A straightening machine capable of adjusting straightening passes
By setting an adjustable second slide groove and cylinder structure on the top surface of the base of the straightener and setting an adjustment structure on the side end of the base, the problem that the existing straightener cannot effectively straighten the steel plate at any position is solved, and adaptive straightening to steel plates of different lengths is achieved, improving the straightening effect and compatibility.
Patent Information
- Application Number
- CN202420430439.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-06
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-03-06
AI Technical Summary
During the straightening process, the existing straightening machines cannot ensure effective straightening of any position of the steel plate, which affects the straightening effect.
A straightener that can adjust the straightening pass is designed. By setting several sets of second chutes and corresponding cylinders on the top surface of the base, the cylinder drives the moving block to drive the moving top plate to move forward and backward, adjusting the gap between each set of moving top plates, so that the straightener can adjust the downward straightening position according to the bent parts of the steel plate at different positions. Meanwhile, by providing an adjustment structure at the side end of the base, the distance between the first support plate and the second support plate can be adjusted to adapt to steel plates of different lengths.
The straightening machine straightens the steel plate at any position, improving the straightening effect; at the same time, adapting to steel plates of different lengths, improving the compatibility of the straightening machine.
Smart Images

Figure CN222710500U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel production, in particular to a straightening machine capable of adjusting straightening passes. Background Art
[0002] The pressure processing process of changing the shape of steel ingots and billets between rotating rollers is called steel rolling. The purpose of steel rolling is the same as other pressure processing. On the one hand, it is to obtain the required shape, such as steel plates, strip steel, wire rods and various steel sections; on the other hand, it is to improve the internal quality of steel. Our common automobile plates, bridge steel, boiler steel, pipeline steel, rebar, electrical silicon steel, galvanized plates, tin plates, including train wheels are processed through steel rolling. The steel rolling method can be divided into hot rolling and cold rolling according to the rolling temperature; it can be divided into longitudinal rolling, transverse rolling and oblique rolling according to the relative motion relationship between the rolled piece and the roller during rolling; it can also be divided into general rolling and special rolling according to the forming characteristics of the rolled product. Cycle rolling, spinning rolling, bending forming, etc. are all special rolling methods.
[0003] Steel plates undergo multiple processes during the production process, such as rolling and cooling. These processes may cause the steel plates to bend, twist or deform to a certain extent. In order to ensure that the flatness and geometric shape of the steel plates meet the requirements, the steel plates need to be straightened using a straightener. In the existing straighteners, the bending part of the steel plates is not fixed during the straightening process, and the straightening passes used by the straighteners to support the steel plates are fixed in position. This cannot ensure that the steel plates can be straightened at any position, which affects the straightening effect. For this reason, we propose a straightening machine with adjustable straightening passes to solve the above technical problems. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a straightening machine with adjustable straightening passes, which has the advantages of adjustable straightening passes and solves the above-mentioned technical problems.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a straightening machine with adjustable straightening passes, comprising a support leg, a base is fixedly installed on the top of the support leg, an adjustment structure is installed on the side end of the base, and a mobile bracket is slidably installed on the top, a hydraulic cylinder is installed on the top of the mobile bracket, a pressure block is fixedly connected to the output end of the hydraulic cylinder, and a mobile adjustment structure is arranged on the top of the base;
[0008] The movable adjustment structure includes several groups of second slide grooves opened on the top surface of the base, several groups of cylinders corresponding to the second slide grooves are fixedly installed inside the base, the output end of the cylinder is connected to a movable block, the movable block is slidably installed inside the second slide groove, and a movable top plate is fixedly installed on the top.
[0009] As a preferred technical solution of the present utility model, the adjustment structure includes a first slide groove, a first slider is slidably installed inside the first slide groove, a screw rod is threadedly connected to the axis of the first slider, and a first support plate is fixedly installed on the top, and a second support plate is fixedly installed on the top surface of the base symmetrically to the first support plate, the screw rod is rotatably inserted into the first slide groove, and the end is connected to the output end of the motor, and the motor is fixedly installed on the side end of the base.
[0010] As a preferred technical solution of the present utility model, the height of the movable top plate, the height of the first support plate and the height of the second support plate are the same.
