A raw material drying machine for masterbatch processing

By designing a raw material dryer with a multi-layer drying structure, using multi-layer drying components and dust-proof air supply components, the problems of low drying efficiency and dust pollution are solved, and the uniformity and quality of drying are improved, energy consumption is reduced, and production efficiency and product quality are improved.

CN222712565UActive Publication Date: 2025-04-04沪本新材料科技(上海)有限公司
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Patent Information

Application Number
CN202421476057.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2024-02-23
Filing Date
2024-06-25
Publication Date
2025-04-04
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The drying efficiency of existing raw material dryers is not high, and the contact time between the masterbatch and the hot air is short, resulting in uneven drying, which is prone to inadequate drying and excessive drying. At the same time, the hot air can easily suck out external dust, affecting the processing quality of the masterbatch.

Method used

A raw material dryer with a multi-layer drying structure is designed, using multi-layer drying components and dust-proof air supply components. The multi-layer drying assembly drives the transmission rotary rod and the transmission collar through the drive motor, pulls the material loading rod and layered drying and placing plates, extending the contact time between the masterbatch and the hot air. The dust-proof air supply assembly filters the dust in the hot air through a fan, heating module, conduction duct, heating flap, support mesh cover and dust-proof filter to provide clean air.

Benefits of technology

It improves the contact time between the masterbatch and hot air, ensures the uniformity and quality of drying, maximizes the use of heat, reduces energy consumption, and ensures the purity of the masterbatch raw materials, improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of raw material drying machines, and in particular to a raw material drying machine for masterbatch processing, comprising a mounting base, a drying tank body, a raw material input port, a multi-layer drying component, a dustproof air supply component, and a discharging chute; a drying tank body is mounted on the upper end of the mounting base; a raw material input port is mounted on the upper end of the drying tank body; a multi-layer drying component is arranged inside the drying tank body; a dustproof air supply component is arranged inside the drying tank body; and a discharging chute is arranged at the side end of the drying tank body. The utility model can increase the contact time between the masterbatch and the hot air by arranging a multi-layer drying component, and evenly transfer the heat to each masterbatch raw material particle, avoiding quality problems caused by uneven drying, ensuring the processing of high-quality masterbatch raw materials, and maximizing the use of heat to reduce energy consumption. At the same time, the water-absorbing pad can reduce the accumulation of water vapor at the top and drip downward, avoiding the masterbatch raw materials from getting damp.
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Description

Technical Field

[0001] The utility model relates to the technical field of raw material drying machines, in particular to a raw material drying machine for masterbatch processing. Background Art

[0002] Nano-ceramic PC masterbatch is a composite material made by mixing nano-ceramic particles with polycarbonate (PC) resin. This material combines the physical properties of nano-ceramics and the processing performance of PC resin. It is widely used in electronics, electrical, automotive, medical and other industries. However, the existing raw material dryer has low drying efficiency when in use. The contact time between the masterbatch and the hot air during the drying process is short, resulting in the inability to dry the masterbatch evenly, which is prone to insufficient drying and over-drying. At the same time, the hot air of the drying process is easy to inhale external dust, affecting the processing quality of the masterbatch. Therefore, it is urgent to set up a raw material dryer with a multi-layer drying structure to increase the contact time between the hot air and the masterbatch, so that the masterbatch can be better dried and the drying efficiency is improved. Utility Model Content

[0003] In order to overcome the problem of low drying efficiency during the use of the raw material dryer, the contact time between the masterbatch and the hot air is short during the drying process, which is prone to insufficient drying and over-drying. At the same time, the hot air during drying can easily inhale external dust, affecting the processing quality of the masterbatch.

[0004] The technical solution of the utility model is: a raw material dryer for masterbatch processing, comprising a mounting base, a drying tank body, a raw material input port, a multi-layer drying component, a dust-proof air supply component, and a discharging chute; the drying tank body is mounted on the upper end of the mounting base; the raw material input port is mounted on the upper end of the drying tank body; the multi-layer drying component is arranged inside the drying tank body; the dust-proof air supply component is arranged inside the drying tank body; and the discharging chute is arranged on the side end of the drying tank body.

