A dry sludge crusher
By designing a dry sludge crusher combining crushing components and screening components, the problem of low efficiency of existing equipment when crushing dry sludge is solved, efficient crushing and screening of large pieces of sludge is achieved, and the crushing efficiency and resource utilization are improved.
Patent Information
- Application Number
- CN202421199321.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-05-29
AI Technical Summary
When dealing with dry sludge, the crushing effect of existing sludge crushing equipment is not ideal, and it is difficult to fully crush large and hard sludge blocks, resulting in low crushing efficiency.
A dry sludge crusher is designed, which adopts a structure that combines the crushing assembly and the screening assembly. The crushing assembly includes crushing leaves, crushing teeth and hook-shaped crushing thorns. The screening assembly includes a rotating ring, a screening plate, a screening hole and an interlaced crushing knife. Through the dual crushing and screening, efficient crushing and screening of the sludge is achieved.
Through the dual crushing and screening, the crushing effect of the sludge is significantly improved, the omissions are reduced, and the crushing efficiency is improved. The screening function ensures that the crushed sludge particles meet the appropriate size, which is convenient for resource utilization.
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Figure CN222709786U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dried sludge processing, in particular to a dried sludge crusher. Background Art
[0002] With the rapid development of industrialization and urbanization, sludge treatment has become an important issue of environmental protection. Sludge, as an inevitable product of sewage treatment, contains a large amount of water and organic matter. If it is not effectively treated, it will not only occupy a large amount of land resources, but also may cause secondary pollution to the environment. Sludge drying is to evaporate the water in the sludge through heating, ventilation and other means to convert it into dried sludge with a lower moisture content. Dried sludge not only greatly reduces its volume, but also facilitates subsequent transportation and disposal. However, the dried sludge often appears in block or granular form and needs to be further crushed for resource utilization. Most of the sludge crushing equipment on the market currently has unsatisfactory crushing effect, and its crushing structure is relatively simple, which is not convenient for fully crushing large and hard sludge blocks in the sludge, reducing the crushing efficiency. Therefore, it is necessary to design a drying sludge crusher. Utility Model Content
[0003] The purpose of the utility model is to provide a drying sludge crusher to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a drying sludge pulverizer, comprising a pulverizing box, a driving assembly and a pulverizing assembly, wherein a driving assembly is arranged inside the pulverizing box, and the driving assembly comprises a second motor and a rotating rod, and the rotating rod is rotatably installed between the pulverizing box, and a second motor cooperating with the rotating rod is fixedly installed at the bottom of the pulverizing box, and a pulverizing assembly is fixedly installed on the outer side of the rotating rod, and the pulverizing assembly comprises pulverizing leaves, pulverizing teeth and crushing thorns, and the pulverizing leaves are fixedly connected to the rotating rod, and the front end of the pulverizing leaves is fixedly connected with the pulverizing teeth, and the top and bottom of the pulverizing leaves are fixedly installed with crushing thorns, and the shape of the crushing thorns is a curved hook.
[0005] Preferably, a screening assembly is rotatably installed inside the crushing box, and the screening assembly includes a rotating ring, a screening plate, screening holes and a rack. The rotating ring is rotatably connected to the crushing box, and the inner wall of the crushing box is provided with a track groove that cooperates with the rotating ring. A rack is fixedly installed on the outer side of the rotating ring, and a screening plate is fixedly installed on the inner side of the rotating ring, and the surface of the screening plate is provided with screening holes.
[0006] Preferably, the screening assembly further includes a first crushing knife, a fixed rod and a second crushing knife, the first crushing knife is fixedly connected to the adjacent position of the screening hole, the fixed rod is fixedly connected to the crushing box, the second crushing knife is fixedly installed on the bottom of the fixed rod, and the second crushing knife is staggered with the first crushing knife.
[0007] Preferably, a first motor is fixedly mounted on one side of the crushing box, a driving gear is fixedly connected to the output end of the first motor, the driving gear is meshed with the rack, and a through slot corresponding to the driving gear is opened on one side of the crushing box.
[0008] Preferably, a feeding hopper is fixedly mounted on the top of the pulverizing box, and a discharging hopper is fixedly connected to the bottom of the pulverizing box.
[0009] Preferably, support legs are fixedly mounted on the outer side of the crushing box, and the support legs are fixedly connected by a reinforcing rod.
[0010] Compared with the prior art, the beneficial effects of the utility model are:
[0011] 1. By providing a crushing component, the crushing leaves can be designed in upper and lower layers, which can achieve a double crushing effect during the rotation process, can fully crush the sludge blocks, reduce omissions, and the hook-shaped crushing thorns are distributed on the upper and lower surfaces of the crushing leaves, which can facilitate the rapid crushing of large and hard sludge blocks, and can effectively improve the crushing effect.
