Fully automatic tape sleeve labeling and shrink packaging production line
By designing a fully automatic tape sleeve and shrink packaging production unit, the problems of low efficiency and low degree of automation in the existing technology are solved, and all-round automatic packaging of tape rolls are realized, and the working efficiency of the equipment is improved.
Patent Information
- Application Number
- CN202420655284.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-04-01
AI Technical Summary
The existing tape roll packaging equipment is inefficient and has low automation, requires a lot of manual operation, is costly and cannot meet the equipment needs of high-speed operation.
A fully automatic tape sleeve and shrink packaging production unit is designed, including lifting components, feeding components, mold conveying components, film packaging components, labeling components, finishing and arrangement components, hot ovens and labeling components. Through these components, the automatic finishing, film sleeve, labeling, inspection, whole row packaging, outer cover film heat shrinkage and labeling of tape rolls is realized.
It realizes all-round automatic packaging of tape rolls, greatly saving manpower and material resources, improving the working efficiency of the equipment, and being able to process individual tape rolls from one to the entire row at the same time.
Smart Images

Figure CN222713918U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical processing, in particular to a full-automatic tape sleeve labeling arrangement shrinking packaging production unit. Background Art
[0002] At present, many tape rolls are still packaged by traditional manual packaging, which has low production efficiency and has been largely replaced by machines. The existing machine design uses semi-automatic equipment to achieve packaging, but from feeding to placing the tape rolls at the specified position, multiple devices are required to complete the packaging of the tape rolls. Secondly, it is impossible to process in large quantities, and a large number of people are required to operate it. The cost is also high, the work efficiency is low, and it cannot meet the high-speed operation of the equipment.
[0003] In view of the above-mentioned deficiencies of the conventional tape roll packaging equipment, the applicant adheres to the spirit of research innovation and excellence, combines production practice, and uses professional and scientific methods to propose a practical solution, and therefore files this application. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] The utility model aims to provide a fully automatic tape sleeve labeling and shrinking packaging production unit to solve the problems of low efficiency and low automation level in the prior art mentioned in the above background technology.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic tape sleeve labeling and shrinking packaging production unit, wherein a lifting component, a feeding component, a mold conveying component, a film packaging component, a label placing component, a sorting and arranging component, a film packaging component, a hot oven, and a labeling component are arranged on the equipment bracket; a lifting crawler is arranged on one side of the funnel of the lifting component, and the discharge port on the top of the lifting crawler is located above the feeding component; a spring guide roller is arranged inside the stirring feed barrel of the feeding component, and the feeding drive motor drives the rotating disk at the bottom of the stirring feed barrel to rotate, and the discharge port of the stirring feed barrel is connected to one end of the conveyor belt, and the other end of the conveyor belt is connected to the conveyor belt. The end is connected to the mold conveying assembly; a plurality of transporting molds are arranged on the mold conveying belt of the mold conveying assembly, and limit support strips are arranged on both sides above the mold conveying belt, and a U-shaped card plate for taking out the tape roll is arranged at the end of the limit support strip; the film guiding rod of the film packaging assembly is located above the transporting mold, and a plurality of groups of film cutting blades are arranged on the outside of the film guiding rod, and a plurality of groups of transmission roller groups are arranged above the film guiding rod. A film pressing assembly is arranged on one side of the film packaging assembly, and the motor of the film pressing assembly drives the pressing plate to move up and down through the connecting rod; at least one suction cup is arranged on the label placing turntable of the label placing assembly, and the label placing motor drives the suction cup to rotate through the label placing turntable, and the label placing assembly A label storage trough is arranged above the label turntable. The label placing motor drives the label storage trough to move up and down along the slide rail. A heat drying component is arranged on one side of the label placing component. The displacement guide rail of the sorting and arranging component is arranged on the conveyor belt. The top of the front end of the displacement guide rail is hinged to the guide rail support seat at the top. The lateral displacement driving motor drives the end of the displacement guide rail to move lateraly through the linear module. The multi-channel arrangement conveying channel is composed of multiple guide rails. The guide rails gradually close from the feeding end to the discharging end of the multi-channel arrangement conveying channel to the spacing for the tape roll to pass through. The end of the guide rail is connected to the limit track. The neat push rod of the film packaging component is arranged on the limit A pushing rod is provided on one side of the end of the positioning track and the other side of the limiting track, a limiting baffle is provided above the limiting track, and a film packaging component and a film cutting component are arranged at the discharge port of the multi-pipeline arrangement conveying channel; the label tape unwinding roller, label tape receiving roller, tensioning roller and labeling scraper of the labeling component are arranged on the labeling mounting plate, and the labeling mounting plate is installed on the equipment bracket through an adjustment component on one side. The label tape is pulled from the label tape unwinding roller to the tensioning roller, the labeling scraper and the label tape receiving roller in sequence, and the obliquely arranged labeling scraper is located at the front end of the pressing labeling tape, and the labeling drive motor drives the label tape receiving roller to rotate through the rotating shaft and the transmission belt.
