LED lamp packaging tool

Abstract

The utility model relates to the technical field of LED lamps, and discloses an LED lamp packaging tool, including a bottom plate, a frame body fixedly connected to the rear side of the top of the bottom plate, a slide plate slidably connected to the top of the bottom plate, a placement table slidably connected to the top of the slide plate, a baffle plate 1 fixedly connected to the middle of the inner wall of the frame, a screw rod 1 rotatably connected to the left side of the inner wall of the frame, a moving block threadedly connected to the middle of the screw rod 1, a threaded groove is provided in the middle of the left side of the frame, a fan 1 is threadedly connected inside the threaded groove, and an activated carbon plate is fixedly connected to the left side of the fan 1. In the utility model, through the cooperation of the moving block 1, the baffle plate 1, the screw rod 1, the slide plate, the placement table, the fan 1, the activated carbon plate, the motor 1 and the glue gun, the gas discharge and filtration during glue dispensing is realized, the concentration of harmful gases in the working area is reduced, the air quality is improved, the performance of the equipment is maintained, and the glue dispensing position can be adjusted according to the needs.

Description

Technical Field

[0001] The utility model relates to the technical field of LED lamps, and in particular to an LED lamp packaging tool. Background Art

[0002] LED lighting has gradually replaced traditional incandescent lamps and fluorescent lamps due to its advantages of energy saving, long life and environmental protection. It has become the mainstream product in the lighting market and is widely used in homes, offices, public places, etc.

[0003] Some existing LED lamp packages generally use a welding fixture or a welding table to accurately weld the LED chip to the bracket, and then use a glue dispenser to dispense glue to ensure stability. After dispensing, take it out and place it in a curing oven for curing. After completion, use a test tool to test the electrical and optical properties of the cured LED lamp. After confirming that there are no errors, use a cutting tool to cut the LED lamp from the bracket and package the LED lamp.

[0004] However, the gas generated by some existing LED lamps during glue dispensing cannot be filtered and discharged, and the volatile organic compounds and other chemicals in the gas can easily corrode or damage the glue dispensing equipment, shortening the service life of the equipment. At the same time, some existing LED lamps are directly taken out for curing without pre-drying or other treatment after glue dispensing. The curing process can easily cause the solvent or moisture in the packaging material to evaporate rapidly and form bubbles. If these bubbles are fixed by the curing material, they will affect the optical performance and mechanical strength of the LED lamp. Utility Model Content

[0005] In order to make up for the above deficiencies, the utility model provides an LED lamp packaging tooling, aiming to improve the problems in the prior art that the gas cannot be exhausted and filtered and cannot be pre-dried.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an LED lamp packaging tool, including a base plate, a frame body is fixedly connected to the rear side of the top of the base plate, a slide plate is slidably connected to the top of the base plate, a placing table is slidably connected to the top of the slide plate, a baffle plate is fixedly connected to the middle of the inner wall of the frame, a screw rod is rotatably connected to the left side of the inner wall of the frame, the screw rod is rotatably connected to the left side of the baffle plate, a motor is fixedly connected to the middle and upper left side of the frame, the screw rod is fixedly connected to the output end of the motor, a moving block is threadedly connected to the middle part of the screw rod, a glue gun is fixedly connected to the bottom of the moving block, a threaded groove is provided in the middle part of the left side of the frame, a fan is threadedly connected inside the threaded groove, an activated carbon plate is fixedly connected to the left side of the fan, and a supplementary component is provided at the front end of the moving block.

[0007] As a further description of the above technical solution:

[0008] The replenishing component includes a glue replenishing bottle and a pipe, the glue replenishing bottle is fixedly connected to the front end of the moving block, one end of the pipe is fixedly connected to the bottom of the glue replenishing bottle, the other end of the glue replenishing bottle is fixedly connected to the front end of the glue dispensing gun, and the top of the glue replenishing bottle is rotatably connected to a rotating cover.

[0009] As a further description of the above technical solution:

[0010] The rear right side of the frame is fixedly connected to motor 2, the rear side of the frame is rotatably connected to screw 2, the screw 2 is fixedly connected to the output end of motor 2, the middle part of screw 2 is threadedly connected to left and right opposing push plates, the placement table is arranged between the two push plates, the right side of baffle 1 and the right side of the inner wall of the frame are fixedly connected to connecting blocks, a fixing block is fixedly connected between the two connecting blocks, the middle part of the inner wall of the fixing block is fixedly connected to fan 2, and the bottom of the fixing block is fixedly connected to a heating ring.

[0011] As a further description of the above technical solution:

[0012] The bottom of the slide plate is fixedly connected with left and right hydraulic rods which are opposite to each other, and the output ends of the two hydraulic rods are fixedly connected to the rear side of the inner wall of the frame.