[0005] Preferably, the use of a multi-layer drying component can increase the contact time between the masterbatch and the hot air, and evenly transfer the heat to each masterbatch raw material particle, avoiding quality problems caused by uneven drying, ensuring the processing of high-quality masterbatch raw materials, and maximizing the use of heat to reduce energy consumption. At the same time, the water-absorbing pad can reduce the accumulation of water vapor on the top and dripping downward to prevent the masterbatch raw materials from getting damp, and the dust-proof air supply component can effectively filter out impurities such as dust particles sucked into the air inlet, ensuring the purity of the masterbatch raw materials during the drying process, allowing clean air to enter the dryer, which can provide a more uniform and stable thermal environment, and help improve production efficiency and product quality.

[0006] Preferably, the multi-layer drying assembly includes a driving motor, a transmission rotating rod, a transmission ring, a material shifting support rod, a layered drying placement plate, a material unloading groove, ventilation holes and a water absorbent pad; a driving motor is installed on the upper end of the drying tank body; a transmission rotating rod is provided at the output end of the driving motor, and the driving motor can drive the transmission rotating rod to rotate.

[0007] Preferably, a transmission ring is provided at the outer end of the transmission rotating rod; a material shifting rod is installed at the side end of the transmission ring; and multiple groups of transmission rings and material shifting rods are provided, and the transmission rotating rod drives the transmission ring, thereby driving the side material shifting rod to shift on the layered drying placement plate, so that the masterbatch raw material can enter the unloading slot, and then enter the layered drying placement plate of the next layer.

[0008] Preferably, a layered drying plate is provided inside the drying tank body; a material discharge slot is provided inside the layered drying plate; a ventilation hole is provided inside the layered drying plate; a water-absorbing pad is installed inside the drying tank body, and the ventilation hole allows the hot air below to dry the master batch raw materials on each layer of the layered drying plate. The water-absorbing pad can prevent the water vapor from evaporating upwards and then gathering and dripping downwards to avoid wetting the master batch raw materials.

[0009] Preferably, the dustproof air supply assembly includes a fan, an air inlet, a heating module, a conduction duct, a heating plate, a supporting mesh cover and a dustproof filter; a fan is arranged inside the drying tank body; and an air inlet is opened at the side end of the drying tank body.

[0010] Preferably, a heating module is installed at the upper end of the installation base plate; a conduction pipe is provided at the side end of the heating module; a heating plate is connected to the side end of the conduction pipe, and the fan blows air upwards, and the heating module enables the heating plate to continue to generate heat, thereby converting the wind from the fan into hot air.

[0011] Preferably, a supporting mesh cover is provided inside the drying tank body; a dust filter is provided at the lower end of the supporting mesh cover, and the supporting mesh cover and the dust filter can filter dust and debris in the hot air, so that the wind of the drying masterbatch raw material can allow clean air to enter the dryer, which can provide a more uniform and stable thermal environment, and help improve production efficiency and product quality.

[0012] Beneficial effects of the utility model:

[0013] 1. During the use of the raw material dryer, the drying efficiency is not high. The contact time between the masterbatch and the hot air is short during the drying process, which is prone to insufficient drying and over-drying. At the same time, the hot air of the drying process is easy to inhale the dust from the outside, affecting the processing quality of the masterbatch. Therefore, the use of multi-layer drying components can increase the contact time between the masterbatch and the hot air, and transfer the heat evenly to each masterbatch raw material particle, avoiding quality problems caused by uneven drying, ensuring the processing of high-quality masterbatch raw materials, and maximizing the use of heat to reduce energy consumption. At the same time, the water-absorbing pad can reduce the accumulation of water vapor at the top and drip downward to prevent the masterbatch raw materials from getting damp, and the dust-proof air supply component can effectively filter out impurities such as dust particles inhaled from the air inlet, ensuring the purity of the masterbatch raw materials during the drying process, so that clean air enters the dryer, which can provide a more uniform and stable thermal environment, which helps to improve production efficiency and product quality;

[0014] 2. The driving motor can drive the transmission rotating rod to rotate, and the transmission rotating rod drives the transmission ring, so that it drives the side material-push rod to poke on the layered drying placement plate, so that the masterbatch raw materials can enter the unloading slot, and then enter the layered drying placement plate of the next layer. The ventilation opening can allow the hot air below to dry the masterbatch raw materials on each layer of the layered drying placement plate. The water-absorbing pad can prevent the water vapor from evaporating upwards and then dripping downwards after the volatilized water vapor gathers, so as to avoid the masterbatch raw materials from getting wet;

[0015] 3. The fan blows air upwards, and the heating module allows the heating plate to continue to heat up, thereby turning the fan's wind into hot air. The supporting mesh cover and dust filter can filter out dust and debris in the hot air, allowing the wind that dries the masterbatch raw materials to allow clean air to enter the dryer, which can provide a more uniform and stable thermal environment, helping to improve production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 What is shown is a three-dimensional structural schematic diagram of the raw material drying machine of the utility model;

[0017] Figure 2 The figure shows a three-dimensional structure diagram of a transmission sleeve ring of a raw material drying machine of the present utility model;

[0018] Figure 3 The three-dimensional structure diagram of the water-absorbing pad of the raw material drying machine of the utility model is shown;

[0019] Figure 4 What is shown is a schematic diagram of the three-dimensional structure of the dust-proof air supply component of the raw material dryer of the present utility model.

