A gear processing blowing mechanism

Abstract

The utility model discloses a gear processing blowing mechanism, including a base and a chip suction gun, the surface of the base is fixedly connected with a top box, the surface of the chip suction gun is fixedly connected with a chip feed pipe, the inner cavity of the top box is provided with a moving mechanism for driving the chip storage box to move, and the surface of the chip storage box is provided with an adjusting mechanism for driving the chip suction gun to rotate. The utility model relates to the technical field of gear processing. The gear processing blowing mechanism sucks in waste chips by starting the chip suction gun. During the suction process, the waste chips will be blocked and compressed by a push plate, the starting motor drives the intermittent gear to rotate, the intermittent gear contacts with the rotating gear to drive the rotating gear to rotate, the rotating gear drives the threaded rod to rotate, and the threaded rod drives the push plate to move intermittently to the right, thereby avoiding the waste chips blown out of the work surface from being scattered in the work workshop, and efficiently collecting and packaging the tapping waste, reducing the harm caused to the human body.

Description

Technical Field

[0001] The utility model relates to the technical field of gear processing, in particular to a gear processing blowing mechanism. Background Art

[0002] Gears are mechanical components that transmit power. According to their appearance, they can be roughly divided into cylindrical gears, bevel gears and non-circular gears. During the processing of gears, their surfaces need to be spray-cleaned to remove metal powder and impurities on the surface.

[0003] According to the search of China Invention Publication No.: CN219005442U, a gear processing spray device is disclosed, which relates to the field of gear processing technology. The gear processing spray device includes a platform, a slide plate and an adjustment and shaking mechanism. A column is fixedly installed on the top of the platform, a cover plate is fixedly installed on one end of the column, a hydraulic rod is fixedly installed on the top of the cover plate, two groups of symmetrically distributed tensioning blocks are arranged on the platform, a slide plate is arranged at the bottom of the cover plate, a strip plate is arranged at the bottom of the slide plate, and a square column and an air gun are arranged at the bottom of the strip plate. The gear processing spray device can drive the air gun to perform circular motion while driving itself to shake, thereby facilitating the spraying treatment specifically for the bevel gear tooth groove position. Compared with the method of workers dragging the air pipe to manually use the air gun for spraying, it is not only more efficient and the spraying is cleaner, but also convenient to adjust the shaking position of the air gun, thereby improving the maneuverability of the device.

[0004] However, when implementing the above technical solution, the following problems exist: although the tapping chip blowing machine can blow the waste chips out of the work surface, and workers do not need to drag the air pipe to manually use the air gun for blowing, the waste chips blown out of the work surface will be scattered in the work workshop, and the tapping waste cannot be efficiently collected and packaged. These waste chips containing metal powder and impurities are not only difficult to collect, but also inhaled by workers for a long time, which will cause harm to the human body. For this reason, the utility model provides a gear processing blowing mechanism. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a gear processing blowing mechanism, which solves the problem that the waste chips blown out of the working table will be scattered in the working workshop and the tapping waste cannot be efficiently collected and packaged.

[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a gear processing blowing mechanism, including a base and a chip suction gun, the surface of the base is fixedly connected with a top box, the surface of the chip suction gun is fixedly connected with a chip feed pipe, the inner cavity of the top box is provided with a moving mechanism for driving the chip storage box to move, the surface of the chip storage box is provided with an adjusting mechanism for driving the chip suction gun to rotate, the inner cavity of the chip storage box is provided with an extrusion mechanism for compressing the sucked chips, and the extrusion mechanism includes;

[0007] A pushing assembly includes a pushing plate and an intermittent gear, wherein a threaded rod is threadedly connected to the surface of the pushing plate, and both ends of the threaded rod are rotatably connected to the inner wall of the chip storage box, and a rotating gear is fixedly connected to the surface of the threaded rod, and the surface of the rotating gear is meshed with the surface of the intermittent gear;

[0008] The driving assembly is used to drive the intermittent gear to rotate.

[0009] Preferably, the driving assembly comprises a motor, the surface of the motor output shaft is fixedly connected to a transmission shaft via a coupling, and the surface of the transmission shaft is fixedly connected to the surface of the intermittent gear.

