As a further improvement of the above scheme, the meshing adjustment unit comprises a rack plate, a limiting groove, a ball, a rotating rod 1, a gear 1, a rotating rod 2 and a gear 2, one end of the two rack plates can be detachably installed on the counter-attack bar, a rack is provided on the adjacent side of the two rack plates, a plurality of ball bearings are provided on the side of the two rack plates away from each other, and the ball bearings contact the limiting groove, one end of the rotating rod 1 is installed with a bearing inside the limiting groove, a gear 1 is provided outside the rotating rod 1, and the gear 1 and the rack plate form a meshing connection structure, both ends of the rotating rod 2 are bearing-connected to the limiting groove and are located below the rotating rod 1, the gear 2 is fixed on the rotating rod 2, and the outside of the gear 2 respectively forms a meshing connection structure with the rack plate and the gear 1.

[0013] Through the above technical solution, the rotation of the rotating rod 1 drives the gear 1 to rotate so that the rack plate extends out or enters the limit groove, so that when the impact bar is worn and the distance from the rotor and the hammer plate is too far to reach the crushing particle size, the impact bar moves closer to the rotor and the hammer plate to ensure the crushing particle size effect, so that the impact bar can be used for a longer life. And under the action of the ball, not only can the rack plate enter the limit groove more smoothly, but also the rack plate can be more stable when it is inside the limit groove.

[0014] As a further improvement of the above solution, the other end of the rotating rod passes through a slot opened on one side of the limiting slot, is located outside the counterattack liner, and is provided with a rotating handle.

[0015] Through the above technical solution, by providing a turning handle on the rotating rod 1 outside the impact lining plate, the rotating rod 1 can be driven more conveniently, thereby realizing the distance adjustment work between the impact bar and the rotor and the hammer plate.

[0016] As a further improvement of the above scheme, the limiting unit comprises gear three, a gear ring, a screw and a fixed plate, wherein the gear three is fixed on the rotating rod one and is located outside the impact liner, the fixed plate is arranged outside the impact liner on one side of the gear three, a groove is opened on the fixed plate to form a threaded connection structure with the outside of the screw, the middle part of the screw is located in the above groove, the gear ring is arranged at one end of the screw, and the gear ring is clamped on the outside of the gear three.

[0017] Through the above technical solution, under the threaded connection between the screw and the fixed plate, the gear ring can be driven to move horizontally when the screw is rotated, and the position of the gear three can be limited, so that the counter-attack bar can be stably located on the counter-attack liner. When the counter-attack bar needs to be replaced, it can be directly taken out by simply contacting the limit of the gear three and the limit of the insertion rod.

[0018] As a further improvement of the above scheme, the mounting plate is provided with slide rails at both ends relative to the insertion rod, and a magnet is provided at one end of the slide rail close to the impact bar, a slider slides on the slide rail, and a magnet is also provided at one end of the slider close to the impact bar.

[0019] Through the above technical solution, the magnets arranged on the slide rail and the slider attract each other, which can ensure that the insertion rod is stably inserted, thereby limiting the overall range of the impact bar, so that when adjusting the impact bar, it is more labor-saving to not use hands to hold the impact bar to prevent it from falling.

[0020] As a further improvement of the above scheme, the range locking unit slot, insertion rod, movable groove, inclined block one, inclined block two, pressing groove, pressing rod and spring, the slots are all opened on the side where the sliders are away from each other, one end of the insertion rod is inserted in the slot, and one end of the movable groove is opened on both sides of the limiting groove, the pressing groove is opened at the other end of the movable groove, and a slot that can allow the insertion rod to move is formed between the limiting groove, the movable groove and the pressing groove, the inclined block one is arranged at the end of the insertion rod away from the slot, one end of the pressing rod is provided with a screw groove, and one end of the inclined block two is arranged at the other end of the pressing rod, the other end of the inclined block two contacts with the inclined block one, one end of the spring is welded to the insertion rod, and the other end of the spring is welded to the limiting groove.

[0021] Through the above technical scheme, when the pressing rod is extended into the pressing groove, the inclined block two will first contact the top of the inclined block one, and as the pressing rod continues to move downward, it will gradually fit with the inclined block two, thereby pushing the insertion rod to move in the movable groove toward the limit groove, inserting the insertion rod into the slot and stretching the spring, and two screw grooves are provided on the top of the pressing rod, which can tighten the pressing rod on the impact lining plate. When the impact bar needs to be removed, the pressing rod and the impact lining plate are first separated, and the insertion rod is pulled gradually away from the slot under the rebound potential energy of the spring, and the impact bar can be pulled out.