[0011] As a preferred technical solution of the utility model, a rubber pad is fixedly installed on the top of the movable top plate, and the top surface of the rubber pad is arc-shaped all around, and the top of the opposite surface of the first support plate and the second support plate is arc-shaped.
[0012] As a preferred technical solution of the present utility model, the bottom end of the movable bracket is slidably mounted on the outside of the guide rail, and the guide rail is fixedly mounted on the front and rear end surfaces of the base.
[0013] As a preferred technical solution of the utility model, the hydraulic cylinder, the air cylinder and the movable bracket are all electrically controlled by PLC.
[0014] Compared with the prior art, the utility model provides a straightening machine with adjustable straightening passes, which has the following beneficial effects:
[0015] 1. The utility model is provided with a plurality of groups of second slide grooves and a plurality of groups of cylinders corresponding to the second slide grooves. The cylinder drives the moving block to drive the moving top plate fixedly connected to the moving block to move back and forth on the top surface of the base, thereby adjusting the gap between each group of moving top plates, so that the straightening machine can adjust the downward straightening position according to the bending part of the steel plate at different positions, thereby achieving the effect of being able to straighten any position of the steel plate.
[0016] 2. The utility model is capable of adjusting the position of the first support plate on the top surface of the base by setting an adjustment structure at the side end of the base, thereby being able to adjust the distance between the first support plate and the second support plate, so that the straightening machine can straighten steel plates of different lengths, thereby improving the compatibility of the straightening machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the structure of the utility model from above;
[0019] Figure 3 It is an isometric schematic diagram of the structure of the utility model;
[0020] Figure 4 The utility model structure Figure 3 A is a partial enlarged schematic diagram;
[0021] Figure 5 It is a schematic cross-sectional view of the structure of the utility model;
[0022] Figure 6 It is a cross-sectional schematic diagram of the second slide groove of the utility model structure.
[0023] Among them: 1. base; 2. movable bracket; 3. hydraulic cylinder; 4. pressure block; 5. first slide groove; 6. first slider; 7. screw rod; 8. motor; 9. first support plate; 10. second support plate; 11. second slide groove; 12. cylinder; 13. movable block; 14. movable top plate; 15. rubber pad. DETAILED DESCRIPTION
[0024] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0025] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] See also Figure 1-6A straightening machine with adjustable straightening passes comprises a supporting leg, a base 1 is fixedly mounted on the top of the supporting leg, an adjustment structure is mounted on the side end of the base 1, and a movable bracket 2 is slidably mounted on the top end, a hydraulic cylinder 3 is mounted on the top end of the movable bracket 2, a pressure block 4 is fixedly connected to the output end of the hydraulic cylinder 3, and a movable adjustment structure is arranged on the top end of the base 1; the movable adjustment structure comprises a plurality of groups of second slide grooves 11 opened on the top surface of the base 1, a plurality of groups of cylinders 12 corresponding to the second slide grooves 11 are fixedly mounted inside the base 1, a movable block 13 is connected to the output end of the cylinder 12, and the movable block 1 The utility model is provided with a plurality of groups of second slide grooves 11 and a plurality of groups of cylinders 12 corresponding to the second slide grooves 11, and the cylinders 12 drive the moving blocks 13 to drive the moving top plates 14 fixedly connected to the moving blocks 13 to move back and forth on the top surface of the base 1, thereby adjusting the gaps between the groups of moving top plates 14, so that the straightening machine can adjust the position of the downward pressure straightening according to the bending parts of the steel plate at different positions, and achieves the effect of being able to straighten any position of the steel plate.
[0028] To achieve the effect of adjusting the straightening pass, refer to Figure 1-3 and Figure 6 During adjustment, the cylinder 12 is controlled and driven by the PLC, so that the cylinder 12 is extended and retracted to drive the moving block 13 fixedly connected to the output end of the cylinder 12 to move forward and backward inside the second slide groove 11, so that the moving top plate 14 fixedly connected to the moving block 13 moves forward and backward. Since the length of the second slide groove 11 is greater than twice the length of the moving top plate 14, when the moving top plate 14 moves, it can be staggered with the position of the first support plate 9 and the second support plate 10. This can provide space for straightening the steel plate and avoid the steel plate touching the moving top plate 14 during the straightening process, causing secondary bending. At the same time, the setting of several groups of moving top plates 14 can enable the straightening machine to achieve the effect of adjusting the straightening passes.