[0010] Preferably, the adjustment mechanism comprises:

[0011] The rotating assembly comprises a connecting block, the surface of which is fixedly connected to the surface of the chip feeding tube, and the surface of the connecting block is rotatably connected to a driving block;

[0012] The pneumatic component is used to drive the driving block to move.

[0013] Preferably, the pneumatic assembly includes an adjusting cylinder, the surface of the chip storage box is rotatably connected to a rotating block, the surface of the rotating block is fixedly connected to the surface of the adjusting cylinder, and one end of the adjusting cylinder piston rod is fixedly connected to the surface of the driving block.

[0014] Preferably, the moving mechanism comprises:

[0015] The transverse shift assembly comprises a transverse shift cylinder, one end of the piston rod of the transverse shift cylinder is fixedly connected to a transverse shift plate, the inner wall of the top box is fixedly connected to a transverse shift rod, the bottom of the top box is provided with a transverse shift groove, the surface of the transverse shift plate is fixedly connected to a sliding plate, and the surface of the sliding plate is fixedly connected to a connecting plate;

[0016] The vertical movement component is used to drive the chip storage box to move vertically.

[0017] Preferably, the vertical movement assembly includes a vertical movement cylinder, one end of the vertical movement cylinder piston rod is fixedly connected to the surface of the chip storage box, the surface of the connecting plate is fixedly connected with a telescopic rod, and the bottom end of the telescopic rod is fixedly connected to the surface of the chip storage box.

[0018] Beneficial Effects

[0019] The utility model provides a gear processing blowing mechanism. Compared with the prior art, it has the following beneficial effects:

[0020] (1) The gear processing blowing mechanism sucks in the waste chips by starting the chip suction gun. During the suction process, the waste chips are blocked and compressed by the push plate. The starting motor drives the intermittent gear to rotate. The intermittent gear contacts the rotating gear and drives the rotating gear to rotate. The rotating gear drives the threaded rod to rotate. The threaded rod drives the push plate to move intermittently to the right, thereby preventing the waste chips blown out of the work surface from being scattered in the work workshop. The tapping waste is efficiently collected and packaged, reducing the harm to the human body.

[0021] (2) The gear processing blowing mechanism drives the driving block to move by starting the regulating cylinder, and the driving block drives the connecting block to rotate with the chip feed pipe as the center, and the connecting block drives the chip feed pipe to rotate on its own, and the chip feed pipe drives the chip suction gun to rotate at an angle with the chip feed pipe as the center, and the chip suction gun sucks in the waste chips on the surface of the base in the same vertical position, so that the tapping waste can be efficiently collected and packaged, making the gear processing cleaner and improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0023] Figure 2 This is a schematic diagram of the three-dimensional structure of the chip suction gun of the utility model;

[0024] Figure 3 This is a schematic diagram of the three-dimensional structure of the chip storage box of the utility model;

[0025] Figure 4 It is a schematic diagram of the three-dimensional structure of the rotating gear of the utility model.

[0026] In the figure: 1-base, 2-chip suction gun, 3-top box, 4-chip feed pipe, 5-chip storage box, 6-squeezing mechanism, 61-pushing assembly, 611-pushing plate, 612-intermittent gear, 613-threaded rod, 614-rotating gear, 62-driving assembly, 621-motor, 622-transmission shaft, 7-adjusting mechanism, 71-rotating assembly, 711-connecting block, 712-driving block, 72-pneumatic assembly, 721-adjusting cylinder, 722-rotating block, 8-moving mechanism, 81-transverse movement assembly, 811-transverse movement cylinder, 812-transverse movement plate, 813-transverse movement rod, 814-transverse movement groove, 815-sliding plate, 816-connecting plate, 82-vertical movement assembly, 821-vertical movement cylinder, 822-telescopic rod. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-4 , the utility model provides two technical solutions:

