Bolt end pressing device

By setting up a clamping mechanism and material extraction mechanism in the bolt stamping device, the problem of displacement of the bolt during the stamping process is solved, the processing accuracy is improved, and the rapid and automatic removal of the bolt is realized, which improves production efficiency and safety.

CN222710566UActive Publication Date: 2025-04-04XINXIANG YONGLI MASCH MFG CO LTD
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Patent Information

Application Number
CN202421499581.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-04
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

During the stamping process of bolts, the bolts are not fixed in the mold, which easily displaces, resulting in unstable shape and size of the bolts after stamping, making it difficult to ensure processing accuracy. In addition, manual removal of hot bolts increases time and cost, and there is a risk of scalding.

Method used

A bolt end pressure head device is designed. By setting a clamping mechanism and a material collection mechanism in the mold, the clamping mechanism uses a hydraulic cylinder and a wedge-shaped block to drive the clamping block to move to the inside to fix the bolt; the material collection mechanism uses an electric push rod and a tooth ring to drive the mold away from each other, so that the bolt falls automatically.

Benefits of technology

It effectively avoids the displacement of bolts during stamping and improves processing accuracy; realizes the rapid and automatic removal of bolts, improves production efficiency, reduces labor costs, and avoids the risk of scalds.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222710566U_ABST
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Abstract

The utility model relates to a bolt end pressing head device, which comprises a bottom plate, and a left half mold and a right half mold are respectively slidably installed on the upper surface of the bottom plate, and inner grooves are provided on the inner walls of the left half mold and the right half mold, and clamping blocks are arranged inside the two inner grooves; vertical poles are installed at the four corners of the upper surface of the bottom plate, and a top plate is installed on the top of the four vertical poles, and a hydraulic cylinder is installed on the upper surface of the top plate, and a lifting plate is installed at the end of the telescopic end of the hydraulic cylinder, and a punch is installed on the lower surface of the lifting plate, and a clamping mechanism is arranged on the outer side of the lifting plate and the clamping block, and the clamping mechanism can drive the two clamping blocks to move inward while the lifting plate descends. Through the arrangement of the clamping mechanism, when the hydraulic cylinder drives the punch to descend to punch the bolt, the bolt can be fixed, so as to avoid displacement during the punching process, resulting in unstable shape and size of the punched bolt, and it is difficult to ensure the processing accuracy.
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Description

Technical Field

[0001] The utility model relates to the technical field of bolt processing, in particular to a bolt end pressing head device. Background Art

[0002] A bolt is a metal fastener characterized by a threaded surface and usually a nut at one end. It is mainly used to connect or fix two or more parts by threading and is widely used in mechanical equipment, structural engineering, and various assemblies. The selection of bolts depends on its characteristics such as diameter, length, and thread type to ensure a safe and reliable connection during application. The processing of bolts usually involves a variety of processes, among which stamping is one of the common processing methods.

[0003] However, during the current bolt stamping operation, workers directly place the bolts with red-hot ends into the mold, and use a punch to stamp the ends of the bolts to deform them. However, the bolts are not fixed in the mold and are easily displaced during the stamping process, resulting in unstable shapes and sizes of the bolts after stamping, making it difficult to ensure processing accuracy. In addition, workers need to use tweezers to remove the bolts from the mold, which not only adds extra time and labor costs and reduces production efficiency, but the removed bolts may still be very hot, posing burns or other safety risks. Utility Model Content

[0004] The utility model aims to provide a bolt end pressing head device which can fix bolts and quickly take out formed bolts.

[0005] To achieve the above-mentioned purpose, the technical solution of the utility model is as follows.

[0006] A bolt end pressing head device comprises a bottom plate, a left half mold and a right half mold are slidably mounted on the upper surface of the bottom plate, an inner groove is provided on the inner wall of the left half mold and the right half mold, and clamping blocks are arranged inside the two inner grooves. Vertical poles are installed at the four corners of the upper surface of the bottom plate, a top plate is installed on the top of the four vertical poles, a hydraulic cylinder is installed on the upper surface of the top plate, a lifting plate is installed at the end of the telescopic end of the hydraulic cylinder, a punch is installed on the lower surface of the lifting plate, a clamping mechanism is arranged on the outer side of the lifting plate and the clamping block, and the clamping mechanism can drive the two clamping blocks to move inward while the lifting plate descends. A through hole is arranged on the bottom plate, and a material taking mechanism capable of driving the left half mold and the right half mold to move in the opposite direction is arranged at the bottom of the bottom plate.

