Saw blade processing equipment

By setting up a collection mechanism on the workbench of the saw blade processing equipment, using thin plates to provide stable magnetic absorption effect, the problem of iron filings falling off is solved, the complete adsorption and collection of iron filings is achieved, and the processing efficiency and quality are improved.

CN222710993UActive Publication Date: 2025-04-04HUBEI SANSHENG KNIFE SAW CO LTD
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Patent Information

Application Number
CN202421017768.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-04-04
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

In the absence of magnet adsorption assistance, existing saw blade processing equipment may fall off a small amount of iron filings during rotation, and the iron filings may fall off to the outside during scraping into the collection box.

Method used

A saw blade blade processing equipment is designed. By setting up a collection mechanism above the workbench, including a support plate, a servo hydraulic cylinder and a magnetic suction block, the thin characteristics of the placing plate provide a stable magnetic suction effect, ensuring that the iron chips are adsorbed into the receiving box.

Benefits of technology

It effectively solves the problem of iron filings falling off during rotation and scraping into the collection box, ensuring that the iron filings are completely adsorbed into the receiving box, and improving the efficiency and quality of the processing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application discloses a saw blade processing equipment, which relates to the field of saw blade processing technology, and improves the problem that if there is a lack of magnetic adsorption assistance, there is still the possibility of a small amount of iron chips falling off during the rotation process, and at the same time, the iron chips fall to the outside during the process of scraping the iron chips into the collection box. The equipment comprises a workbench and a clamping mechanism, and a collecting mechanism is arranged under the workbench, and the collecting mechanism comprises a support plate and a servo hydraulic cylinder, and magnetic blocks are fixedly installed on the output ends of the servo hydraulic cylinders, respectively. The present application can provide a stable adsorption effect for the magnetic blocks located on the bottom surface by adding a collecting mechanism, and effectively achieve the goal of adsorbing iron chips into the receiving box under the action of magnetic force, thereby solving the problem that if there is a lack of magnetic adsorption assistance, there is still the possibility of a small amount of iron chips falling off during the rotation process, and at the same time, the iron chips fall to the outside during the process of scraping the iron chips into the collection box.
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Description

Technical Field

[0001] The utility model relates to the technical field of saw blade processing, in particular to a saw blade processing device. Background Art

[0002] A saw blade is a very convenient cutting tool that can cut wood quickly and accurately, which is very important in the woodworking industry because carpenters need to cut wood into various shapes to make furniture such as chairs, tables, cabinets, etc. It can also be used to make exquisite carvings. Through the cutting and cutting techniques of saw blades, carpenters can cut the wood into the shape they want, and then further carve it into exquisite carvings. Saw blades can not only help carpenters complete fine cutting work, but also help them save time and labor.

[0003] Patent publication number "CN217570399U" discloses "a kind of processing equipment for metal saw blades", including a chassis, a vertical plate is provided on the left side of the chassis, a first driver is provided above the vertical plate, a limit sleeve is provided above the first driver, a screw sleeve is provided in the limit sleeve, a screw rod is provided in the screw sleeve, the lower end of the screw rod is located in the screw sleeve, a connecting block is provided at the top of the screw rod, a first support block and a second support block are provided at the upper end of the chassis, a support plate is provided between the first support block and the second support block, the upper surface of the support plate is flush with the upper surface of the first support block and the second support block, a first pressing block and a second pressing block are provided above the chassis, the left side of the first pressing block is fixedly connected to the right side of the connecting block, and a pressing plate is provided between the first pressing block and the second pressing block. The processing equipment in this application drives the screw rod to move up and down by rotating the screw sleeve, and positioning is convenient and quick. At the same time, the saw blade can be firmly fixed, and no shaking will occur when the saw blade is processed.

[0004] The device in the above patent utilizes a rotatable magnet to absorb and collect the pressed iron flakes. When the magnet moves to the right end point, the absorbed iron flakes are scraped into the collection box for automatic collection. If there is no magnetic adsorption assistance, there is still a possibility that a small amount of iron filings will fall off during the rotation. At the same time, in the process of scraping the iron filings into the collection box, the iron filings may fall off to the outside. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] In view of the problems existing in the prior art, the utility model provides a saw blade processing device.

