A tray device for flux processing

By designing a pallet device for flux processing, using a lifting mechanism and a bag support mechanism, the automatic lifting and bag support of ton bags is realized, which solves the problems of large labor and low efficiency of manually lifting ton bags in the prior art, and improves work efficiency and production cost savings.

CN222713872UActive Publication Date: 2025-04-04GONGYI YULIN WELDING MATERIAL CO LTD
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Patent Information

Application Number
CN202420889242.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2025-04-04
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

During flux processing, the existing pallet device requires staff to manually lift tons of bags to adapt to the increase in flux height, resulting in large labor, time-consuming and labor-intensive, which increases labor costs and reduces work efficiency.

Method used

A pallet device for flux processing is designed, using a lifting mechanism and a bag support mechanism. Through the height adjustment of the lifting frame and the bag support mechanism design, the automatic lifting and bag support of tons of bags is realized, reducing manual operation.

Benefits of technology

Through the automated pallet device, the labor force of staff is reduced, time and effort is saved, labor force is liberated, production costs are saved, and the work efficiency of packaging is improved.

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Abstract

The utility model belongs to the field of pallet technology, and specifically relates to a pallet device for flux processing, comprising a bottom plate, the left and right sides of the bottom plate are respectively connected to a lifting frame through a lifting mechanism, a placement table arranged in the lifting frame is fixed on the floor, and a gap is arranged between the lifting frame and the placement table, a first bag supporting mechanism is arranged at the upper end of a corner of the lifting frame, and second bag supporting mechanisms are respectively arranged at the other three corners of the lifting frame, and a plurality of lifting parts are arranged at the rear side between the bottom plate and the lifting frame. The beneficial effect is that by arranging the first bag supporting mechanism and the second bag supporting mechanism, the staff can directly hang the ton bag on the placement table, avoiding manual bag supporting, reducing the workload of the staff, and saving time and effort.
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Description

Technical Field

[0001] The utility model belongs to the technical field of trays, in particular to a tray device for flux processing. Background Art

[0002] During the flux processing, the storage, transportation and processing of the flux all require the use of pallet devices. Most of the existing pallet devices place ton bags on pallets and use machine grippers to place the packaged flux into the ton bags. However, as more and more flux is placed, the ton bags need to be continuously pulled up by the staff to ensure that the packaged flux is placed in the ton bags as a whole. This operation will increase the workload of the staff, be time-consuming and labor-intensive, increase labor costs, and reduce the efficiency of packaging. Although there are some pallets on the market that can fix ton bags, the ton bags cannot be automatically pulled up as the height of the flux increases, and the staff still needs to manually pull the ton bags. Utility Model Content

[0003] The purpose of the utility model is to provide a tray device for flux processing in order to solve the above problems.

[0004] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0005] A tray device for flux processing, comprising a bottom plate, the left and right sides of the bottom plate are respectively connected to a lifting frame through a lifting mechanism, a placement table arranged in the lifting frame is fixed on the floor and a gap is arranged between the lifting frame and the placement table, a first bag supporting mechanism is arranged at the upper end of a corner of the lifting frame, and second bag supporting mechanisms are respectively arranged at the other three corners of the lifting frame, and a plurality of lifting members are arranged at the rear side between the bottom plate and the lifting frame;

[0006] The first bag supporting mechanism includes a fixed plate, a telescopic part is fixed on one side of the upper end of the fixed plate, a locking plate is fixed on the fixed plate on the side away from the telescopic part, a telescopic rod is slidably connected in a sliding groove opened in the upper end of the locking plate, one end of the telescopic rod is connected to the telescopic part through a connecting plate, and a first supporting rod is fixed above the other end of the telescopic rod.

[0007] Preferably, the lifting member is a lifting cylinder, and the telescopic member is an electric push rod.