[0013] As a further description of the above technical solution:

[0014] A fixing rod 1 opposite to each other is fixedly connected between the left side of the inner wall of the frame and the left side of the baffle 1, the screw rod 1 is arranged between the two fixing rods 1, and the moving block is slidably connected to the middle part of the fixing rod 1.

[0015] As a further description of the above technical solution:

[0016] An extension block is fixedly connected to the rear side of the frame, a second fixing rod is fixedly connected inside the extension block, the second fixing rod is arranged at the rear side of the second screw rod, and the two push plates are both slidably connected to the middle part of the second fixing rod.

[0017] As a further description of the above technical solution:

[0018] The front end of the right side of the baffle plate 1 is fixedly connected with the baffle plate 2, and the baffle plate 2 is fixedly connected to the right side of the front end of the inner wall of the frame.

[0019] As a further description of the above technical solution:

[0020] A dustproof net is fixedly connected to the top of the inner wall of the fixed block, and the dustproof net is arranged on the top of the second fan.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, through the cooperation of the moving block, the baffle, the screw, the slide plate, the placement table, the fan, the activated carbon plate, the motor and the glue dispensing gun, the gas discharge and filtration during glue dispensing are realized, the concentration of harmful gases in the working area is reduced, the air quality is improved, the performance of the equipment is maintained, and the position of glue dispensing can be adjusted according to the needs.

[0023] 2. In the utility model, through the cooperation of motor 2, screw 2, push plate, connecting block, fixing block, dust screen and heating ring, pre-drying after dispensing is realized, the solvent and moisture in the packaging material are removed, the formation of bubbles and energy consumption during the curing process are reduced, the optical performance and mechanical strength of the LED lamp are improved, and the production cost is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a three-dimensional schematic diagram of an LED lamp packaging tooling proposed by the utility model;

[0025] Figure 2 This is a structural schematic diagram of a frame of an LED lamp packaging tooling proposed by the utility model;

[0026] Figure 3 This is a structural schematic diagram of an extension block of an LED lamp packaging tooling proposed by the utility model;

[0027] Figure 4 This is a structural schematic diagram of a motor 1 of an LED lamp packaging tooling proposed by the utility model;

[0028] Figure 5 This is a structural schematic diagram of a fixing block of an LED lamp packaging tooling proposed by the utility model;

[0029] Figure 6 The present invention is a schematic diagram of the structure of a moving block of an LED lamp packaging tooling proposed by the present invention.

[0030] Legend:

[0031] 1. Bottom plate; 2. Frame; 3. Moving block; 4. Baffle 1; 5. Screw 1; 6. Slide plate; 7. Placement table; 8. Fan 1; 9. Activated carbon plate; 10. Baffle 2; 11. Threaded groove; 12. Hydraulic rod; 13. Motor 1; 14. Fixed rod 1; 15. Glue gun; 16. Glue filling bottle; 17. Pipeline; 18. Rotating cover; 19. Motor 2; 20. Screw 2; 21. Push plate; 22. Connecting block; 23. Fixed block; 24. Dustproof net; 25. Fan 2; 26. Heating coil; 27. Extension block; 28. Fixed rod 2. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] Reference Figure 1 , Figure 2 and Figure 4 The utility model provides an embodiment: an LED lamp packaging tool, including a bottom plate 1, a frame 2 is fixedly connected to the rear side of the top of the bottom plate 1, a slide plate 6 is slidably connected to the top of the bottom plate 1, a placement table 7 is slidably connected to the top of the slide plate 6, a baffle 4 is fixedly connected to the middle of the inner wall of the frame 2, a screw 5 is rotatably connected to the left side of the inner wall of the frame 2, the screw 5 is rotatably connected to the left side of the baffle 4, a motor 13 is fixedly connected to the middle and upper part of the left side of the frame 2, the screw 5 is fixedly connected to the output end of the motor 13, a moving block 3 is threadedly connected to the middle of the screw 5, and the bottom of the moving block 3 is fixed A glue gun 15 is fixedly connected, a threaded groove 11 is provided in the middle of the left side of the frame 2, a fan 8 is threadedly connected inside the threaded groove 11, an activated carbon plate 9 is fixedly connected to the left side of the fan 8, a supplementary component is arranged at the front end of the moving block 3, a hydraulic rod 12 opposite to the left and right is fixedly connected to the bottom of the slide plate 6, the output ends of the two hydraulic rods 12 are fixedly connected to the rear side of the inner wall of the frame 2, a fixed rod 14 opposite to the upper and lower parts is fixedly connected between the left side of the inner wall of the frame 2 and the left side of the baffle 4, a screw 5 is arranged between the two fixed rods 14, and the moving block 3 is slidably connected to the middle part of the fixed rod 14.