[0007] (II) Technical solution

[0008] To achieve the above purpose, the utility model is implemented through the following technical solutions: a saw blade processing device, including a workbench and a clamping mechanism, the clamping mechanism is arranged on the surface of the workbench, a processing mechanism is arranged above the workbench, a collecting mechanism is arranged below the workbench, and an auxiliary mechanism is arranged on the surface of the workbench;

[0009] The collecting mechanism includes a support plate and a servo hydraulic cylinder. The bottom end of the servo hydraulic cylinder is fixedly installed on the bottom surface of the support plate. The output ends of the servo hydraulic cylinder are respectively fixedly installed with magnetic blocks. A placement plate is arranged above the magnetic blocks. A receiving box is placed on the surface of the placement plate. The tops of the magnetic blocks are respectively located on the bottom surface of the placement plate.

[0010] By adopting the above technical solution, the receiving box is placed on the surface of the placement plate. Thanks to the thin nature of the placement plate, it can provide a stable adsorption effect for the magnetic suction block located on the bottom. Under the action of the magnetic force, the iron filings can be effectively adsorbed into the receiving box, which solves the possibility that a small amount of iron filings will fall off during the rotation process in the absence of magnetic adsorption assistance. At the same time, the problem that the iron filings fall off to the outside during the process of scraping them into the collection box is solved.

[0011] As a preferred solution of the saw blade processing equipment described in the utility model, support columns are fixedly installed on the bottom surface of the workbench, a support frame is fixed on the surface of the workbench, and a groove is opened on the surface of the workbench.

[0012] By adopting the above technical solution, the notch opened on the surface of the workbench can effectively provide a good processing drop position for the saw blade workpiece that needs to be processed.

[0013] As a preferred solution of the saw blade processing equipment described in the utility model, the clamping mechanism includes a first servo electric cylinder and a pressure plate, the bottom end of the pressure plate is fixedly installed on the output end of the first servo electric cylinder, the top of the first servo electric cylinder is fixedly installed on the bottom surface of the workbench, and the output end of the first servo electric cylinder passes through the surface of the workbench.

[0014] By adopting the above technical solution, the holding plate plays a vital role in the processing process. It can accurately and stably hold the workpiece, thereby ensuring the smooth progress of the processing. The realization of this function benefits from the precise connection between the bottom of the holding plate and the output end of the first servo electric cylinder. The holding plate can be driven by the servo electric cylinder to easily realize the functions of clamping and loosening, which not only ensures the processing efficiency, but also ensures the processing quality of the workpiece.

[0015] As a preferred solution of the saw blade processing equipment described in the utility model, the processing mechanism includes a second servo electric cylinder and a pressure plate, the top of the pressure plate is fixedly installed on the output end of the second servo electric cylinder, and the bottom surface of the pressure plate is fixedly installed with tooth blocks, one end of the second servo electric cylinder is fixedly installed on the top of the support frame, and the output end of the second servo electric cylinder passes through the bottom surface of the top of the support frame.

[0016] By adopting the above technical solution, the second servo electric cylinder pushes the pressure plate fixed at the output end to move downward, and during the downward movement process, the tooth blocks fixed on the bottom surface are driven to contact with the workpiece, thereby processing the target.

[0017] As a preferred solution of the saw blade processing equipment described in the utility model, the auxiliary mechanism includes a servo electric push rod and an auxiliary baffle, one side of the auxiliary baffle is fixedly mounted on the output end of the servo electric push rod, the bottom surface of the servo electric push rod is fixedly mounted on the surface of the workbench, and the auxiliary baffle is located on the holding plate side of the clamping mechanism.

[0018] By adopting the above technical solution and using auxiliary baffles, the limiting function can be effectively assisted for workpieces of various width differences, solving the problem of difficulty in achieving the expected straight line effect in the absence of limiting measures, thereby reducing problems such as offset and processing angle deviation during the processing process.

[0019] As a preferred solution of the saw blade processing equipment described in the utility model, the support plate of the collecting mechanism and the outer side of the placement plate are respectively fixedly installed on the inner side of the support column, the bottom end of the first servo electric cylinder of the clamping mechanism is respectively fixedly installed on the surface of the placement plate, and the receiving box is located below the slot.

[0020] By adopting the above technical solution, the receiving box located below the slot can efficiently collect the fallen iron filings, thereby preventing the iron filings from being scattered everywhere.