[0008] Preferably, the second bag supporting mechanism includes a fixed cylinder vertically fixed at the inner corner of the lifting frame, a rotating rod rotatably installed in the fixed cylinder is vertically fixed to the square cylinder, a square plate is slidably installed in the square cylinder, a positioning cap is threadedly connected to the screw fixed at one end of the square plate, the other end of the square plate extends out of the square cylinder and a second supporting rod is fixed to the upper end.

[0009] Preferably, the rotating rod comprises a rod body, the rod body is rotatably connected to the fixed cylinder, and chucks fixed at upper and lower ends of the rod body are in contact with upper and lower ends of the fixed cylinder respectively.

[0010] Preferably, a sphere is fixed to the upper end of each of the first support rod and the second support rod.

[0011] Preferably, the lifting mechanism includes a lifting rod, the two ends of the lower part of the lifting rod are rotatably installed in the storage groove, the storage groove is respectively opened on the left and right sides of the upper end of the bottom plate, and the two ends of the upper part of the lifting rod are slidably connected to the lifting frame through a sliding assembly.

[0012] Preferably, the sliding assembly includes connecting grooves opened on both sides of the bottom of the lifting frame, and sliding grooves are respectively opened on the two side walls of the connecting groove. The sliding grooves on both sides of the connecting groove are staggered, and the sliding groove extends from one side of the connecting groove to the middle. The sliding column slidably installed in the sliding groove is fixed at both ends of the upper part of the lifting rod.

[0013] Preferably, the lifting rod is two hinged plates, and the two plates are in a scissor-fork structure.

[0014] Preferably, the cross section of the slide groove is set to be T-shaped.

[0015] The beneficial effects are: by setting up the first bag supporting mechanism and the second bag supporting mechanism, the staff can hang the ton bag directly on the placement table, avoiding manual bag supporting, reducing the workload of the staff, saving time and effort; by setting up the lifting mechanism, the staff can adjust the height of the lifting frame so that the ton bag can be adjusted according to the height of the flux placement, and there is no need for manual lifting of the ton bag, which liberates labor, saves production costs, improves the work efficiency of packaging, and enhances the flexibility and practicality of the overall pallet. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0017] Figure 1 It is a front perspective view of a tray device for flux processing according to the utility model;

[0018] Figure 2 It is a rear perspective view of a tray device for flux processing according to the utility model;

[0019] Figure 3It is a partial parts diagram of a tray device for flux processing described in the utility model;

[0020] Figure 4 It is a schematic diagram of the bottom of a lifting frame of a tray device for flux processing described in the utility model;

[0021] Figure 5 It is a cross-sectional view of a lifting frame of a tray device for flux processing described in the utility model.

[0022] Figure 6 It is a structural schematic diagram of a second package supporting mechanism of a tray device for flux processing described in the utility model.

[0023] The following are the descriptions of the reference numerals:

[0024] 1. Bottom plate; 11. Storage slot; 2. Placement table; 3. Lifting rod; 31. Sliding column; 4. Lifting frame; 41. Fixed plate; 42. Fixed cylinder; 43. Connecting slot; 44. Sliding slot; 5. Square cylinder; 51. Square plate; 52. Second support rod; 53. Screw rod; 54. Positioning cap; 55. Rotating rod; 6. Telescopic member; 61. Connecting plate; 62. Positioning plate; 63. Telescopic rod; 64. First support rod; 7. Lifting member. DETAILED DESCRIPTION

[0025] The following is a further explanation of the technical solution of the utility model in conjunction with the accompanying drawings:

[0026] like Figure 1-Figure 6 As shown, a tray device for flux processing includes a base plate 1, and the left and right sides of the base plate 1 are connected to a lifting frame 4 through a lifting mechanism respectively. A placing table 2 is arranged in the lifting frame 4, and the placing table 2 is fixed on the floor. A gap is arranged between the lifting frame 4 and the placing table 2. A first supporting mechanism is arranged at the upper end of a corner of the lifting frame 4, and second supporting mechanisms are arranged at the other three corners of the lifting frame 4 respectively. Three lifting members 7 are arranged on the rear side between the base plate 1 and the lifting frame 4. The lifting member 7 is a lifting cylinder, and the lifting cylinder is connected to a drag chain through a wire. The drag chain is located on the left side of the base plate 1 and is connected to the control device. Since the drag chain is a relatively mature existing technology, it is not shown in the figure.