[0022] Compared with the prior art, the beneficial effects of the present invention are:

[0023] The utility model uses the meshing adjustment mechanism to avoid replacing the entire impact lining when a single or several impact bars are worn, and can also adjust the distance between the impact bar and the rotor and hammer plate according to the size of the particle size, thereby ensuring that the final stone particle size is more uniform. The range locking mechanism makes the moving range of the impact bar small when adjusting the impact bar, which is labor-saving and convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A schematic diagram of the overall cross-sectional structure of a sand making device with adjustable particle size provided in Example 1 of the utility model;

[0025] Figure 2 It is a schematic diagram of the outer side cross-sectional structure of a counterattack liner of a sand making device with adjustable processing particle size;

[0026] Figure 3 It is a schematic diagram of the middle cross-sectional structure of a counterattack liner of a sand making device with adjustable processing particle size;

[0027] Figure 4 It is a three-dimensional structural schematic diagram of the impact liner teeth of a sand making device with adjustable processing particle size;

[0028] Figure 5 A sand making device with adjustable particle size Figure 1 Schematic diagram of the structure at A in the middle.

[0029] Description of main symbols:

[0030] 1. Housing; 2. Rotor; 3. Hammer plate; 4. Hydraulic cylinder; 5. Impact lining plate; 6. Impact bar; 7. Rack plate; 8. Limiting groove; 9. Ball; 10. Rotating rod 1; 11. Gear 1; 12. Rotating rod 2; 13. Gear 2; 14. Gear 3; 15. Gear ring; 16. Screw; 17. Fixed plate; 18. Mounting plate; 19. Slide rail; 20. Slider; 21. Slot; 22. Insert rod; 23. Movable groove; 24. Inclined block 1; 25. Inclined block 2; 26. Pressing groove; 27. Pressing rod; 28. Spring. DETAILED DESCRIPTION

[0031] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0032] Embodiment 1:

[0033] Please combine Figure 1-5 The present embodiment is a sand making device with adjustable particle size, comprising a housing 1, a rotor 2 is arranged inside the housing 1, and one end of the rotor 2 is connected to a driving system to provide power to the rotor 2, a hammer plate 3 is arranged outside the rotor 2, a groove for a hydraulic cylinder 4 to penetrate is opened on one side of the hammer plate 3, and one end of the hydraulic cylinder 4 is located inside the housing 1 and connected to an impact lining plate 5, and the other end of the hydraulic cylinder 4 is located outside the housing 1 and provided with a frame;

[0034] The meshing adjustment mechanism includes an impact bar 6, an meshing adjustment unit and a limiting unit. The impact bar 6 is installed on the impact lining plate 5 through the meshing adjustment unit, and the position of the impact bar 6 is fixed by the limiting mechanism.

[0035] The range locking mechanism includes a mounting plate 18 and a range locking unit. The mounting plate 18 is fixedly connected below the impact bar 6, and range locking units are provided on both sides of the mounting plate 18 to lock the moving distance of the impact bar 6.

[0036] The meshing adjustment unit comprises a rack plate 7, a limit groove 8, a ball 9, a rotating rod 10, a gear 11, a rotating rod 2 12 and a gear 2 13. One end of the two rack plates 7 can be detachably mounted on the counter-attack bar 6. A long plate is provided at one end of the rack plate 7, and the long plate is connected to the counter-attack bar 6 by bolts. Therefore, when replacing the counter-attack bar 6, it is only necessary to separate the rack plate 7 from the counter-attack bar 6 and then fix the rack plate 7 on the new counter-attack bar 6. A rack is provided on one side adjacent to the two rack plates 7, and a plurality of ball bearings are provided on the side away from each other of the two rack plates 7, and the ball bearings are in contact with the limiting groove 8. A bearing at one end of a rotating rod 10 is installed inside the limiting groove 8, and a gear 11 is provided on the outside of the rotating rod 10, and the gear 11 and the rack plate 7 form a meshing connection structure. Both ends of a rotating rod 12 are bearing-connected to the limiting groove 8 and are located below the rotating rod 10, and a gear 2 13 is fixed on the rotating rod 12, and the outside of the gear 2 13 respectively forms a meshing connection structure with the rack plate 7 and the gear 11.

[0037] The other end of the rotating rod 10 passes through the slot opened on one side of the limiting slot 8 and is located outside the counter-attack liner 5 and is provided with a rotating handle.