[0021] (III) Beneficial effects

[0022] The utility model provides a saw blade processing device, which has the following beneficial effects:

[0023] 1. By adding a collection mechanism and placing the receiving box on the surface of the placement plate, thanks to the thin nature of the placement plate, it can provide a stable adsorption effect for the magnetic block located on the bottom. Under the action of the magnetic force, the iron filings can be effectively adsorbed into the receiving box, solving the possibility that a small amount of iron filings will fall off during the rotation process in the absence of magnetic adsorption assistance. At the same time, in the process of scraping the iron filings into the collection box, the iron filings fall off to the outside.

[0024] 2. By adding auxiliary mechanisms and using auxiliary baffles, it can effectively assist workpieces of various widths to achieve the limiting function, solving the problem of difficulty in achieving the expected straight line effect in the absence of limiting measures, thereby reducing problems such as offset and processing angle deviation during the processing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0026] Figure 1 It is a main structural schematic diagram of the entire utility model.

[0027] Figure 2 It is a front view structural schematic diagram of the entire utility model.

[0028] Figure 3 It is a schematic diagram of the half-section structure of the utility model as a whole when viewed from above.

[0029] Figure 4 It is a right side half-section structural schematic diagram of the utility model as a whole.

[0030] Figure 5 It is a front view half-section structure schematic diagram of the utility model as a whole.

[0031] Figure 6 It is an enlarged structural schematic diagram of point A of the utility model as a whole.

[0032] In the figure, 1. workbench; 2. support column; 3. support frame; 4. notch; 5. clamping mechanism; 51. first servo electric cylinder; 52. holding plate; 6. processing mechanism; 61. second servo electric cylinder; 62. pressure plate; 63. gear block; 7. auxiliary mechanism; 71. servo electric push rod; 72. auxiliary baffle; 8. collecting mechanism; 81. support plate; 82. servo hydraulic cylinder; 83. magnetic block; 84. placement plate; 85. receiving box. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0034] Example 1

[0035] Reference Figures 1 to 6, which is the first embodiment of the utility model, and provides a saw blade processing device including a workbench 1 and a clamping mechanism 5, wherein the clamping mechanism 5 is arranged on the surface of the workbench 1, a processing mechanism 6 is arranged above the workbench 1, a collecting mechanism 8 is arranged below the workbench 1, and an auxiliary mechanism 7 is arranged on the surface of the workbench 1;

[0036] The collecting mechanism 8 includes a supporting plate 81 and a servo hydraulic cylinder 82. The bottom end of the servo hydraulic cylinder 82 is fixedly installed on the bottom surface of the supporting plate 81. The output ends of the servo hydraulic cylinder 82 are respectively fixedly installed with magnetic blocks 83. A placing plate 84 is arranged above the magnetic blocks 83. A receiving box 85 is placed on the surface of the placing plate 84. The tops of the magnetic blocks 83 are respectively located on the bottom surfaces of the placing plates 84.

[0037] Specifically, support columns 2 are fixedly installed on the bottom surface of the workbench 1, support frames 3 are fixed on the surface of the workbench 1, slots 4 are opened on the surface of the workbench 1, and the clamping mechanism 5 includes a first servo electric cylinder 51 and a holding plate 52. The bottom ends of the holding plate 52 are fixedly installed on the output ends of the first servo electric cylinder 51, and the tops of the first servo electric cylinder 51 are fixedly installed on the bottom surface of the workbench 1, and the output ends of the first servo electric cylinder 51 pass through the surface of the workbench 1.

[0038] Furthermore, the collecting mechanism 8 places the receiving box 85 on the surface of the placing plate 84. Benefiting from the thin nature of the placing plate 84, it can provide a stable adsorption effect for the magnetic block 83 located on the bottom surface. Under the action of the magnetic force, the iron filings can be effectively adsorbed into the receiving box 85. After the processing is completed, the servo hydraulic cylinder 82 drives the magnetic blocks 83 installed at the output end to move downward and effectively detach, and then the iron filings inside the receiving box 85 are cleaned.