[0020] Explanation of the accompanying drawings: 1. Installation base plate; 2. Drying tank body; 3. Raw material input port; 4. Multi-layer drying assembly; 5. Dust-proof air supply assembly; 6. Discharge chute; 401. Driving motor; 402. Transmission rotating rod; 403. Transmission sleeve; 404. Material shifting support rod; 405. Layered drying placement plate; 406. Material discharge slot; 407. Ventilation opening; 408. Water absorption pad; 501. Fan; 502. Air inlet; 503. Heating module; 504. Conduction duct; 505. Heat generating plate; 506. Support mesh cover; 507. Dust-proof filter. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0022] Embodiment 1

[0023] See also Figure 1-3 The utility model provides an embodiment: a raw material drying machine for masterbatch processing, comprising an installation base plate 1, a drying tank body 2, a raw material input port 3, a multi-layer drying component 4, a dust-proof air supply component 5, and a discharging slide 6; the drying tank body 2 is installed on the upper end of the installation base plate 1; the raw material input port 3 is installed on the upper end of the drying tank body 2; the multi-layer drying component 4 is arranged inside the drying tank body 2; the dust-proof air supply component 5 is arranged inside the drying tank body 2; the discharging slide 6 is arranged at the side end of the drying tank body 2, and the multi-layer drying component 4 comprises a driving motor 401, a transmission rotating rod 402, a transmission collar 403, a material shifting support rod 404, a layered drying placement plate 405, a material discharge slot 406, a ventilation opening 407 and a water absorption pad 408; a driving motor 401 is installed on the upper end of the drying tank body 2; a transmission rotating rod 402 is arranged at the output end of the driving motor 401, and the driving motor 401 can drive the transmission rotating rod 402 to rotate, and the outer end of the transmission rotating rod 402 is provided with A transmission collar 403 is provided; a material-shifting support rod 404 is installed at the side end of the transmission collar 403; and there are multiple groups of transmission collar 403 and material-shifting support rod 404, and the transmission rotating rod 402 drives the transmission collar 403, so that it drives the material-shifting support rod 404 on the side to shift on the layered drying placement plate 405, so that the master batch raw material can enter the unloading slot 406, and thus enter the layered drying placement plate 405 of the next layer, and the drying tank body 2 is provided with a layered drying placement plate 405; a material unloading slot 406 is opened inside the layered drying placement plate 405; a ventilation opening 407 is opened inside the layered drying placement plate 405; a water-absorbing pad 408 is installed inside the drying tank body 2, and the ventilation opening 407 can enable the hot air below to dry the master batch raw material on each layer of the layered drying placement plate 405, and the water-absorbing pad 408 can prevent the water vapor from evaporating upwards and then dripping downward after the volatilized water vapor gathers, so as to avoid the situation where the master batch raw material is wet.

[0024] Embodiment 2

[0025] See also Figure 4 In this embodiment, the dust-proof air supply component 5 includes a fan 501, an air inlet 502, a heating module 503, a conduction pipe 504, a heating plate 505, a support mesh cover 506 and a dust-proof filter 507; a fan 501 is arranged inside the drying tank body 2; an air inlet 502 is opened at the side end of the drying tank body 2, and a heating module 503 is installed at the upper end of the installation base plate 1; a conduction pipe 504 is arranged at the side end of the heating module 503; a heating plate 505 is connected to the side end of the conduction pipe 504, and ... The fan 501 blows air upward, and the heating module 503 allows the heating plate 505 to continuously generate heat, thereby converting the wind from the fan 501 into hot air. A supporting mesh cover 506 is provided inside the drying tank body 2; a dust filter 507 is provided at the lower end of the supporting mesh cover 506. The supporting mesh cover 506 and the dust filter 507 can filter dust and debris in the hot air, so that the wind for drying the masterbatch raw materials allows clean air to enter the dryer, which can provide a more uniform and stable thermal environment, and help improve production efficiency and product quality.