[0038] The implementation principle of a sand making device with adjustable particle size in the embodiment of the present application is as follows: the stone enters from the feed port on one side of the housing 1, and when the stone material enters the action area of ​​the hammer plate 3 in coordination with the rotation of the rotor 2, the crushed material is continuously thrown to the impact bar 6 installed above the rotor for crushing by the high-speed impact of the hammer plate 3, and then bounces back from the impact bar 6 to the action area of ​​the hammer plate 3 to be counterattacked again, thereby completing the crushing work, and the crushed stone flows out from the discharge port below the housing 1. When the overall position of the impact liner 5 and the hammer plate 3 need to be adjusted, the hydraulic cylinder 4 is started to move the impact liner 5 closer to the hydraulic cylinder 4.

[0039] When the counter-attack bar 6 needs to be installed, first push the slider 20 to slide on the slide rail 19, so that the magnet on the slider 20 and the magnet on one side of the slide rail 19 are attracted to each other, and the position of the slider 20 is limited. Pick up the counter-attack bar 6 and move the two rack plates 7 into the limiting groove 8, and the two rack plates 7 respectively form a meshing connection structure with the gear 1 11 and the gear 2 13, driving the gear 1 11 and the gear 2 13 to rotate while driving the rotating rod 10 to rotate. When the rack plate 7 completely enters the limiting groove 8, the screw 16 is rotated so that the screw 16 drives the gear ring 15 to approach the gear 3 14 and contact with the gear 3 14. At this time, the rotating rod 10 can be The position of the counter-attack bar 6 is limited, thereby fixing the position of the counter-attack bar 6, and extending the pressing rod 27 into the pressing groove 26 and moving downward so that the inclined block 25 contacts the inclined block 1 24, and the pressing rod 27 is tightly clamped in the screw groove opened on the rack plate 7 with a bolt, so that the pressing rod 27 continues to extend into the pressing groove 26, and the inclined block 25 gradually fits with the inclined block 1 24 to stretch the spring 28 and drive the insertion rod 22 to move in the direction of the limit groove 8 inside the movable groove 23, and is inserted in the slot 21, so that the counter-attack bar 6 can be locked within the range. When the counter-attack bar 6 needs to be removed and replaced, the pressing rod 27 is first moved out to release the limit on the gear ring 15, and the counter-attack bar 6 can be directly pulled out.

[0040] When it is found that one of the impact bars 6 is severely worn and the distance between it and the plate hammer is larger than before, the screw rod 16 is first rotated, and the toothed ring 15 is gradually moved away from the gear three 14 under the threaded connection between the outside of the screw rod 16 and the fixed plate 17, and the gear three 14 cannot be limited. Under the action of gravitational potential energy, the impact bar 6 falls downward, driving the slide rail 19 to move to the outside of the limiting groove 8, so that the other side of the slide rail 19 and the slider 20 fit together to limit the impact bar 6. At this time, the turning handle connected to one side of the rotating rod 10 drives the rotating rod 10 to rotate, so that the gear three 14 rotates and drives the gear 11 to rotate. Under the meshing connection between gear one 11 and gear two 13, gear two 13 is also driven to rotate, and under the meshing connection between rack plate 7 and gear one 11 and gear two 13 respectively, the two rack plates 7 are driven to gradually move into the limiting groove 8. When the counter-attack bar 6 and the other counter-attack bars 6 are almost flush with each other, the turning handle on one side of the turning rod one 10 is stopped and kept stationary, and the screw rod 16 is rotated so that the screw rod 16 drives the gear ring 15 to gradually approach the gear three 14 and fit with the gear three 14 to limit the gear three 14. At this time, the turning handle connected to the turning rod one 10 can be loosened to adjust the gap between the counter-attack bar 6 and the hammer plate.

[0041] Embodiment 2:

[0042] Combination Figure 1-5 Based on Example 1, this embodiment is further improved in that: the limiting unit gear three 14, the gear ring 15, the screw 16 and the fixing plate 17, the gear three 14 is fixed on the rotating rod 10 and is located outside the impact lining 5, the fixing plate 17 is arranged outside the impact lining 5 on one side of the gear three 14, the fixing plate 17 is provided with a groove to form a threaded connection structure with the outside of the screw 16, the middle part of the screw 16 is located in the above-mentioned groove, the gear ring 15 is arranged at one end of the screw 16, and the gear ring 15 is clamped on the outside of the gear three 14.

[0043] Slide rails 19 are provided at both ends of the mounting plate 18 relative to the insertion rod 22, and a magnet is provided at one end of the slide rail 19 close to the impact bar 6, a slider 20 slides on the slide rail 19, and a magnet is also provided at one end of the slider 20 close to the impact bar 6.