[0007] It can be seen that through the setting of the clamping mechanism, when the hydraulic cylinder drives the punch to descend to punch the bolt, it can drive the two clamps to move inward at the same time and clamp on the outside of the bolt, so that the bolt can be fixed, avoiding displacement during the stamping process, resulting in unstable shape and size of the bolt after stamping, and difficulty in ensuring processing accuracy. Through the setting of the material taking mechanism, after stamping, the left half mold and the right half mold can be driven away from each other, so that the formed bolt can fall from between the two and into the through hole, thereby avoiding manual removal of the bolt, which results in additional time and labor costs, reduces production efficiency, and there are burns or other safety risks.

[0008] Furthermore, the clamping mechanism includes two first wedge blocks respectively arranged on the outside of the left half mold and the right half mold, the opposite surfaces of the two first wedge blocks are connected to guide rods, the ends of the guide rods are connected to the clamping blocks, the outer surface of the guide rods is sleeved with springs, and two second wedge blocks are installed on the lower surface of the lifting plate, and the two second wedge blocks correspond to the two first wedge blocks respectively.

[0009] When the hydraulic cylinder drives the lifting plate to descend, the two second wedge blocks at the bottom of the lifting plate squeeze the two first wedge blocks at the same time, thereby driving the two first wedge blocks to move inward at the same time, and driving the two clamping blocks to clamp on the outside of the bolt at the same time through the connection of the guide rod, thereby achieving the purpose of fixing the bolt before stamping, thereby improving the processing accuracy; when the stamping is completed and the hydraulic cylinder drives the lifting plate to rise, the second wedge block separates from the first wedge block, and the compressed spring releases the elastic force at this time, thereby driving the clamping block to separate from the bolt and canceling the fixation.

[0010] Furthermore, the material picking mechanism includes a gear ring rotatably installed on the lower surface of the base plate, and the gear ring is coaxially arranged with the through hole, two L-shaped gear plates parallel to each other are slidably installed on the lower surface of the base plate, and the two L-shaped gear plates are meshed and connected with the gear ring, two through grooves are provided on the base plate, the outer surfaces of the two L-shaped gear plates are connected with connecting blocks, and the ends of the two connecting blocks are respectively connected with the left half mold and the right half mold, an electric push rod is installed on the side surface of the base plate, and the end of the telescopic end of the electric push rod is connected with one of the L-shaped gear plates.

[0011] When the bolt is formed, the electric push rod can be started, and its telescopic end drives the L-shaped toothed plate connected to it to slide. Through the transmission action of the gear ring, the other L-shaped toothed plate can slide in the opposite direction at the same time. Therefore, when the two L-shaped toothed plates slide in opposite directions, the connecting action of the connecting block can drive the left half mold and the right half mold to move away from each other, so that the bolt between the two can fall from the through hole, thereby completing the purpose of automatically removing the bolt.

[0012] Furthermore, support columns are installed at the four corners of the lower surface of the bottom plate, a placement plate is installed between the four support columns, and a material receiving box is arranged on the upper surface of the placement plate.

[0013] When the bolts fall from the through holes, they can fall into the collecting box, thus completing the collection of the bolts.

[0014] Furthermore, linear bearings are installed at the four corners of the lifting plate, and the linear bearings are slidably installed on the vertical rods.

[0015] By setting the linear bearing, the stability of the lifting plate during the lifting process can be improved, thereby improving the punching accuracy of the punch on the bolt.

[0016] Furthermore, the outer surface of the first wedge-shaped block is connected to two guide rods, and the two guide rods are arranged in parallel up and down.

[0017] By providing the two guide rods, the connection strength between the clamping block and the first wedge block can be enhanced, thereby increasing the service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0019] Figure 2 This is a front view structural schematic diagram of the utility model;

[0020] Figure 3 This is a schematic diagram of the regional structure of the bottom plate of the utility model;

[0021] Figure 4 It is a schematic diagram of the cross-sectional structure of the left half mold and the right half mold in the utility model;

[0022] Figure 5 It is a structural schematic diagram of the material taking mechanism in the utility model.