[0029] Embodiment 1

[0030] A gear processing blowing mechanism comprises a base 1 and a chip suction gun 2, wherein the chip suction gun 2 is connected to an external power source and has a similar principle to a vacuum cleaner. A top box 3 is fixedly connected to the surface of the base 1, and a chip feed pipe 4 is fixedly connected to the surface of the chip suction gun 2. The chip feed pipe 4 penetrates a chip storage box 5 and can rotate relative to the chip storage box 5. A moving mechanism 8 is provided in the inner cavity of the top box 3 for driving the chip storage box 5 to move. The moving mechanism 8 comprises;

[0031] The transverse moving assembly 81 includes a transverse moving cylinder 811, which is electrically connected to an external power supply, the surface of the top box 3 is fixedly connected to the surface of the transverse moving cylinder 811, one end of the piston rod of the transverse moving cylinder 811 is fixedly connected to a transverse moving plate 812, the inner wall of the top box 3 is fixedly connected to a transverse moving rod 813, the transverse moving plate 812 penetrates the transverse moving rod 813 and can slide relative to the transverse moving rod 813, a transverse moving groove 814 is provided at the bottom of the top box 3, a sliding plate 815 is fixedly connected to the surface of the transverse moving plate 812, the surface of the sliding plate 815 is slidably connected to the inner surface of the transverse moving groove 814, and a connecting plate 816 is fixedly connected to the surface of the sliding plate 815;

[0032] The vertical moving assembly 82 is used to drive the chip storage box 5 to move vertically. The vertical moving assembly 82 includes a vertical moving cylinder 821, which is electrically connected to an external power supply. The surface of the connecting plate 816 is fixedly connected to the surface of the vertical moving cylinder 821. One end of the piston rod of the vertical moving cylinder 821 is fixedly connected to the surface of the chip storage box 5. The surface of the connecting plate 816 is fixedly connected with a telescopic rod 822, which can be extended or shortened. This is a prior art. The bottom end of the telescopic rod 822 is fixedly connected to the surface of the chip storage box 5.

[0033] The surface of the chip storage box 5 is provided with an adjustment mechanism 7 for driving the chip suction gun 2 to rotate, and the inner cavity of the chip storage box 5 is provided with an extrusion mechanism 6 for compressing the sucked chips, and the extrusion mechanism 6 includes;

[0034] The pushing assembly 61 includes a pushing plate 611 and an intermittent gear 612. The chip feeding tube 4 penetrates the pushing plate 611 and can slide relative to the pushing plate 611. The surface of the pushing plate 611 is slidably connected to the inner wall of the chip storage box 5. The surface of the pushing plate 611 is threadedly connected with a threaded rod 613. Both ends of the threaded rod 613 are rotatably connected to the inner wall of the chip storage box 5. The surface of the threaded rod 613 is fixedly connected with a rotating gear 614. The surface of the rotating gear 614 meshes with the surface of the intermittent gear 612.

[0035] The driving assembly 62 is used to drive the intermittent gear 612 to rotate. The driving assembly 62 includes a motor 621. The motor 621 is connected to an external power supply and is a three-phase asynchronous motor. The surface of the motor 621 is fixedly connected to the inner wall of the chip storage box 5. The surface of the output shaft of the motor 621 is fixedly connected to the transmission shaft 622 through a coupling. The surface of the transmission shaft 622 is fixedly connected to the surface of the intermittent gear 612. The waste chips are sucked in by starting the chip suction gun 2. During the suction process, the waste chips will be blocked and compressed by the push plate 611. The starting motor 621 drives the intermittent gear 612 to rotate. The intermittent gear 612 contacts the rotating gear 614 and drives the rotating gear 614 to rotate. The rotating gear 614 drives the threaded rod 613 to rotate. The threaded rod 613 drives the push plate 611 to move intermittently to the right, thereby avoiding the situation where the waste chips blown out of the work surface are scattered in the work workshop, and the tapping waste is efficiently collected and packaged, reducing the harm to the human body.