[0008] Specifically, the spring guide roller of the feed assembly is arranged obliquely inside the stirring feed barrel, a spring is sleeved on the outer surface of the spring guide roller, a guide plate is provided inside the stirring feed barrel, the guide plate is arranged at the discharge port of the stirring feed barrel, and a pouring guide plate is provided on the top of the lifting assembly, which is arranged obliquely downward and aligned with the inside of the stirring feed barrel.
[0009] Specifically, the film packaging assembly includes: a film guide rod, a film cutting blade, a transmission roller group, a traction roller, a traction motor, a film cutting motor, and a film packaging fixed seat. The film guide rod is arranged on the film packaging fixed seat, and the film cutting blade surrounds the film guide rod. The film cutting motor drives the film cutting blade to rotate through gears and belts. The transmission roller group is divided into two groups of longitudinal transmission rollers and transverse transmission rollers. Each group of transmission rollers is respectively arranged on both sides above the film guide rod. The transmission roller adjustment motor drives the longitudinal transmission rollers to move closer or apart along the slide rail through two swing arms. The traction motor drives the two traction rollers to rotate through belts and gears. The traction roller is located below the film cutting blade.
[0010] Specifically, the label placing assembly includes: a label placing turntable, a suction cup, a label storage trough, a label placing motor and a slide rail. The label storage trough is arranged on a sliding plate. The lifting motor drives the sliding plate to move up and down along the slide rail by rotating gears and screw rods. A discharge opening is arranged at the bottom of the label storage trough. The edge of the discharge opening is provided with a clamping strip extending inward. The suction cup is installed on the label placing turntable through a connecting rod. A buffer spring is sleeved on the connecting rod. The suction cup is connected to the vacuum pump body.
[0011] Specifically, the film pressing component is arranged between the film packaging component and the labeling component, and a heat drying component, a CCD waste detection component and an automatic inkjet printer are arranged in sequence on one side of the labeling component; a heating tube and a hair dryer are arranged inside the heat drying component, and the CCD waste detection component is arranged on one side of the conveyor belt, and a waste discharge chute is arranged on the other side of the conveyor belt, and a waste cylinder on one side of the conveyor belt drives the waste push rod to move.
[0012] Specifically, the sorting and arranging component comprises: a displacement guide rail, a guide rail support seat, a lateral displacement driving motor, and a linear module. The top of the front end of the displacement guide rail is connected to the guide rail support seat through a bearing seat, and the other end of the displacement guide rail is connected to the longitudinal displacement group through a bearing seat. The lateral displacement driving motor drives the belt displacement of the linear module through a gear, and the longitudinal displacement group is fixed on the belt. A plurality of discharging rails are arranged at the end of the sorting and arranging component. The longitudinal displacement group is divided into an upper slide groove and a lower slide rail. The upper slide groove is installed on the lower slide rail and moves back and forth along the lower slide rail. A fine-tuning cylinder is provided on one side of the end of the displacement guide rail, one end of the fine-tuning cylinder is fixed on the equipment bracket, and the push rod of the fine-tuning cylinder is connected to the displacement guide rail. The discharging rails correspond one-to-one to the guide rails of the multi-pipeline arrangement conveying channel, and a flip baffle is provided at the front end of the guide rail, which is close to the inner side of the guide rail. The guide rails correspond one-to-one to the limiting rails, and a guide round stick is provided on the limiting rail, and one end of the guide round stick is connected to the height adjustment seat.