[0012] 2. By providing a screening assembly, the screening plate can be rotated by a rotating ring. When the screening plate rotates, the first crushing knife and the second crushing knife can move alternately with each other, so the sludge blocks on the screening plate can be crushed again conveniently, and the sludge blocks can be made to conform to the aperture size of the screening holes. With the rotating action of the screening plate, the crushed sludge blocks can be conveniently screened and filtered, thereby effectively improving the screening effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0014] Figure 2 It is a cross-sectional structural schematic diagram of the utility model;
[0015] Figure 3 This is a schematic diagram of the structure of the crushing component of the utility model;
[0016] Figure 4 This is a schematic diagram of the structure of the screening assembly of the utility model;
[0017] Figure 5 It is a schematic diagram of the cross-sectional structure of the crushing box of the utility model.
[0018] In the figure: 1. crushing box; 101. feed hopper; 102. support leg; 103. discharge hopper; 104. through slot; 105. track slot; 2. first motor; 201. drive gear; 3. screening assembly; 301. rotating ring; 302. screening plate; 303. screening holes; 304. first crushing knife; 305. rack; 306. fixing rod; 307. second crushing knife; 4. driving assembly; 401. second motor; 402. rotating rod; 5. crushing assembly; 501. crushing leaves; 502. crushing teeth; 503. crushing thorns. DETAILED DESCRIPTION
[0019] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.
[0020] Example
[0021] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, a dry sludge crusher proposed by the utility model includes a crushing box 1, a driving assembly 4 and a crushing assembly 5. A supporting leg 102 is fixedly installed on the outer side of the crushing box 1. The supporting legs 102 are fixedly connected by a reinforcing rod, which can improve the structural strength of the supporting legs 102 and prevent shaking during the crushing of the dried sludge. The crushing box 1 can be supported by the supporting legs 102. A feeding hopper 101 is fixedly installed on the top of the crushing box 1. The feeding hopper 101 and the crushing box 1 are connected to each other, so that the dried flower sludge to be crushed can be introduced into the crushing box 1 through the feeding hopper 101 for crushing operation. A driving assembly 4 is arranged inside the crushing box 1. The driving assembly 4 includes a second motor 401 and a rotating rod 402. The rotating rod 402 and the crushing box 1 are rotatably installed through a rotating shaft. A second motor 401 cooperating with the rotating rod 402 is fixedly installed on the bottom of the crushing box 1. The output end of the second motor 401 is fixedly connected to the rotating rod 402, which can drive the rotating rod 402 to rotate. A crushing assembly 5 is fixedly installed on the outer side of the rotating rod 402. The crushing assembly 5 includes crushing leaves 501, crushing teeth 502 and crushing thorns 503. The crushing leaves 501 are fixedly connected to the rotating rod 402, so that the crushing leaves 501 can be driven to rotate when the rotating rod 402 rotates. The crushing leaves 501 are designed in upper and lower layers. The crushing leaves 501 on the upper layer are inclined upward, and the crushing leaves 501 on the lower layer are inclined downward, so that a V-shaped angle can be formed between the crushing leaves 501. The front end of the crushing leaves 501 is fixed. The crushing blade 501 is connected with crushing teeth 502, which can make the crushing blade 501 rotate, and can double crush the sludge block through the crushing teeth 502 to reduce the occurrence of omissions. The top and bottom of the crushing blade 501 are fixedly installed with crushing spikes 503, and the crushing spikes 503 are in the shape of a hook. Through the hook shape of the crushing spikes 503, when colliding with the sludge block, the pressure can be concentrated on the tip of the crushing spikes 503, which can quickly crush large and hard sludge blocks with force, effectively improving the crushing effect.
[0022] A screening assembly 3 is rotatably installed inside the crushing box 1. The screening assembly 3 includes a rotating ring 301, a screening plate 302, a screening hole 303 and a rack 305. The rotating ring 301 is rotatably connected to the crushing box 1. A track groove 105 that cooperates with the rotating ring 301 is provided on the inner wall of the crushing box 1. The rotating ring 301 can be limited by the track groove 105 so that the rotating ring 301 can rotate along the track groove 105 without falling off. A rack 305 is fixedly installed on the outer side of the rotating ring 301. A first motor 2 is fixedly installed on one side of the crushing box 1. The output end of the first motor 2 is fixedly connected to a driving gear 201. The driving gear 201 The rack 305 meshes with each other, and a through slot 104 corresponding to the driving gear 201 is provided on one side of the crushing box 1. The driving gear 201 can be meshed with the rack 305 through the through slot 104. The driving gear 201 is driven to rotate by the first motor 2, and the rotating ring 301 can be driven to rotate synchronously through the rack 305, which can conveniently provide power for the rotating ring 301. A screening plate 302 is fixedly installed on the inner side of the rotating ring 301, and a screening hole 303 is provided on the surface of the screening plate 302. The rotation of the rotating ring 301 drives the screening plate 302 to rotate, and the crushed sludge particles can be screened through the screening hole 303.
