A die with replaceable die core for forging upper and lower covers with air suspension
By introducing electric telescopic rods and gear systems into the mold, the complex problems of existing mold operation are solved, and the rapid disassembly and installation of the die core body is realized, and the replacement efficiency and stability are improved.
Patent Information
- Application Number
- CN202421258649.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-04
AI Technical Summary
The existing molds are complicated to operate when disassembling and installing the die core body, requiring multiple steps and manual pulling, which makes it impossible for one person to complete the disassembly and installation, and is not conducive to improving the replacement efficiency of the die core body.
A mold for replacement die core for forging of empty hanging upper and lower covers is designed, using an electric telescopic rod and gear system. Through the cooperation of rack and gear, the insertion block and the clamp are driven to move, and the rapid disassembly and installation of the die core body is realized.
It realizes rapid replacement of the die core body, which is simple and labor-saving. One person can complete disassembly and installation, improves the replacement efficiency of the die core body, and improves the stability of the die core body in the installation groove.
Smart Images

Figure CN222710728U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mold devices, and more specifically to a mold with a replaceable mold core for forging upper and lower covers with air suspension. Background Art
[0002] With the development of the commercial vehicle industry, air suspension is often used to replace the original leaf spring structure. Dies are needed during the forging process of the upper and lower covers of the air suspension.
[0003] A Chinese patent discloses "a mold with a replaceable mold core" with patent number CN202223203706.7. The proposal records "a mold with a replaceable mold core, relating to the field of mold technology. The utility model includes a base, the upper surface of the base is provided with a mounting groove for mounting a core body, both sides of the inner wall of the base are rotatably connected with threaded rods, the outer sides of the two threaded rods are threadedly connected with sleeves, the outer sides of the two sleeves are fixedly connected with fixed blocks, the interior of the base is symmetrically provided with sliding rods, the interiors of the two fixed blocks are provided with guide grooves for the movement of the sliding rods, the inner top of the base is provided with guide grooves for the movement of the fixed blocks, the opposite sides of the two sleeves are fixedly connected with mounting plates, both sides of the core body are fixedly connected with mounting blocks, and the interiors of the two mounting blocks are provided with clamping grooves for clamping the mounting plates." The utility model can easily replace the core body by arranging threaded rods, sleeves, fixed blocks, sliding rods, mounting plates and mounting blocks, but there are still certain problems.
[0004] When disassembling the core body of the mold, the user needs to pull the fixing columns at two different positions until the fixing columns are separated from the mounting plate. Due to the action of the reset springs on the fixing columns, the user needs to keep pulling after pulling the fixing columns, otherwise the reset springs will drive the fixing columns to combine with the mounting plate again after letting go. When the two fixing columns are separated from the corresponding mounting plates, the user also needs to turn the knob on one side of the base until the mounting plate is separated from the mounting block. Obviously, the entire operation of disassembling the core body cannot be completed by one person, and when installing the core body, since the reset springs have reset the fixing columns, the user needs to pull the fixing columns again. The operation is very troublesome, and the effect of quickly replacing the core body cannot be achieved, which is not conducive to improving the replacement efficiency of the core body. Utility Model Content
[0005] The purpose of the utility model is to provide a die with a replaceable die core for forging upper and lower covers in air suspension, so as to solve the problems raised in the above background technology:
[0006] When disassembling the core body of some existing molds, the user needs to pull the fixing posts at two different positions until the fixing posts are separated from the mounting plate. Due to the action of the reset springs on the fixing posts, the user needs to keep pulling after pulling the fixing posts, otherwise the reset springs will drive the fixing posts to combine with the mounting plate again after letting go. When the two fixing posts are separated from the corresponding mounting plates, the user also needs to turn the knob on one side of the base until the mounting plate is separated from the mounting block. Obviously, the entire operation of disassembling the core body cannot be completed by one person, and when installing the core body, since the reset spring has reset the fixing post, the user needs to pull the fixing post again. The operation is very troublesome, and the effect of quick replacement of the core body cannot be achieved, which is not conducive to improving the replacement efficiency of the core body.