[0013] Specifically, a spacing cylinder is provided below the end of the limiting track, which drives the spacing plate to move up and down, the pushing cylinder drives the pushing rod to move laterally, the limiting cylinder drives the limiting baffle to move up and down, and a pressing cylinder is provided on one side of the limiting cylinder, which drives the pressing block to move up and down, and the aligning cylinder drives the front end storage assembly to move forward and backward through the aligning push rod, the storage assembly includes a storage baffle and a rodless cylinder, the rodless cylinder drives the storage baffle to move laterally, and the storage baffle is located below the pressing cylinder and the pressing block, and the film packaging assembly includes: a film receiving roller, a film discharging roller, and a transition roller group, the film is pulled from the film discharging roller to the upper transition roller group, the lower transition roller group and the film discharging roller in sequence, and the storage assembly is located between the upper transition roller group and the lower transition roller group.
[0014] Specifically, the film cutting assembly includes: an upper heat sealing knife, a lower heat sealing strip, an upper heat sealing cylinder and a fixed pressure plate. The upper heat sealing cylinder drives the upper heat sealing knife to move up and down. The lower heat sealing strip is located below the upper heat sealing knife. The fixed pressure plate is arranged on the discharge side of the film cutting assembly. The fixed pressure plate cylinder drives the fixed pressure plate to move up and down. The fixed pressure plate, the pressure cylinder and the limit cylinder are all installed and fixed on the equipment bracket through a height adjustment assembly. The height adjustment assembly drives the fixed seat to move up and down along the slide rail by adjusting the bolts and rotating the handle. The fixed pressure plate, the pressure cylinder and the limit cylinder are fixed on the fixed seat.
[0015] Specifically, both sides of the labeling compression belt are provided with a labeling transverse adjustment screw and a rotating handle, and the rotating handle drives the entire labeling compression belt to move left and right along the slide rod through the labeling transverse adjustment screw, and both ends of the labeling transverse adjustment screw and the slide rod are installed on the longitudinal slide bar, and the longitudinal rotating handle drives the longitudinal slide bar to move up and down along the slide rails on both sides through the longitudinal adjusting screw. The label tape unloading roller is installed at the front end of the labeling mounting plate, and the labeling scraper is installed at the end of the labeling scraper, and the tensioning roller is arranged between the label tape receiving roller and the labeling scraper. A pressure roller for pressing the label tape is provided on one side of the tensioning roller, and the labeling mounting plate is provided with a plurality of transition rollers, and the front end of the labeling scraper is an inclined surface, and the end of the labeling scraper is fixed to the rotating adjusting roller by bolts, and the back of the labeling mounting plate is connected to the transverse connecting rod, and the end of the transverse connecting rod is installed on the longitudinal fixed rod through an adjusting block, and the transverse connecting rod moves left and right along the hole position of the adjusting block, and the adjusting block moves up and down along the longitudinal fixed rod.