[0023] The screening assembly 3 also includes a first crushing knife 304, a fixing rod 306 and a second crushing knife 307. The first crushing knife 304 is fixedly connected to the adjacent position of the screening hole 303. The fixing rod 306 is fixedly connected to the crushing box 1 by bolts. The second crushing knife 307 is fixedly installed at the bottom of the fixing rod 306. The second crushing knife 307 is staggered with the first crushing knife 304 and can rotate through the screening plate 302 to drive the first crushing knife 304 to rotate, so that a shearing effect can be formed between the first crushing knife 304 and the second crushing knife 307, and the sludge blocks on the screening plate 302 can be crushed again until the sludge particles can meet the size of the screening holes 303, so that the sludge particles can be exported through the screening holes 303, which effectively improves the screening effect. The discharge hopper 103 is fixedly connected to the bottom of the crushing box 1, and the discharge hopper 103 and the crushing box 1 are connected to each other, so that the screened sludge particles can be introduced into the discharge hopper 103 for export, which is convenient for collection.
[0024] The working principle of the dried sludge pulverizer based on the embodiment is as follows: by placing the device at a suitable position for use, the dried sludge blocks to be pulverized are introduced into the pulverizing box 1 through the feed hopper 101, and the second motor 401 is started to drive the rotating rod 402 to rotate, which can synchronously drive the pulverizing blades 501 to rotate, and the dried sludge blocks can be pulverized by the pulverizing teeth 502, and large and harder sludge blocks can be quickly crushed by the curved hook-shaped crushing thorns 503, which can effectively avoid the situation where the harder sludge blocks are not completely pulverized, and the pulverized sludge blocks fall onto the screening plate 302, and the first motor 2 is started to drive the driving gear 201 to rotate, and the pulverizing teeth 502 are used to pulverize the dried sludge blocks. The overdrive gear 201 is meshed with the rack 305, which can drive the rotating ring 301 to rotate in the track groove 105. The rotation of the rotating ring 301 can drive the screening plate 302 to rotate, which can facilitate the screening of the sludge blocks. The rotation of the screening plate 302 can drive the first crushing knife 304 to rotate. The staggered action of the first crushing knife 304 and the second crushing knife 307 can form a shearing effect, and the sludge blocks can be crushed again so that the sludge blocks can meet the size of the screening holes 303. The sludge particles can be quickly screened and introduced into the discharge hopper 103 for output.
[0025] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.
Claims
1. A drying sludge pulverizer, characterized in that: The invention comprises a crushing box (1), a driving assembly (4) and a crushing assembly (5), wherein the crushing box (1) is provided with a driving assembly (4), wherein the driving assembly (4) comprises a second motor (401) and a rotating rod (402), wherein the rotating rod (402) is rotatably mounted on the crushing box (1), wherein the second motor (401) cooperating with the rotating rod (402) is fixedly mounted on the bottom of the crushing box (1), wherein the crushing assembly (5) is fixedly mounted on the outer side of the rotating rod (402), wherein the crushing assembly (5) comprises a crushing leaf (501), a crushing tooth (502) and a crushing thorn (503), wherein the crushing leaf (501) is fixedly connected to the rotating rod (402), wherein the front end of the crushing leaf (501) is fixedly connected to the crushing tooth (502), and the top and bottom of the crushing leaf (501) are fixedly mounted with the crushing thorn (503), wherein the crushing thorn (503) is in the shape of a hook.
2. A drying sludge pulverizer according to claim 1, characterized in that: A screening assembly (3) is rotatably mounted inside the crushing box (1), and the screening assembly (3) comprises a rotating ring (301), a screening plate (302), screening holes (303) and a rack (305). The rotating ring (301) is rotatably connected to the crushing box (1), and a track groove (105) matching the rotating ring (301) is provided on the inner wall of the crushing box (1). The rack (305) is fixedly mounted on the outer side of the rotating ring (301), and the screening plate (302) is fixedly mounted on the inner side of the rotating ring (301), and the screening holes (303) are provided on the surface of the screening plate (302).
3. A drying sludge pulverizer according to claim 2, characterized in that: The screening assembly (3) further comprises a first crushing knife (304), a fixing rod (306) and a second crushing knife (307); the first crushing knife (304) is fixedly connected to the adjacent position of the screening hole (303); the fixing rod (306) is fixedly connected to the crushing box (1); the second crushing knife (307) is fixedly installed at the bottom of the fixing rod (306); the second crushing knife (307) and the first crushing knife (304) are interlaced with each other.
4. A drying sludge pulverizer according to claim 1, characterized in that: A first motor (2) is fixedly mounted on one side of the crushing box (1); a driving gear (201) is fixedly connected to the output end of the first motor (2); the driving gear (201) and the rack (305) are meshed with each other; and a through slot (104) corresponding to the driving gear (201) is provided on one side of the crushing box (1).
5. The drying sludge pulverizer according to claim 1, characterized in that: A material inlet hopper (101) is fixedly mounted on the top of the crushing box (1), and a material discharge hopper (103) is fixedly connected to the bottom of the crushing box (1).
6. A drying sludge pulverizer according to claim 1, characterized in that: Support legs (102) are fixedly mounted on the outer side of the crushing box (1), and the support legs (102) are fixedly connected via a reinforcing rod.
Citation Information
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