[0036] Embodiment 2

[0037] The main difference from the first embodiment is:

[0038] A gear processing blowing mechanism comprises a base 1 and a chip suction gun 2, wherein the chip suction gun 2 is connected to an external power source and has a similar principle to a vacuum cleaner. A top box 3 is fixedly connected to the surface of the base 1, and a chip feed pipe 4 is fixedly connected to the surface of the chip suction gun 2. The chip feed pipe 4 penetrates a chip storage box 5 and can rotate relative to the chip storage box 5. A moving mechanism 8 is provided in the inner cavity of the top box 3 for driving the chip storage box 5 to move. The moving mechanism 8 comprises;

[0039] The transverse moving assembly 81 includes a transverse moving cylinder 811, which is electrically connected to an external power supply, the surface of the top box 3 is fixedly connected to the surface of the transverse moving cylinder 811, one end of the piston rod of the transverse moving cylinder 811 is fixedly connected to a transverse moving plate 812, the inner wall of the top box 3 is fixedly connected to a transverse moving rod 813, the transverse moving plate 812 penetrates the transverse moving rod 813 and can slide relative to the transverse moving rod 813, a transverse moving groove 814 is provided at the bottom of the top box 3, a sliding plate 815 is fixedly connected to the surface of the transverse moving plate 812, the surface of the sliding plate 815 is slidably connected to the inner surface of the transverse moving groove 814, and a connecting plate 816 is fixedly connected to the surface of the sliding plate 815;

[0040] The vertical moving assembly 82 is used to drive the chip storage box 5 to move vertically. The vertical moving assembly 82 includes a vertical moving cylinder 821, which is electrically connected to an external power supply. The surface of the connecting plate 816 is fixedly connected to the surface of the vertical moving cylinder 821. One end of the piston rod of the vertical moving cylinder 821 is fixedly connected to the surface of the chip storage box 5. The surface of the connecting plate 816 is fixedly connected with a telescopic rod 822, which can be extended or shortened. This is a prior art. The bottom end of the telescopic rod 822 is fixedly connected to the surface of the chip storage box 5.

[0041] The surface of the chip storage box 5 is provided with an adjustment mechanism 7 for driving the chip suction gun 2 to rotate, and the inner cavity of the chip storage box 5 is provided with a squeezing mechanism 6 for compressing the sucked chips, and the adjustment mechanism 7 includes;

[0042] The rotating assembly 71 includes a connecting block 711, the surface of the connecting block 711 is fixedly connected to the surface of the chip feeding tube 4, and the surface of the connecting block 711 is rotatably connected to a driving block 712;

[0043] The pneumatic component 72 is used to drive the driving block 712 to move. The pneumatic component 72 includes an adjusting cylinder 721, which is electrically connected to an external power supply. The surface of the chip storage box 5 is rotatably connected to a rotating block 722. The surface of the rotating block 722 is fixedly connected to the surface of the adjusting cylinder 721. One end of the piston rod of the adjusting cylinder 721 is fixedly connected to the surface of the driving block 712. The driving block 712 is driven to move by starting the adjusting cylinder 721. The driving block 712 drives the connecting block 711 to rotate with the chip feed tube 4 as the center. The connecting block 711 drives the chip feed tube 4 to rotate automatically. The chip feed tube 4 drives the chip suction gun 2 to rotate an angle with the chip feed tube 4 as the center. The chip suction gun 2 sucks in all the waste chips on the surface of the base 1 in the same vertical position, so that the tapping waste can be efficiently collected and packaged, making the gear processing cleaner and improving the practicality of the device.

[0044] When in use, the operator starts the transverse movement cylinder 811, and the transverse movement cylinder 811 drives the transverse movement plate 812 to slide transversely along the surface of the transverse movement rod 813, and the transverse movement plate 812 drives the sliding plate 815 to slide along the inner surface of the transverse movement groove 814, and the sliding plate 815 drives the connecting plate 816 to move transversely, and the connecting plate 816 drives the chip storage box 5 to move transversely through the vertical movement assembly 82, and the chip storage box 5 drives the chip suction gun 2 to move transversely to the required position through the chip feed pipe 4, and starts the vertical movement cylinder 821, and the vertical movement cylinder 821 drives the chip storage box 5 to move downward, and at the same time, the chip storage box 5 stretches the telescopic rod 822, and the chip storage box 5 drives the chip suction gun 2 to move downward to a position close to the waste chips through the chip feed pipe 4, and starts the chip suction gun 2 to suck in the waste chips, and starts the adjusting cylinder 721, and the adjusting cylinder 721 drives the driving Block 712 moves, driving block 712 drives connecting block 711 to rotate with chip feed tube 4 as the center, connecting block 711 drives chip feed tube 4 to rotate automatically, chip feed tube 4 drives chip suction gun 2 to rotate angle with chip feed tube 4 as the center, chip suction gun 2 sucks in waste chips on the surface of base 1 in the same vertical position, and the sucked waste chips enter the leftmost part of chip storage box 5 through chip feed tube 4. During the suction process, the waste chips will be blocked and compressed by push plate 611, and motor 621 is started. Motor 621 drives transmission shaft 622 to rotate, and transmission shaft 622 drives intermittent gear 612 to rotate. Intermittent gear 612 contacts with rotating gear 614 to drive rotating gear 614, and rotating gear 614 drives threaded rod 613 to rotate, and threaded rod 613 drives push plate 611 to move intermittently to the right.