[0016] Specifically, the conveying roller group includes a driving motor, a chain and a conveying roller. The two chains are respectively arranged on both sides of the conveying roller. The driving motor drives the chain to rotate through gears. A plurality of conveying rollers are arranged between the chains. A material storage bracket is provided at the end of the conveying roller group. The material storage bracket is provided with a plurality of side-by-side material storage rollers. Both ends of the material storage rollers are installed on the material bracket through bearings.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] 1. The unit uses multiple components to sort and discharge the tape rolls, cover each roll with film, insert labels, test products, sort and discharge, pack the entire row of rolls, shrink the outer packaging film, label and discharge the tape rolls, etc. The whole process uses automated equipment for packaging, and it can carry out all-round packaging from single to entire row of tape rolls, which greatly saves a lot of manpower and material resources and improves the working efficiency of the equipment;
[0019] 2. The feed drive motor of the feed assembly drives the rotating disk to rotate, and cooperates with the spring guide roller to push the tape roll to the inner edge of the mixing feed barrel, and then discharges it from the discharge port, thereby realizing the processing of the tape rolls one by one, which is convenient for subsequent processing and transportation;
[0020] 3. The film packaging component uses the film guide rod to stretch the film and roll up the tape just below the film sleeve. The transmission roller group and the traction roller play a certain traction role on the film, driving the transportation of the entire film, improving the accuracy of the equipment and production efficiency;
[0021] 4. The sorting and arranging component can transport the tape roll to the guide rail of each multi-channel arrangement conveying channel, realizing the form of one turn and multiple tracks to arrange multiple tape rolls at the same time, thereby improving the overall packaging efficiency of the equipment and packaging multiple tape rolls at one time; the multi-channel arrangement conveying channel flips the tape roll by flipping the baffle bar, flipping the tape roll from horizontal conveying to longitudinal conveying, and bringing them together to facilitate subsequent sorting and packaging. During the conveying process, the tape roll is flipped, which is more convenient and quick; the film packaging component and the film cutting component can transport the packaging film to the designated workstation, and cooperate with other components to coat the entire row of tape rolls. After completing the preparation of the entire row of tape rolls, they can be coated and packaged at one time, improving the production efficiency of the equipment.
[0022] 5. The driving motor drives the label tape receiving roller to rotate, pulls the label tape on the label tape unwinding roller, and controls the tension of the label tape through the tensioning roller to ensure that the label tape can maintain a uniform speed and stability during transportation; the labeling scraper can peel off the sticker on the label tape and stick the sticker on the object. The inclined surface at the front end of the labeling scraper uses the angle design to smoothly peel off the sticker to ensure that each sticker can be smoothly attached to the object; the pressing label tape controls its own height through the adjustment parts on the left and right sides, which can be used for the processing of objects of various heights. The pressing label tape can make the sticker stick to the object tightly, and will not cause unnecessary wear to the object while ensuring tight adhesion. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a three-dimensional diagram of the utility model;
[0024] Figure 2 It is a three-dimensional diagram of the lifting assembly and feeding assembly of the utility model;
[0025] Figure 3 It is a top view of the lifting assembly and feeding assembly of the utility model;
[0026] Figure 4 It is a three-dimensional diagram of the film labeling assembly of the utility model;
[0027] Figure 5 This is a structural schematic diagram of the film-covered labeling assembly of the utility model;
[0028] Figure 6 This is the front view of the film labeling assembly of the utility model;
[0029] Figure 7 It is a three-dimensional diagram of the arrangement, film packaging and film cutting components of the utility model;
[0030] Figure 8 This is a three-dimensional diagram of the arrangement components of the utility model.
[0031] Fig. 9 It is a three-dimensional diagram of the film cutting assembly of the film packaging of the utility model;
[0032] Fig.10 It is a structural schematic diagram of the film packaging film cutting component of the utility model.
[0033] Fig.11 It is a top view of the film cutting assembly for film packaging of the utility model;
[0034] Fig.12 It is a structural schematic diagram of the labeling assembly of the utility model;
[0035] Fig.13 It is a three-dimensional diagram of the labeling assembly of the utility model;
[0036] Fig.14 This is the front view of the labeling assembly of the utility model;
[0037] Fig.15 It is a top view of the labeling assembly of the utility model.