[0039] The slot 4 opened on the surface of the workbench 1 can effectively provide a good processing drop position for the saw blade workpiece that needs to be processed. The clamping mechanism 5 plays a vital role in the processing process through the holding plate 52. It can accurately and stably hold the workpiece, thereby ensuring the smooth progress of the processing process. Thanks to the precise connection between the bottom of the holding plate 52 and the output end of the first servo electric cylinder 51, the holding plate 52 can be driven by the first servo electric cylinder 51 to easily realize the functions of clamping and loosening, which not only ensures the processing efficiency, but also ensures the processing quality of the workpiece. The top of the first servo electric cylinder 51 is respectively installed on the bottom surface of the workbench 1, and the output ends of the first servo electric cylinder 51 respectively penetrate the surface of the workbench 1.

[0040] Example 2

[0041] Reference Figures 1 to 6, which is the first embodiment of the utility model. This embodiment is based on the previous embodiment. The processing mechanism 6 includes a second servo electric cylinder 61 and a pressure plate 62. The top of the pressure plate 62 is fixedly installed on the output end of the second servo electric cylinder 61, and the bottom surface of the pressure plate 62 is fixedly installed with gear blocks 63. One end of the second servo electric cylinder 61 is fixedly installed on the top of the support frame 3, and the output end of the second servo electric cylinder 61 passes through the top and bottom surfaces of the support frame 3.

[0042] Specifically, the auxiliary mechanism 7 includes a servo electric push rod 71 and an auxiliary baffle 72. One side of the auxiliary baffle 72 is fixedly installed on the output end of the servo electric push rod 71, and the bottom surface of the servo electric push rod 71 is fixedly installed on the surface of the workbench 1. The auxiliary baffle 72 is located on one side of the pressing plate 52 of the clamping mechanism 5. The support plate 81 of the collecting mechanism 8 and the outer sides of the placement plate 84 are respectively fixedly installed on the inner side of the support column 2. The bottom end of the first servo electric cylinder 51 of the clamping mechanism 5 is respectively fixedly installed on the surface of the placement plate 84, and the receiving box 85 is located below the slot 4.

[0043] Furthermore, the processing mechanism 6 pushes the pressure plate 62 fixed at the output end to move downward via the second servo electric cylinder 61, and during this downward movement, the gear blocks 63 fixed on the bottom surface are driven to contact the workpiece, thereby processing the target. One end of the second servo electric cylinder 61 is installed on the top of the support frame 3, and the output end of the second servo electric cylinder 61 passes through the bottom surface of the top of the support frame 3.

[0044] The auxiliary mechanism 7 can effectively assist workpieces of various width differences in achieving the limiting function through the use of the auxiliary baffle 72, solving the problem of difficulty in achieving the expected straight line effect in the absence of limiting measures, thereby reducing problems such as offset and processing angle deviation during the processing process. The auxiliary baffle 72 is pushed and adjusted by a servo electric push rod 71 installed on one side.

[0045] Working principle: The slot 4 opened on the surface of the workbench 1 can effectively provide a good processing drop position for the saw blade workpiece that needs to be processed. The clamping mechanism 5 plays a vital role in the processing process through the holding plate 52. It can accurately and stably hold the workpiece, thereby ensuring the smooth progress of the processing. Thanks to the precise connection between the bottom of the holding plate 52 and the output end of the first servo electric cylinder 51, the holding plate 52 can be driven by the first servo electric cylinder 51 to easily realize the functions of tightening and loosening, which not only ensures the processing efficiency, but also ensures the processing quality of the workpiece. The top of the first servo electric cylinder 51 is respectively installed on the bottom surface of the workbench 1, and the output end of the first servo electric cylinder 51 passes through the surface of the workbench 1.

[0046] The collecting mechanism 8 places the receiving box 85 on the surface of the placing plate 84. Benefiting from the thin nature of the placing plate 84, it can provide a stable adsorption effect for the magnetic block 83 located on the bottom surface. Under the action of the magnetic force, the iron filings can be effectively adsorbed into the receiving box 85. After the processing is completed, the servo hydraulic cylinder 82 drives the magnetic blocks 83 installed at the output end to move downward and effectively detach, and then the iron filings inside the receiving box 85 are cleaned.

[0047] The processing mechanism 6 pushes the pressure plate 62 fixed at the output end to move downward via the second servo electric cylinder 61. During this downward movement, the gear blocks 63 fixed on the bottom surface are driven to contact the workpiece, thereby processing the target. One end of the second servo electric cylinder 61 is installed on the top of the support frame 3, and the output end of the second servo electric cylinder 61 passes through the bottom surface of the top of the support frame 3.