[0034] Place the LED chip on the placement table 7, slide the placement table 7 to the leftmost side of the slide plate 6, start the two hydraulic rods 12 to retract and slide the slide plate 6 into the frame 2 and adjust the depth of entry, start the motor 13 to drive the screw 5 to rotate, and when the screw 5 rotates, the thread drives the moving block 3 to move left and right. When the moving block 3 moves left and right, it will slide in the middle of the two fixed rods 14 to stabilize, and the moving block 3 moves and adjusts the glue gun 15 according to the position where glue is required, and glue is applied to the LED chip on the placement table 7 through the glue gun 15. At the same time, start the fan 8 to rotate and absorb the gas generated when the LED chip is glued, and the absorbed gas is discharged to the left of the frame 2. When the gas is discharged, it is filtered through the activated carbon plate 9. When glue is no longer applied, the fan 8 thread can be removed from the thread groove 11 to facilitate the cleaning of the fan 8 alone. After cleaning, the fan 8 thread is inserted into the thread groove 11 for installation.

[0035] Reference Figure 1 , Figure 2 and Figure 6The replenishing component includes a glue replenishing bottle 16 and a pipe 17. The glue replenishing bottle 16 is fixedly connected to the front end of the moving block 3. One end of the pipe 17 is fixedly connected to the bottom of the glue replenishing bottle 16. The other end of the glue replenishing bottle 16 is fixedly connected to the front end of the glue gun 15. The top of the glue replenishing bottle 16 is rotatably connected to a rotating cover 18.

[0036] The rotating cover 18 is rotated to open the glue replenishing bottle 16, so as to replenish the glue in the glue replenishing bottle 16. The glue in the glue replenishing bottle 16 is drawn out through the pipe 17 and introduced into the glue dispensing gun 15, so as to replenish the glue dispensing gun 15.

[0037] Reference Figure 2 , Figure 3 and Figure 5 The rear right side of the frame 2 is fixedly connected to a motor 2 19, the rear side of the frame 2 is rotatably connected to a screw 20, the screw 20 is fixedly connected to the output end of the motor 2 19, the middle part of the screw 20 is threadedly connected to push plates 21 opposite to each other on the left and right, the placement table 7 is arranged between the two push plates 21, the right side of the baffle 1 4 and the right side of the inner wall of the frame 2 are fixedly connected to a connecting block 22, a fixed block 23 is fixedly connected between the two connecting blocks 22, a fan 25 is fixedly connected to the middle part of the inner wall of the fixed block 23, and the fixed block 2 A heating coil 26 is fixedly connected to the bottom of the frame 2, an extension block 27 is fixedly connected to the rear side of the frame 2, a fixing rod 28 is fixedly connected inside the extension block 27, the fixing rod 28 is arranged at the rear side of the screw rod 20, two push plates 21 are slidably connected to the middle of the fixing rod 28, a baffle 2 10 is fixedly connected to the front end of the right side of the baffle 1 4, the baffle 2 10 is fixedly connected to the right side of the front end of the inner wall of the frame 2, a dustproof net 24 is fixedly connected to the top of the inner wall of the fixing block 23, and the dustproof net 24 is arranged on the top of the fan 2 25.

[0038] When the slide plate 6 enters the frame 2, the placement table 7 will be engaged between the two push plates 21. After the dispensing is completed, the motor 21 is started to drive the screw 20 to rotate. When the screw 20 rotates, the thread drives the two push plates 21 to move left and right. When the two push plates 21 move left and right, they will slide in the fixing rod 28 for stability. The fixing rod 28 is fixed on the extension block 27 and the rear part of the frame 2 is closed by the extension block 27. When the two push plates 21 move to the right, they will move and drive the slide plate 6 to move to the right to the rightmost side of the slide plate 6. The two connecting blocks 22 suspend the fixed block 23 on the top of the slide plate 6, start the fan 25 for heating, and then start the fan 25 to rotate and blow air downward. When passing through the heating ring 26, the hot air is blown to the LED chip after glue dispensing to achieve preheating and drying. The baffle 2 10 is used to prevent the hot air from flowing out quickly. After completion, the two hydraulic rods 12 are started to extend and the slide plate 6 is pulled forward and out of the frame 2, while driving the placement table 7 to move forward. The dust-proof net 24 is used to prevent dust from entering when the fixed block 23 absorbs the top air.