[0023] In the figure: 100, bottom plate; 101, left half mold; 102, right half mold; 103, vertical rod; 104, top plate; 105, hydraulic cylinder; 106, lifting plate; 107, punch; 108, inner groove; 109, clamping block; 110, through hole; 200, clamping mechanism; 201, guide rod; 202, first wedge block; 203, spring; 204, second wedge block; 300, material taking mechanism; 301, gear ring; 302, L-shaped gear plate; 303, through groove; 304, connecting block; 305, electric push rod; 400, support column; 401, placement plate; 402, material receiving box; 500, linear bearing. DETAILED DESCRIPTION

[0024] The utility model is described in detail below with reference to the accompanying drawings.

[0025] like Figure 1-5As shown, a bolt end pressing head device comprises a bottom plate 100, on the upper surface of which a left half mold 101 and a right half mold 102 are respectively slidably mounted, inner walls of the left half mold 101 and the right half mold 102 are both provided with inner grooves 108, and clamping blocks 109 are both provided inside the two inner grooves 108. Vertical poles 103 are installed at the four corners of the upper surface of the bottom plate 100, and a top plate 104 is commonly installed on the tops of the four vertical poles 103, and a hydraulic cylinder 105 is installed on the upper surface of the top plate 104, and a lifting plate 106 is installed at the end of the telescopic end of the hydraulic cylinder 105, and a punch 107 is installed on the lower surface of the lifting plate 106, and a clamping mechanism 200 is provided on the outer sides of the lifting plate 106 and the clamping block 109, and the clamping mechanism 200 can drive the two clamping blocks 109 to move inward when the lifting plate 106 descends. A through hole 110 is provided on the bottom plate 100 , and a material taking mechanism 300 capable of driving the left half mold 101 and the right half mold 102 to move in opposite directions is disposed at the bottom of the bottom plate 100 .

[0026] When in use, the bolt with the red-hot end is placed between the left half mold 101 and the right half mold 102, and then the hydraulic cylinder 105 is started. The telescopic end of the hydraulic cylinder 105 drives the lifting plate 106 to descend, and drives the punch 107 to stamp the end of the bolt. Before the punch 107 contacts the bolt, the two clamping blocks 109 can be moved inward at the same time through the clamping mechanism 200 to clamp and fix the bolt, thereby avoiding the displacement of the bolt during the stamping process and improving the stamping accuracy. When the stamping is completed, the hydraulic cylinder 105 drives the lifting plate 106 to rise. At this time, the two clamping blocks 109 are separated from the bolt and the fixation is cancelled. Then, the left half mold 101 and the right half mold 102 are driven away from each other through the material taking mechanism 300, so that the bolt between the two falls from the through hole 110, thereby completing the rapid removal of the bolt, improving production efficiency, and avoiding the risk of scalding.

[0027] Specifically, the clamping mechanism 200 includes two first wedge blocks 202 respectively arranged on the outside of the left half mold 101 and the right half mold 102, the opposite surfaces of the two first wedge blocks 202 are connected with guide rods 201, the ends of the guide rods 201 are connected to the clamping blocks 109, the outer surface of the guide rods 201 is sleeved with springs 203, and two second wedge blocks 204 are installed on the lower surface of the lifting plate 106, and the two second wedge blocks 204 correspond to the two first wedge blocks 202 respectively.

[0028] Specifically, the material picking mechanism 300 includes a gear ring 301 rotatably mounted on the lower surface of the base plate 100, and the gear ring 301 is coaxially arranged with the through hole 110, and two L-shaped gear plates 302 parallel to each other are slidably mounted on the lower surface of the base plate 100, and the two L-shaped gear plates 302 are meshed and connected with the gear ring 301, and two through grooves 303 are provided on the base plate 100, and the outer surfaces of the two L-shaped gear plates 302 are connected with connecting blocks 304, and the ends of the two connecting blocks 304 are respectively connected with the left half mold 101 and the right half mold 102, and an electric push rod 305 is installed on the side surface of the base plate 100, and the end of the telescopic end of the electric push rod 305 is connected with one of the L-shaped gear plates 302.