[0048] The auxiliary mechanism 7 can effectively assist workpieces of various width differences in realizing the limiting function through the use of the auxiliary baffle 72, thereby solving the problem that it is difficult to achieve the expected straight line effect in the absence of limiting measures, thereby reducing the problems of offset and processing angle deviation during processing. The auxiliary baffle 72 is pushed and adjusted by a servo electric push rod 71 installed on one side. The auxiliary baffle 72 is located on one side of the holding plate 52 of the clamping mechanism 5. The support plate 81 of the collecting mechanism 8 and the outer side of the placement plate 84 are respectively fixedly installed on the inner side of the support column 2. The bottom end of the first servo electric cylinder 51 of the clamping mechanism 5 is respectively fixedly installed on the surface of the placement plate 84. The receiving box 85 is located below the slot 4. The support columns 2 are respectively fixedly installed on the bottom surface of the workbench 1, the support frame 3 is fixed on the surface of the workbench 1, and the slot 4 is opened on the surface of the workbench 1.

[0049] It should be noted that, in this document, relational terms such as first and second, etc. are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.

Claims

1. A saw blade processing device, comprising a workbench (1) and a clamping mechanism (5), characterized in that: The clamping mechanism (5) is arranged on the surface of the workbench (1), a processing mechanism (6) is arranged above the workbench (1), a collecting mechanism (8) is arranged below the workbench (1), and an auxiliary mechanism (7) is arranged on the surface of the workbench (1); The collecting mechanism (8) comprises a supporting plate (81) and a servo hydraulic cylinder (82); the bottom end of the servo hydraulic cylinder (82) is fixedly mounted on the bottom surface of the supporting plate (81); the output ends of the servo hydraulic cylinder (82) are respectively fixedly mounted with magnetic blocks (83); a placement plate (84) is arranged above the magnetic blocks (83); a receiving box (85) is placed on the surface of the placement plate (84); and the tops of the magnetic blocks (83) are respectively located on the bottom surface of the placement plate (84).

2. The saw blade processing equipment according to claim 1, characterized in that: The bottom surface of the workbench (1) is respectively fixedly mounted with support columns (2), the surface of the workbench (1) is fixed with a support frame (3), and the surface of the workbench (1) is provided with a notch (4).

3. The saw blade processing equipment according to claim 1, characterized in that: The clamping mechanism (5) comprises a first servo electric cylinder (51) and a holding plate (52); the bottom end of the holding plate (52) is fixedly mounted on the output end of the first servo electric cylinder (51); the top of the first servo electric cylinder (51) is fixedly mounted on the bottom surface of the workbench (1); and the output end of the first servo electric cylinder (51) passes through the surface of the workbench (1).

4. The saw blade processing equipment according to claim 3, characterized in that: The processing mechanism (6) comprises a second servo electric cylinder (61) and a pressure plate (62); the top of the pressure plate (62) is fixedly mounted on the output end of the second servo electric cylinder (61); the bottom surface of the pressure plate (62) is respectively fixedly mounted with a gear block (63); one end of the second servo electric cylinder (61) is fixedly mounted on the top of the support frame (3); the output end of the second servo electric cylinder (61) passes through the top and bottom surfaces of the support frame (3).

5. The saw blade processing equipment according to claim 1, characterized in that: The auxiliary mechanism (7) comprises a servo electric push rod (71) and an auxiliary baffle (72); one side of the auxiliary baffle (72) is fixedly mounted on the output end of the servo electric push rod (71); the bottom surface of the servo electric push rod (71) is fixedly mounted on the surface of the workbench (1); and the auxiliary baffle (72) is located on one side of the holding plate (52) of the clamping mechanism (5).

6. The saw blade processing equipment according to claim 1, characterized in that: The support plate (81) and the outer side of the placement plate (84) of the collecting mechanism (8) are respectively fixedly mounted on the inner side of the support column (2); the bottom end of the first servo electric cylinder (51) of the clamping mechanism (5) is respectively fixedly mounted on the surface of the placement plate (84); and the receiving box (85) is located below the notch (4).

Citation Information

Patent Citations

  • Machining equipment for metal saw blade

    CN217570399U