[0044] The range locking unit comprises a slot 21, an insert rod 22, a movable slot 23, an inclined block 1 24, an inclined block 25, a pressing slot 26, a pressing rod 27 and a spring 28. The slots 21 are all arranged on the side of the slider 20 away from each other. One end of the insert rod 22 is inserted in the slot 21, and one end of the movable slot 23 is arranged on both sides of the limiting slot 8. The pressing slots 26 are all arranged at the other end of the movable slot 23. A slot for the insert rod 22 to move is formed between the limiting slot 8, the movable slot 23 and the pressing slot 26. The inclined block 1 24 is arranged at the end of the insert rod 22 away from the slot 21. One end of the pressing rod 27 is provided with a screw groove, and one end of the inclined block 25 is arranged at the other end of the pressing rod 27. The other end of the inclined block 25 contacts the inclined block 1 24. One end of the spring 28 is welded to the insert rod 22, and the other end of the spring 28 is welded to the limiting slot 8.

[0045] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A sand making device with adjustable particle size, characterized in that: include: A housing, wherein a rotor is arranged inside the housing, and one end of the rotor is connected to a driving system to provide power to the rotor, and a hammer plate is arranged outside the rotor, and a groove for a hydraulic cylinder to penetrate is opened on one side of the hammer plate, and one end of the hydraulic cylinder is located inside the housing and connected to an impact lining plate, and the other end of the hydraulic cylinder is located outside the housing and is provided with a frame; An engagement adjustment mechanism, the engagement adjustment mechanism comprising a counter-attack bar, an engagement adjustment unit and a limit unit, the counter-attack bar is mounted on the counter-attack liner through the engagement adjustment unit, and the position of the counter-attack bar is fixed through the limit mechanism; The range locking mechanism includes a mounting plate and a range locking unit. The mounting plate is fixedly connected below the impact bar, and range locking units are provided on both sides of the mounting plate to lock the moving distance of the impact bar.

2. A sand making device with adjustable particle size as claimed in claim 1, characterized in that: The meshing adjustment unit comprises a rack plate, a limiting groove, a ball, a rotating rod 1, a gear 1, a rotating rod 2 and a gear 2. One end of the two rack plates can be detachably installed on the counter-attack bar. A rack is provided on the adjacent side of the two rack plates. A plurality of ball bearings are provided on the side of the two rack plates away from each other, and the ball bearings contact the limiting groove. A bearing at one end of the rotating rod 1 is installed inside the limiting groove. A gear 1 is provided outside the rotating rod 1, and the gear 1 and the rack plate form a meshing connection structure. Both ends of the rotating rod 2 are connected to the limiting groove by bearings and are located below the rotating rod 1. The gear 2 is fixed on the rotating rod 2, and the outside of the gear 2 respectively forms a meshing connection structure with the rack plate and the gear 1.

3. A sand making device with adjustable particle size as claimed in claim 2, characterized in that: The other end of the rotating rod passes through a slot opened on one side of the limiting slot and is located outside the counterattack lining plate and is provided with a rotating handle.

4. A sand making device with adjustable particle size as claimed in claim 2, characterized in that: The limiting unit comprises gear three, a gear ring, a screw and a fixed plate, wherein the gear three is fixed on the rotating rod one and is located outside the impact lining, the fixed plate is arranged outside the impact lining on one side of the gear three, a groove is provided on the fixed plate to form a threaded connection structure with the outside of the screw, the middle part of the screw is located in the above-mentioned groove, the gear ring is arranged at one end of the screw, and the gear ring is clamped on the outside of the gear three.

5. The sand making device with adjustable particle size as claimed in claim 1, characterized in that: The mounting plate is provided with slide rails at both ends relative to the insertion rod, and a magnet is provided at one end of the slide rail close to the impact bar. A slider slides on the slide rail, and a magnet is also provided at one end of the slider close to the impact bar.

6. The sand making device with adjustable particle size as claimed in claim 1, characterized in that: The range locking unit comprises a slot, an insertion rod, a movable groove, an inclined block 1, an inclined block 2, a pressing groove, a pressing rod and a spring. The slots are all opened on the side where the sliders are away from each other. One end of the insertion rod is inserted in the slot, and one end of the movable groove is opened on both sides of the limiting groove. The pressing grooves are all opened at the other end of the movable groove. A slot for the insertion rod to move is formed between the limiting groove, the movable groove and the pressing groove. The inclined block 1 is arranged at the end of the insertion rod away from the slot. One end of the pressing rod is provided with a screw groove, and one end of the inclined block 2 is arranged at the other end of the pressing rod. The other end of the inclined block 2 contacts the inclined block 1. One end of the spring is welded to the insertion rod, and the other end of the spring is welded to the limiting groove.