[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0008] A die with a replaceable die core for forging upper and lower covers in air suspension, comprising a base, an installation groove is provided on the upper surface of the base, a die core body is movably connected inside the installation groove, an electric telescopic rod is fixedly connected to the top of the base, two electric telescopic rods are symmetrically arranged on both sides of the die core body, an upper die is fixedly connected to the output end of the electric telescopic rod, a rack is fixedly connected to the bottom of the upper die and located on one side of the electric telescopic rod, the rack vertically penetrates the base and extends to the inside of the base, the rack is slidably connected to the base, a gear is rotatably connected to the inside of the base, the gear is meshed with the rack, the upper die can drive the rack to move up and down, thereby driving the gear to rotate, an insert block is slidably connected to the outside of the gear, the insert block vertically penetrates the base and extends to the inside of the installation groove, the insert block is slidably connected to the base, the corresponding two sides of the die core body are provided with slots used in conjunction with the insert block, the corresponding two sides of the gear are provided with slide grooves, the slide groove is slidably connected to the inside of the first slide rod, the first slide rod is fixedly connected to the insert block, and the slide groove and the first slide rod can be used to drive the insert block to move when the gear rotates.
[0009] Preferably, the slide groove includes a first groove and a second groove, the first groove is connected to the second groove, the first groove is an arc-shaped structure, and the second groove is an elongated strip structure. The center of the first groove of the arc-shaped structure is the same as the center of the gear, and the radius of the second groove is staggered with the radius of the gear. When the first slide rod is located in the second groove, the rotation of the gear will squeeze the first slide rod, thereby driving the plug block to move.
[0010] Preferably, a first inclined surface is provided on the outer side of the insert block away from the gear. The first inclined surfaces are provided at upper and lower positions on the same side of the insert block and are symmetrically distributed, which facilitates the insert block to enter the slot and combine with it.
[0011] Preferably, a third groove is provided at one end of the insert block away from the gear, a slider is slidably connected inside the third groove, a spring is provided between the slider and the third groove, one end of the spring is fixedly connected to the insert block, and the other end of the spring is fixedly connected to the slider, a fourth groove is provided on the upper surface of the insert block, the fourth groove is communicated with the third groove, a card block is slidably connected inside the fourth groove, the card block is slidably connected to the slider, an oblique groove is provided inside the slider and on the corresponding two sides of the card block, a second slide bar is slidably connected inside the oblique groove, the second slide bar is fixedly connected to the card block, a card slot used in conjunction with the card block is provided inside the core body, the card slot is communicated with the slot, and the card slot is arranged at the top position of the inner wall of the slot, when the insert block moves and enters the slot, the slide bar will first contact and press against the inner wall of the slot, as the insert block continues to move, the second slide bars on both sides of the card block will be squeezed by the oblique groove on the slide bar, so that the card block moves upward and engages in the card slot, thereby further limiting the core body.
[0012] Preferably, a second inclined surface is provided on the top of the block near the spring. The second inclined surface makes the upper surface of the block smaller than the slot. When the block has not completely moved to the bottom of the slot, even if the block moves upward, the block will not be unable to engage with the slot.
[0013] Preferably, the slider is a U-shaped structure, the block can move up and down inside the fourth groove, and the slider slides back and forth outside the block. The slider with the U-shaped structure can prevent motion interference between itself and the block.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1) When the mold with replaceable mold core for forging upper and lower covers with air suspension is in use, if the mold core body needs to be disassembled, the user only needs to control the electric telescopic rod to drive the upper mold that has been separated from the mold core body to continue to move upward, and the upper mold drives the gear to rotate forward through the rack, and the first slide bar originally located in the first groove will enter the second groove, and the inner wall of the second groove will squeeze the first slide bar, and the gear will drive the plug block away from the slot through the second groove and the first slide bar until the plug block is completely separated from the slot. At this time, the user can pull the mold core body out of the installation groove, so as to achieve the purpose of quickly replacing the mold core body, and the operation is simple and labor-saving.
[0016] 2) When the die with replaceable die core for forging upper and lower covers with air suspension is in use, after the insert block enters the slot, the slider on the insert block will press against the inner wall of the slot. As the insert block continues to enter the slot, the spring is compressed and the block moves to the bottom of the slot. During the process, the second slide bars on both sides of the block will be squeezed by the inclined groove on the slider, so that the block starts to move upward in the third groove and engages tightly with the slot, thereby improving the stability of the core body in the installation slot through the block and the slot. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0018] Figure 2 It is a schematic cross-sectional view of the whole of the utility model.