[0026] When working, firstly, the driving motor 401 can be used to drive the transmission rotating rod 402 to rotate, and the transmission rotating rod 402 drives the transmission ring 403, so that it drives the side material-pickup support rod 404 to pry on the layered drying placement plate 405, so that the master batch raw materials can enter the material discharge slot 406, and then enter the layered drying placement plate 405 of the next layer. The ventilation opening 407 can allow the hot air below to dry the master batch raw materials on each layer of the layered drying placement plate 405, and the water-absorbing pad 408 can prevent the water vapor from evaporating upwards and then dripping downwards after the volatilized water vapor gathers, so as to avoid the situation that the master batch raw materials are wet;

[0027] Finally, the fan 501 blows air upward, and the heating module 503 allows the heating plate 505 to continue to generate heat, thereby converting the wind from the fan 501 into hot air. The supporting mesh cover 506 and the dust filter 507 can filter out dust and debris in the hot air, allowing the wind that dries the masterbatch raw materials to allow clean air to enter the dryer, which can provide a more uniform and stable thermal environment and help improve production efficiency and product quality.

[0028] Through the above steps, the use of a multi-layer drying component 4 can increase the contact time between the masterbatch and the hot air, and transfer the heat evenly to each masterbatch raw material particle, avoiding quality problems caused by uneven drying, ensuring the processing of high-quality masterbatch raw materials, and maximizing the use of heat to reduce energy consumption. At the same time, the water-absorbing pad 408 can reduce the accumulation of water vapor at the top and drip downward to prevent the masterbatch raw materials from getting damp, and the dust-proof air supply component 5 can effectively filter out impurities such as dust particles sucked in from the air inlet 502, ensuring the purity of the masterbatch raw materials during the drying process, allowing clean air to enter the dryer, which can provide a more uniform and stable thermal environment, and help improve production efficiency and product quality.

[0029] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A raw material drying machine for masterbatch processing, comprising a mounting base plate (1); characterized in that: The invention also comprises a drying tank body (2), a raw material input port (3), a multi-layer drying assembly (4), a dustproof air supply assembly (5), and a discharge chute (6); the drying tank body (2) is installed at the upper end of the installation base plate (1); the raw material input port (3) is installed at the upper end of the drying tank body (2); the multi-layer drying assembly (4) is arranged inside the drying tank body (2); the dustproof air supply assembly (5) is arranged inside the drying tank body (2); and the discharge chute (6) is arranged at the side end of the drying tank body (2).

2. A raw material drying machine for masterbatch processing according to claim 1, characterized in that: The multi-layer drying assembly (4) comprises a driving motor (401), a transmission rotating rod (402), a transmission collar (403), a material shifting support rod (404), a layered drying placement plate (405), a material discharge slot (406), a ventilation opening (407) and a water absorption pad (408); the driving motor (401) is installed at the upper end of the drying tank body (2); and the output end of the driving motor (401) is provided with a transmission rotating rod (402).

3. A raw material drying machine for masterbatch processing according to claim 2, characterized in that: A transmission collar (403) is arranged at the outer end of the transmission rotating rod (402); a material shifting support rod (404) is installed at the side end of the transmission collar (403); and multiple groups of the transmission collar (403) and the material shifting support rod (404) are arranged.

4. The raw material drying machine for masterbatch processing according to claim 1, characterized in that: A layered drying plate (405) is provided inside the drying tank (2); a material discharge slot (406) is provided inside the layered drying plate (405); a ventilation hole (407) is provided inside the layered drying plate (405); A water-absorbing pad (408) is installed inside the drying tank body (2).

5. The raw material drying machine for masterbatch processing according to claim 1, characterized in that: The dustproof air supply assembly (5) comprises a fan (501), an air inlet (502), a heating module (503), a conduction duct (504), a heating plate (505), a supporting mesh cover (506) and a dustproof filter (507); the fan (501) is arranged inside the drying tank body (2); and the air inlet (502) is opened at the side end of the drying tank body (2).

6. The raw material drying machine for masterbatch processing according to claim 1, characterized in that: A heating module (503) is installed at the upper end of the installation base plate (1); a conduction pipe (504) is provided at the side end of the heating module (503); and a heating plate (505) is connected to the side end of the conduction pipe (504).

7. The raw material drying machine for masterbatch processing according to claim 1, characterized in that: A supporting mesh cover (506) is arranged inside the drying tank body (2); and a dustproof filter screen (507) is arranged at the lower end of the supporting mesh cover (506).