[0039] Working principle: When in use, first place the LED chip on the placement table 7, then slide the placement table 7 to the leftmost side of the slide plate 6, and use the two hydraulic rods 12 to make the slide plate 6 slide backward into the frame 2. At the same time, the placement table 7 enters the left part of the frame 2 and is engaged between the two push plates 21. The depth of the placement table 7 in the left part of the frame 2 is controlled by the contraction degree of the two hydraulic rods 12. Start the motor 13 to make the screw 5 thread drive the moving block 3 to move left and right. The moving block 3 drives the glue gun 15 to move to the position where the LED chip needs to be glued and perform glue dispensing. Start the fan 8 to rotate and absorb the gas generated during glue dispensing. The absorbed gas is blown to the left and filtered through the activated carbon plate 9, and finally leaves the frame 2. Start the motor after glue dispensing is completed. The second 19 makes the screw rod second 20 thread drive the two push plates 21 to move rightward, and the two push plates 21 drive the engaged slide plate 6 to move rightward to the bottom of the fixed block 23, and the fan second 25 is started for heating, and then the fan second 25 is started to rotate and blow air downward. The air blown downward will be heated when passing through the heating ring 26 and continue to blow to the LED chip after glue dispensing for preheating and drying. After completion, the two hydraulic rods 12 are started to extend and the slide plate 6 together with the placement table 7 are moved forward to leave the frame 2. At this time, the LED chip can be cured. When it is no longer in use, the fan one 8 can be threaded out of the thread groove 11 and taken out, which is convenient for cleaning the fan one 8. When it is used again, the fan one 8 is threaded into the thread groove 11 for installation and waits for use.

[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An LED lamp packaging tool, comprising a bottom plate (1), characterized in that: The rear side of the top of the bottom plate (1) is fixedly connected to a frame (2); the top of the bottom plate (1) is slidably connected to a slide plate (6); the top of the slide plate (6) is slidably connected to a placement table (7); the middle of the inner wall of the frame (2) is fixedly connected to a baffle plate (4); the left side of the inner wall of the frame (2) is rotatably connected to a screw rod (5); the screw rod (5) is rotatably connected to the left side of the baffle plate (4); the middle upper part of the left side of the frame (2) is fixedly connected to a motor (13); the screw rod (5) is fixedly connected to the output end of the motor (13); the middle part of the screw rod (5) is threadedly connected to a moving block (3); the bottom of the moving block (3) is fixedly connected to a glue gun (15); the middle part of the left side of the frame (2) is provided with a thread groove (11); the inner part of the thread groove (11) is threadedly connected to a fan (8); the left side of the fan (8) is fixedly connected to an activated carbon plate (9); and a supplementary component is arranged at the front end of the moving block (3).

2. The LED lamp packaging tool according to claim 1, characterized in that: The replenishing component comprises a glue replenishing bottle (16) and a pipe (17), wherein the glue replenishing bottle (16) is fixedly connected to the front end of the moving block (3), one end of the pipe (17) is fixedly connected to the bottom of the glue replenishing bottle (16), the other end of the glue replenishing bottle (16) is fixedly connected to the front end of the glue gun (15), and the top of the glue replenishing bottle (16) is rotatably connected to a rotating cover (18).

3. The LED lamp packaging tool according to claim 1, characterized in that: The rear right side of the frame (2) is fixedly connected to a second motor (19); the rear side of the frame (2) is rotatably connected to a second screw rod (20); the second screw rod (20) is fixedly connected to the output end of the second motor (19); the middle part of the second screw rod (20) is threadedly connected to left and right opposing push plates (21); the placement table (7) is arranged between the two push plates (21); the right side of the baffle plate (4) and the right side of the inner wall of the frame (2) are fixedly connected to a connecting block (22); a fixing block (23) is fixedly connected between the two connecting blocks (22); a second fan (25) is fixedly connected to the middle part of the inner wall of the fixing block (23); and a heating ring (26) is fixedly connected to the bottom of the fixing block (23).

4. The LED lamp packaging tool according to claim 1, characterized in that: The bottom of the slide plate (6) is fixedly connected to left and right opposite hydraulic rods (12), and the output ends of the two hydraulic rods (12) are fixedly connected to the rear side of the inner wall of the frame (2).

5. The LED lamp packaging tool according to claim 1, characterized in that: A fixed rod (14) is fixedly connected between the left side of the inner wall of the frame (2) and the left side of the baffle (4) and is opposed to each other in an upper and lower direction. The screw rod (5) is arranged between the two fixed rods (14). The moving block (3) is slidably connected to the middle part of the fixed rod (14).

6. The LED lamp packaging tool according to claim 3, characterized in that: An extension block (27) is fixedly connected to the rear side of the frame (2), and a second fixing rod (28) is fixedly connected inside the extension block (27). The second fixing rod (28) is arranged on the rear side of the second screw rod (20), and the two push plates (21) are both slidably connected to the middle part of the second fixing rod (28).

7. The LED lamp packaging tool according to claim 1, characterized in that: The front end of the right side of the baffle plate 1 (4) is fixedly connected to the baffle plate 2 (10), and the baffle plate 2 (10) is fixedly connected to the right side of the front end of the inner wall of the frame body (2).

8. The LED lamp packaging tool according to claim 3, characterized in that: The top of the inner wall of the fixed block (23) is fixedly connected with a dustproof net (24), and the dustproof net (24) is arranged on the top of the second fan (25).

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