[0019] Figure 3 It is a structural schematic diagram of the first groove of the utility model.
[0020] Figure 4 It is a structural schematic diagram of the plug-in block of the utility model.
[0021] Figure 5 This is an exploded view of the plug block of the utility model.
[0022] Explanation of the numbers in the figure: 1. base; 2. mounting groove; 3. core body; 4. electric telescopic rod; 5. upper mold; 6. rack; 7. gear; 8. plug-in block; 9. slot; 10. slide groove; 11. first slide bar; 12. first groove; 13. second groove; 14. first inclined surface; 15. third groove; 16. slider; 17. spring; 18. fourth groove; 19. block; 20. inclined groove; 21. second slide bar; 22. slot; 23. second inclined surface. DETAILED DESCRIPTION Example
[0023] When disassembling the core body 3 of some existing molds, the user needs to pull the fixing posts at two different positions until the fixing posts are separated from the mounting plate. Due to the action of the reset spring on the fixing post, the user needs to keep pulling after pulling the fixing post, otherwise the reset spring will drive the fixing post to combine with the mounting plate again after letting go. When the two fixing posts are separated from the corresponding mounting plates, the user also needs to turn the knob on one side of the base until the mounting plate is separated from the mounting block. Obviously, the entire operation of disassembling the core body 3 cannot be completed by one person, and when installing the core body 3, since the reset spring has reset the fixing post, the user needs to pull the fixing post again. The operation is very troublesome and cannot achieve the effect of quickly replacing the core body 3, which is not conducive to improving the replacement efficiency of the core body 3. The following solution is used to solve this problem.
[0024] See also Figures 1 to 5 A mold with a replaceable mold core for forging upper and lower covers in the air, comprising a base 1, an installation groove 2 is provided on the upper surface of the base 1, a mold core body 3 is movably connected inside the installation groove 2, an electric telescopic rod 4 is fixedly connected to the top of the base 1, there are two electric telescopic rods 4, which are symmetrically arranged on both sides of the mold core body 3, an upper mold 5 is fixedly connected to the output end of the electric telescopic rod 4, a rack 6 is fixedly connected to the bottom of the upper mold 5 and located on one side of the electric telescopic rod 4, the rack 6 vertically penetrates the base 1 and extends to the inside of the base 1, the rack 6 is slidably connected to the base 1, and a gear 7 is rotatably connected to the inside of the base 1, and the gear 7 is connected to the rack 6 The upper mold 5 is meshingly connected, and can drive the rack 6 to move up and down, thereby driving the gear 7 to rotate. The outer sliding connection of the gear 7 is provided with an insert block 8, which vertically penetrates the base 1 and extends to the inside of the mounting groove 2. The insert block 8 is slidably connected to the base 1, and the corresponding two side edges of the core body 3 are provided with slots 9 used in conjunction with the insert block 8. The corresponding two side edges of the gear 7 are provided with slide grooves 10, and the inner sliding connection of the slide groove 10 is provided with a first slide bar 11, which is fixedly connected to the insert block 8. When the gear 7 rotates, the slide groove 10 and the first slide bar 11 can be used to drive the insert block 8 to move, so that the insert block 8 is combined with or separated from the slot 9.
[0025] The slide groove 10 includes a first groove 12 and a second groove 13, the first groove 12 is connected to the second groove 13, the first groove 12 is an arc-shaped structure, and the second groove 13 is a long strip structure. The center of the first groove 12 of the arc-shaped structure is the same as the center of the gear 7, and the radius of the second groove 13 is staggered with the radius of the gear 7. When the first slide bar 11 is located in the first groove 12, the rotation of the gear 7 will not squeeze the first slide bar 11. When the first slide bar 11 is located in the second groove 13, the rotation of the gear 7 will squeeze the first slide bar 11, thereby driving the plug 8 to move.