[0029] Specifically, support columns 400 are installed at the four corners of the lower surface of the bottom plate 100 , a placement plate 401 is installed between the four support columns 400 , and a material receiving box 402 is provided on the upper surface of the placement plate 401 .

[0030] Specifically, linear bearings 500 are installed at the four corners of the lifting plate 106 , and the linear bearings 500 are slidably installed on the vertical rod 103 .

[0031] Specifically, the outer surface of the first wedge block 202 is connected to two guide rods 201 , and the two guide rods 201 are arranged in parallel up and down.

[0032] The above is a detailed description of the utility model in combination with specific embodiments, and it cannot be determined that the specific implementation methods of the utility model are limited to these descriptions. For ordinary technicians in the technical field to which the utility model belongs, making several equivalent substitutions or obvious modifications without departing from the concept of the utility model, and having the same performance or use, should be regarded as belonging to the patent protection scope of the utility model determined by the submitted claims.

Claims

1. A bolt end pressing head device, comprising a bottom plate (100), characterized in that: A left half mold (101) and a right half mold (102) are slidably mounted on the upper surface of the bottom plate (100), and inner walls of the left half mold (101) and the right half mold (102) are provided with inner grooves (108), and clamping blocks (109) are provided inside the two inner grooves (108); Vertical poles (103) are installed at the four corners of the upper surface of the bottom plate (100), a top plate (104) is installed on the top of the four vertical poles (103), a hydraulic cylinder (105) is installed on the upper surface of the top plate (104), a lifting plate (106) is installed at the end of the telescopic end of the hydraulic cylinder (105), a punch (107) is installed on the lower surface of the lifting plate (106), and a clamping mechanism (200) is provided on the outer sides of the lifting plate (106) and the clamping block (109), and the clamping mechanism (200) can drive the two clamping blocks (109) to move inward when the lifting plate (106) descends; The bottom plate (100) is provided with a through hole (110), and the bottom of the bottom plate (100) is provided with a material taking mechanism (300) capable of driving the left half mold (101) and the right half mold (102) to move in opposite directions.

2. A bolt end pressing head device according to claim 1, characterized in that: The clamping mechanism (200) comprises two first wedge blocks (202) respectively arranged on the outside of the left half mold (101) and the right half mold (102), the opposite surfaces of the two first wedge blocks (202) are connected to guide rods (201), the ends of the guide rods (201) are connected to the clamping blocks (109), the outer surfaces of the guide rods (201) are sleeved with springs (203), and the lower surface of the lifting plate (106) is installed with two second wedge blocks (204), and the two second wedge blocks (204) correspond to the two first wedge blocks (202) respectively.

3. A bolt end pressing head device according to claim 2, characterized in that: The material taking mechanism (300) comprises a toothed ring (301) rotatably mounted on the lower surface of the base plate (100), and the toothed ring (301) is coaxially arranged with the through hole (110); two L-shaped toothed plates (302) parallel to each other are slidably mounted on the lower surface of the base plate (100), and the two L-shaped toothed plates (302) are meshedly connected with the toothed ring (301); two through grooves (303) are provided on the base plate (100); the outer surfaces of the two L-shaped toothed plates (302) are connected with connecting blocks (304), and the ends of the two connecting blocks (304) are respectively connected with the left half mold (101) and the right half mold (102); an electric push rod (305) is mounted on the side surface of the base plate (100), and the end of the telescopic end of the electric push rod (305) is connected with one of the L-shaped toothed plates (302).

4. A bolt end pressing head device according to claim 3, characterized in that: Support columns (400) are installed at the four corners of the lower surface of the bottom plate (100), a placement plate (401) is installed between the four support columns (400), and a material receiving box (402) is provided on the upper surface of the placement plate (401).

5. A bolt end pressing head device according to claim 4, characterized in that: Linear bearings (500) are installed at the four corners of the lifting plate (106), and the linear bearings (500) are slidably installed on the vertical rod (103).

6. A bolt end pressing head device according to claim 5, characterized in that: The outer surface of the first wedge-shaped block (202) is connected to two guide rods (201), and the two guide rods (201) are arranged in parallel up and down.