[0045] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0046] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A gear processing blowing mechanism, comprising a base (1) and a chip suction gun (2), characterized in that: The surface of the base (1) is fixedly connected to a top box (3), the surface of the chip suction gun (2) is fixedly connected to a chip feed pipe (4), the inner cavity of the top box (3) is provided with a moving mechanism (8) for driving the chip storage box (5) to move, the surface of the chip storage box (5) is provided with an adjusting mechanism (7) for driving the chip suction gun (2) to rotate, and the inner cavity of the chip storage box (5) is provided with an extrusion mechanism (6) for compressing the sucked chips, and the extrusion mechanism (6) comprises: A pushing assembly (61) comprises a pushing plate (611) and an intermittent gear (612); a threaded rod (613) is threadedly connected to the surface of the pushing plate (611); two ends of the threaded rod (613) are rotatably connected to the inner wall of the chip storage box (5); a rotating gear (614) is fixedly connected to the surface of the threaded rod (613); and a surface of the rotating gear (614) is meshed with a surface of the intermittent gear (612); The driving assembly (62) is used to drive the intermittent gear (612) to rotate.

2. A gear processing blowing mechanism according to claim 1, characterized in that: The driving assembly (62) comprises a motor (621), the surface of the output shaft of the motor (621) is fixedly connected to a transmission shaft (622) via a coupling, and the surface of the transmission shaft (622) is fixedly connected to the surface of the intermittent gear (612).

3. A gear processing blowing mechanism according to claim 1, characterized in that: The regulating mechanism (7) comprises: The rotating assembly (71) comprises a connecting block (711), the surface of the connecting block (711) is fixedly connected to the surface of the chip feeding tube (4), and the surface of the connecting block (711) is rotatably connected to a driving block (712); The pneumatic assembly (72) is used to drive the driving block (712) to move.

4. A gear processing blowing mechanism according to claim 3, characterized in that: The pneumatic assembly (72) comprises an adjusting cylinder (721), the surface of the chip storage box (5) is rotatably connected to a rotating block (722), the surface of the rotating block (722) is fixedly connected to the surface of the adjusting cylinder (721), and one end of the piston rod of the adjusting cylinder (721) is fixedly connected to the surface of the driving block (712).

5. A gear processing blowing mechanism according to claim 1, characterized in that: The moving mechanism (8) comprises: The transverse shift assembly (81) comprises a transverse shift cylinder (811), one end of the piston rod of the transverse shift cylinder (811) is fixedly connected to a transverse shift plate (812), the inner wall of the top box (3) is fixedly connected to a transverse shift rod (813), the bottom of the top box (3) is provided with a transverse shift groove (814), the surface of the transverse shift plate (812) is fixedly connected to a sliding plate (815), and the surface of the sliding plate (815) is fixedly connected to a connecting plate (816); The vertical movement assembly (82) is used to drive the chip storage box (5) to move vertically.

6. A gear processing blowing mechanism according to claim 5, characterized in that: The vertical movement assembly (82) comprises a vertical movement cylinder (821), one end of the piston rod of the vertical movement cylinder (821) is fixedly connected to the surface of the chip storage box (5), the surface of the connecting plate (816) is fixedly connected to a telescopic rod (822), and the bottom end of the telescopic rod (822) is fixedly connected to the surface of the chip storage box (5).

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