[0026] A first bevel 14 is provided on the outer side of the plug block 8 away from the gear 7. The first bevel 14 is provided at two upper and lower positions on the same side of the plug block 8 and is symmetrically distributed, so that the cross-section of the side of the plug block 8 is an isosceles trapezoidal structure, which is conducive to the plug block 8 entering the slot 9 and combining with it.
[0027] The utility model uses the following steps: when the mold with replaceable mold core for forging upper and lower covers is in use, if the mold core body 3 needs to be disassembled, the user only needs to control the electric telescopic rod 4 to drive the upper mold 5 that has been separated from the mold core body 3 to continue to move upward, and the upper mold 5 will drive the gear 7 in the base 1 to rotate forwardly through the rack 6. At this time, the first slide bar 11 originally located in the first groove 12 will begin to enter the second groove 13, and squeeze the first slide bar 11 through the inner wall of the second groove 13, so that the gear 7 drives the plug block 8 away from the slot 9 through the second groove 13 and the first slide bar 11, until the plug block 8 is completely separated from the slot 9. At this time, the user can pull the mold core body 3 out of the installation slot 2, and after the mold core body 3 to be replaced is installed into the installation slot 2, the electric telescopic rod 4 is controlled to drive The core body 3 moves downward, at which time the rack 6 drives the gear 7 to rotate in the opposite direction, and uses the second groove 13 and the first slide bar 11 to drive the insert block 8 to approach the slot 9 until the insert block 8 is combined with the slot 9. When the object is subjected to the die-casting treatment, the upper mold 5 needs to continue to move downward, and the rack 6 will continue to drive the gear 7 to rotate in the opposite direction. However, as the gear 7 rotates in the opposite direction, the first slide bar 11 will enter the first groove 12 from the second groove 13. The first groove 12 is an arc-shaped structure, and the center of the circle is the same as that of the gear 7. Therefore, even if the gear 7 continues to rotate in the opposite direction, the first slide bar 11 will not be squeezed, so that the insert block 8 can remain combined with the slot 9, and at the same time will not affect the downward movement of the upper mold 5 and the die-casting treatment of the object, thereby achieving the purpose of quickly replacing the core body 3, and the operation is simple and labor-saving. Example
[0028] After the insert block 8 is combined with the slots 9 on both sides of the core body 3, the installation of the core body 3 can be completed. In order to further improve the stability of the core body 3, the following solution is used to solve this problem.
[0029] See also Figures 3 to 5, the basis of the combined implementation is different in that a third groove 15 is provided at one end of the plug block 8 away from the gear 7, a slider 16 is slidably connected inside the third groove 15, a spring 17 is provided between the slider 16 and the third groove 15, one end of the spring 17 is fixedly connected to the plug block 8, and the other end of the spring 17 is fixedly connected to the slider 16, a fourth groove 18 is provided on the upper surface of the plug block 8, the fourth groove 18 is communicated with the third groove 15, a block 19 is slidably connected inside the fourth groove 18, the block 19 is slidably connected to the slider 16, and an inclined groove 20 is provided inside the slider 16 and on the corresponding two sides of the block 19, the inclined groove The inner sliding connection of 20 is provided with a second slide bar 21, and the second slide bar 21 is fixedly connected to the block 19. A card slot 22 used in conjunction with the card block 19 is provided inside the core body 3, and the card slot 22 is connected to the slot 9. The card slot 22 is arranged at the top position of the inner wall of the slot 9. When the plug block 8 moves and enters the slot 9, the slide block 16 will first contact and press against the inner wall of the slot 9. As the plug block 8 continues to move, the second slide bars 21 on both sides of the card block 19 will be squeezed by the inclined groove 20 on the slide block 16, so that the card block 19 moves upward and engages with the card slot 22, thereby further limiting the core body 3 and ensuring the stability of the core body 3 in the mounting groove 2.
[0030] A second inclined surface 23 is provided on the top of the block 19 near the spring 17. The second inclined surface 23 makes the upper surface of the block 19 smaller than the slot 22. When the block 19 has not completely moved to the bottom of the slot 22, even if the block 19 has started to move upward, the block 19 will not fail to engage with the slot 22.
[0031] The slider 16 is a U-shaped structure. The block 19 can move up and down on the inner side of the fourth groove 18, and the slider 16 slides back and forth on the outer side of the block 19. The U-shaped slider 16 can prevent motion interference between itself and the block 19, ensuring that both the slider 16 and the block 19 can move smoothly.