[0027] The first bag supporting mechanism includes a fixed plate 41, which is fixed to the upper end of the lifting frame 4, a telescopic member 6 is fixed to one side of the upper end of the fixed plate 41, the telescopic member 6 is an electric push rod, and the electric push rod is connected to the control device through a wire, and a positioning plate 62 is fixed on the fixed plate 41 away from the side of the telescopic member 6, and a slide groove 44 is provided on the upper end of the positioning plate 62, and a telescopic rod 63 is slidably connected in the slide groove 44, one end of the telescopic rod 63 is fixedly connected to the telescopic end of the electric push rod through the connecting plate 61, and a first support rod 64 is fixed above the other end of the telescopic rod 63, and the first support rod 64 is arranged toward the placement table 2.

[0028] The second bag supporting mechanism includes a fixed cylinder 42 vertically fixed at the inner corner of the lifting frame 4, a rotating rod 55 is rotatably installed in the fixed cylinder 42, the rotating rod 55 is vertically fixed to the square cylinder 5, a square plate 51 is slidably installed in the square cylinder 5, a screw 53 is fixed at one end of the square plate 51, a positioning cap 54 is threadedly connected to the screw 53, the other end of the square plate 51 extends out of the square cylinder 5, and a second support rod 52 is fixed above this end, and the second support rod 52 is arranged toward the placement table 2.

[0029] The rotating rod 55 includes a rod body, which is located in the fixed cylinder 42 and is rotatably connected to the fixed cylinder 42. Chucks are fixed to the upper and lower ends of the rod body, respectively, and the chucks are respectively in contact with the upper and lower ends of the fixed cylinder 42. This arrangement can ensure that the rotating rod 55 does not separate from the fixed cylinder 42 while rotating. Balls are fixed to the upper ends of the first support rod 64 and the second support rod 52, respectively, so that the opening of the ton bag can be hung on the first support rod 64 and the second support rod 52, and the first support rod 64 and the second support rod 52 are prevented from breaking the ton bag.

[0030] The lifting mechanism includes a lifting rod 3, which is two hinged plates. The two plates are in a scissor-fork structure. The two ends of the lower part of the lifting rod 3 are rotatably installed on both sides of the storage groove 11. The storage groove 11 is respectively opened on the left and right sides of the upper end of the base plate 1. The two ends of the upper part of the lifting rod 3 are slidably connected to the lifting frame 4 through a sliding assembly.

[0031] The sliding assembly includes connecting grooves 43 opened on both sides of the bottom of the lifting frame 4, and sliding grooves 44 are respectively opened on the two side walls of the connecting groove 43. The sliding grooves 44 on both sides of the connecting groove 43 are staggered, so that the two ends of the upper part of the lifting rod 3 can be conveniently connected to the sliding grooves 44. The sliding grooves 44 extend from one side of the connecting groove 43 to the middle position of the connecting groove 43. The sliding column 31 slidably installed in the sliding groove 44 is fixed at both ends of the upper part of the lifting rod 3. The cross-section of the sliding groove 44 is set to be T-shaped. Such a setting can prevent the sliding column 31 from sliding out of the sliding groove 44.