[0029] To achieve the effect of straightening steel plates of different lengths, please refer to Figure 1-5 When it comes to steel plates of shorter lengths, first start the motor 8 to rotate, driving the screw rod 7 to rotate, so that the first slider 6 threadedly connected to the outer wall of the screw rod 7 moves inside the first slide groove 5, thereby driving the first support plate 9 fixedly connected to the first slider 6 to move laterally on the top surface of the base 1, so that the distance between the first support plate 9 and the second support plate 10 is adjusted, which plays a supporting effect when straightening shorter steel plates, so that the straightening machine can be suitable for straightening steel plates of different lengths, thereby improving the compatibility of the straightening machine.
[0030] The movable top plate 14, the first support plate 9 and the second support plate 10 have the same height, which can ensure that the steel plate is in a plane during straightening, and avoid the steel plate from tilting and causing secondary bending during the straightening process.
[0031] Among them, a rubber pad 15 is fixedly installed on the top of the movable top plate 14, and the top surface of the rubber pad 15 is arc-shaped all around, and the top of the opposite surface of the first support plate 9 and the second support plate 10 is also set to be arc-shaped. This structure can prevent the steel plate from appearing concave or bending due to the edges and corners of the supporting components during the straightening process, thereby affecting the straightening effect of the steel plate.
[0032] When in use, first use the adjustment structure to adjust the distance between the first support plate 9 and the second support plate 10 according to the length of the steel plate to adapt to the length of the steel plate. After adjustment, adjust the position of the movable top plate 14 under the steel plate according to the bending part of the steel plate by controlling the extension and retraction of the cylinder 12 through the PLC, so that the straightening machine can straighten the bending parts of the steel plate at different positions. During the straightening process, the mobile bracket 2 is driven by the PLC to move left and right on the guide rail. When it moves to the bending part of the steel plate, the hydraulic cylinder 3 is started to push the pressure block 4 downward to straighten the steel plate.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A straightening machine with adjustable straightening passes, comprising a support leg, a base (1) being fixedly mounted on the top of the support leg, characterized in that: The side end of the base (1) is installed with an adjustment structure, and the top end is slidably installed with a movable bracket (2), the top end of the movable bracket (2) is installed with a hydraulic cylinder (3), the output end of the hydraulic cylinder (3) is fixedly connected with a pressure block (4), and the top end of the base (1) is provided with a movable adjustment structure; The movable adjustment structure comprises a plurality of groups of second slide grooves (11) provided on the top surface of the base (1); a plurality of groups of cylinders (12) corresponding to the second slide grooves (11) are fixedly installed inside the base (1); a movable block (13) is connected to the output end of the cylinder (12); the movable block (13) is slidably installed inside the second slide groove (11), and a movable top plate (14) is fixedly installed on the top.
2. A straightening machine with adjustable straightening passes according to claim 1, characterized in that: The adjustment structure comprises a first slide groove (5), a first slider (6) is slidably installed inside the first slide groove (5), a screw rod (7) is threadedly connected to the axis of the first slider (6), and a first support plate (9) is fixedly installed on the top, and a second support plate (10) is fixedly installed on the top surface of the base (1) symmetrically with the first support plate (9), the screw rod (7) rotatably passes through the inside of the first slide groove (5), and the end is connected to the output end of the motor (8), and the motor (8) is fixedly installed on the side end of the base (1).
3. A straightening machine with adjustable straightening passes according to claim 2, characterized in that: The movable top plate (14), the first support plate (9) and the second support plate (10) are at the same height.
4. A straightening machine with adjustable straightening passes according to claim 3, characterized in that: A rubber pad (15) is fixedly mounted on the top of the movable top plate (14), and the top surface of the rubber pad (15) is arc-shaped all around, and the tops of the opposite surfaces of the first support plate (9) and the second support plate (10) are also arc-shaped.
5. A straightening machine with adjustable straightening passes according to claim 4, characterized in that: The bottom end of the movable bracket (2) is slidably mounted on the outside of the guide rail, and the guide rail is fixedly mounted on the front and rear end surfaces of the base (1).
6. A straightening machine with adjustable straightening passes according to claim 5, characterized in that: The hydraulic cylinder (3), the air cylinder (12) and the movable bracket (2) are all electrically controlled by PLC.