[0032] Usage steps of the utility model: when the mold with replaceable mold core for forging upper and lower covers with air suspension is in use, after the insert block 8 enters the slot 9, the slider 16 on the insert block 8 will abut against the inner wall of the slot 9, as the insert block 8 continues to enter the slot 9, the spring 17 will be compressed, and the block 19 will move to the bottom of the slot 22. During the process, the second slide bar 21 on both sides of the block 19 will be squeezed by the inclined groove 20 on the slide bar 16, so that the block 19 starts to move upward in the third groove 15 and engages tightly with the slot 22, thereby improving the stability of the core body 3 in the installation groove 2 through the block 19 and the slot 22. When the insert block 8 is separated from the slot 9, the elastic force of the compressed spring 17 will drive the slider 16 to reset, and the slider 16 drives the block 19 to move downward and separate from the slot 22 through the inclined groove 20 and the second slide bar 21.
[0033] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A die with a replaceable die core for forging suspended upper and lower covers, comprising a base (1), a mounting groove (2) being provided on the upper surface of the base (1), a die core body (3) being movably connected inside the mounting groove (2), an electric telescopic rod (4) being fixedly connected to the top of the base (1), an upper die (5) being fixedly connected to the output end of the electric telescopic rod (4), and characterized in that: A rack (6) is fixedly connected to the bottom of the upper mold (5) and located on one side of the electric telescopic rod (4). The rack (6) vertically penetrates the base (1) and extends to the inside of the base (1). The rack (6) is slidably connected to the base (1). A gear (7) is rotatably connected to the inside of the base (1). The gear (7) is meshingly connected to the rack (6). An insert block (8) is slidably connected to the outside of the gear (7). The insert block (8) vertically penetrates the base (1) and extends to the inside of the mounting groove (2). The insert block (8) is slidably connected to the base (1). The corresponding two side edges of the mold core body (3) are provided with slots (9) for use with the insert block (8). The corresponding two side edges of the gear (7) are provided with slide grooves (10). The inside of the slide groove (10) is slidably connected to a first slide rod (11), and the first slide rod (11) is fixedly connected to the insert block (8).
2. The die with replaceable die core for forging upper and lower covers with air suspension according to claim 1, characterized in that: The slide groove (10) comprises a first groove (12) and a second groove (13); the first groove (12) is connected to the second groove (13); the first groove (12) is an arc-shaped structure, and the second groove (13) is a long strip-shaped structure.
3. The die with replaceable die core for forging upper and lower covers with air suspension according to claim 1, characterized in that: A first inclined surface (14) is provided on the outer side of the insert block (8) away from the gear (7).
4. The die with replaceable die core for forging upper and lower covers with air suspension according to claim 1, characterized in that: A third groove (15) is provided at one end of the insert block (8) away from the gear (7), a slider (16) is slidably connected to the inside of the third groove (15), a spring (17) is provided between the slider (16) and the third groove (15), one end of the spring (17) is fixedly connected to the insert block (8), and the other end of the spring (17) is fixedly connected to the slider (16), a fourth groove (18) is provided on the upper surface of the insert block (8), the fourth groove (18) is communicated with the third groove (15), and the fourth groove (18) is connected to the third groove (15). A block (19) is slidably connected inside the fourth groove (18), and the block (19) is slidably connected to the slider (16). An inclined groove (20) is provided inside the slider (16) and on the corresponding two sides of the block (19). A second slide bar (21) is slidably connected inside the inclined groove (20), and the second slide bar (21) is fixedly connected to the block (19). A slot (22) for use with the block (19) is provided inside the core body (3), and the slot (22) is communicated with the slot (9).
5. The die with replaceable die core for forging upper and lower covers with air suspension according to claim 4, characterized in that: A second inclined surface (23) is provided on a side of the top of the clamping block (19) close to the spring (17).
6. The die with replaceable die core for forging upper and lower covers with air suspension according to claim 4, characterized in that: The sliding block (16) is a U-shaped structure.
Citation Information
Patent Citations
Die with replaceable die core
CN218965889U