[0032] Working principle: When in use, the staff hangs the opening of the ton bag on the first support rod 64 and the second support rod 52. The first support rod 64 can adjust the telescopic rod 63 according to the tightness of the ton bag, so that the opening of the ton bag is stretched to the maximum. The machine gripper places the packaged flux into the ton bag. As the flux in the ton bag piles higher and higher, the staff starts the lifting cylinder through the control device, and the lifting cylinder drives the lifting frame 4 to move upward. When the lifting frame 4 drives the ton bag to a suitable height, the lifting cylinder stops moving, and then the machine gripper places the packaged flux into the ton bag again. As the height of the flux in the ton bag increases, the lifting frame 4 is adjusted again, and the cycle is repeated until the flux in the ton bag is full.

[0033] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A tray device for flux processing, comprising a bottom plate (1), the left and right sides of the bottom plate (1) are respectively connected to a lifting frame (4) through a lifting mechanism, a placement table (2) arranged in the lifting frame (4) is fixed on the floor and a gap is arranged between the lifting frame (4) and the placement table (2), characterized in that: A first bag supporting mechanism is arranged at the upper end of a corner of the lifting frame (4), and second bag supporting mechanisms are arranged at the other three corners of the lifting frame (4), and a plurality of lifting members (7) are arranged at the rear side between the bottom plate (1) and the lifting frame (4); The first bag supporting mechanism comprises a fixing plate (41), a telescopic member (6) is fixed to one side of the upper end of the fixing plate (41), a positioning plate (62) is fixed to the fixing plate (41) on the side away from the telescopic member (6), a telescopic rod (63) is slidably connected in a sliding groove (44) provided at the upper end of the positioning plate (62), one end of the telescopic rod (63) is connected to the telescopic member (6) through a connecting plate (61), and a first supporting rod (64) is fixed above the other end of the telescopic rod (63).

2. A tray device for flux processing according to claim 1, characterized in that: The lifting member (7) is a lifting cylinder, and the telescopic member (6) is an electric push rod.

3. A tray device for flux processing according to claim 2, characterized in that: The second bag supporting mechanism comprises a fixed cylinder (42) vertically fixed at an inner corner of the lifting frame (4); a rotating rod (55) rotatably installed in the fixed cylinder (42) is vertically fixed to the square cylinder (5); a square plate (51) is slidably installed in the square cylinder (5); a positioning cap (54) is threadedly connected to a screw rod (53) fixed at one end of the square plate (51); the other end of the square plate (51) extends out of the square cylinder (5) and a second supporting rod (52) is fixed at the upper end.

4. A tray device for flux processing according to claim 3, characterized in that: The rotating rod (55) comprises a rod body, the rod body is rotatably connected to the fixed cylinder (42), and the chucks fixed at the upper and lower ends of the rod body are respectively in contact with the upper and lower ends of the fixed cylinder (42).

5. A tray device for flux processing according to claim 4, characterized in that: A sphere is fixed to the upper end of each of the first support rod (64) and the second support rod (52).

6. A tray device for flux processing according to claim 1, characterized in that: The lifting mechanism comprises a lifting rod (3), the two ends of the lower part of the lifting rod (3) are rotatably mounted in a receiving groove (11), the receiving groove (11) is respectively opened on the left and right sides of the upper end of the bottom plate (1), and the two ends of the upper part of the lifting rod (3) are slidably connected to the lifting frame (4) through a sliding assembly.

7. A tray device for flux processing according to claim 6, characterized in that: The sliding assembly comprises connecting grooves (43) provided on both sides of the bottom of the lifting frame (4), and sliding grooves (44) are respectively provided on the two side walls of the connecting groove (43). The sliding grooves (44) on both sides of the connecting groove (43) are staggered, and the sliding groove (44) extends from one side of the connecting groove (43) to the middle, and the sliding column (31) slidably installed in the sliding groove (44) is fixed at both ends of the upper part of the lifting rod (3).

8. A tray device for flux processing according to claim 7, characterized in that: The lifting rod (3) is composed of two hinged plates, and the two plates are in a scissor-fork structure.

9. A tray device for flux processing according to claim 8, characterized in that: The cross section of the slide groove (44) is arranged to be T-shaped.