[0038] In the figure: equipment support 1, lifting component 2, feeding component 3, mold conveying component 4, film packaging component 5, labeling component 6, sorting and arranging component 7, film packaging component 8, hot oven 9, labeling component 10, hot drying component 11, CCD waste detection component 12 and automatic inkjet printer 13; lifting crawler 21, funnel 22, pouring guide plate 23, stirring feed bucket 31, spring guide roller 32, rotating disk 33; mold conveying belt 41, handling mold 42, limit support bar 43, U-forming card plate 44, pressing elastic plate 45; film guide rod 51, film cutting blade 52, transmission roller group 53, traction roller 54, traction motor 55, film cutting motor 56, film packaging fixing seat 57; label placing turntable 61, suction cup 62, label storage slot 63, label placing motor 64 and slide rail 65; feeding conveyor belt 72, sorting and arranging channel 73, multi-channel arrangement and conveying channel 74, film sleeve assembly 81 and film cutting assembly 82; displacement guide rail 731, guide rail support seat 732, lateral displacement drive motor 733, linear module 734, upper slide 735, lower slide rail 736; guide rail 741, flip stop bar 742, limit rail 743, guide round rod 744; push cylinder 811, push rod 812, limit cylinder 813, limit baffle 814, press cylinder 815, press block 816, tidy cylinder 817, tidy push rod 818, storage baffle 819, rodless cylinder 8110, spacing cylinder 8111, spacing plate 8112; upper heat sealing knife 821, lower heat sealing strip 822, upper heat sealing cylinder 823, fixed pressure plate 824, fixed pressure plate cylinder 825, film receiving roller 826, film discharging roller 827, transition roller group 8 28; label tape unwinding roller 102, label tape receiving roller 103, tensioning roller 104, labeling scraper 105, pressing labeling tape 106, conveying roller group 107, labeling mounting plate 108, transition roller 109, rotating adjustment roller 1010, transverse connecting rod 1011, longitudinal fixing rod 1012, adjustment block 1013, material storage bracket 1014, material storage roller 1015; labeling transverse adjustment screw 1061, longitudinal adjustment screw 1062, rotating handle 1063, driving motor 1071, chain 1072, conveying roller 1073. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0040] See also Figure 1-Figure 15The utility model provides a technical solution: a fully automatic tape sleeve labeling and shrinking packaging production unit, wherein a lifting component, a feeding component, a mold conveying component, a film packaging component, a label placing component, a sorting and arranging component, a film packaging component, a hot oven, and a labeling component are arranged on the equipment bracket;
[0041] A lifting crawler is provided on one side of the hopper of the lifting assembly, and a discharge port on the top of the lifting crawler is located above the feeding assembly;
[0042] A spring guide roller is arranged inside the stirring feed barrel of the feeding assembly, and the feeding drive motor drives the rotating disk at the bottom of the stirring feed barrel to rotate. The discharge port of the stirring feed barrel is connected to one end of the conveyor belt, and the other end of the conveyor belt is connected to the mold conveying assembly;
[0043] A plurality of transporting molds are arranged on the mold conveying belt of the mold conveying assembly, and limit support strips are arranged on both sides above the mold conveying belt, and a U-shaped card plate for taking out the tape roll is arranged at the end of the limit support strip;
[0044] The film guide rod of the film packaging assembly is located above the transport mold, and a plurality of film cutting blades are arranged on the outside of the film guide rod. A plurality of transmission rollers are arranged above the film guide rod. A film pressing assembly is arranged on one side of the film packaging assembly. The motor of the film pressing assembly drives the pressing plate to move up and down through the connecting rod.
[0045] At least one suction cup is arranged on the label placing turntable of the label placing component, and the label placing motor drives the suction cup to rotate through the label placing turntable. A label storage trough is arranged above the label placing turntable, and the label placing motor drives the label storage trough to move up and down along the slide rail. A heat drying component is arranged on one side of the label placing component;
[0046] The displacement rail of the sorting and arranging component is arranged on the conveyor belt. The top of the front end of the displacement rail is hinged to the rail support seat at the top. The lateral displacement drive motor drives the end of the displacement rail to lateral displacement through the linear module. The multi-pipeline arrangement conveying channel is composed of multiple rails. The rails gradually close from the feeding end to the discharging end of the multi-pipeline arrangement conveying channel to the spacing for the tape roll to pass through. The end of the rail is connected to the limit track.
[0047] The neat push rod of the film packaging component is arranged on one side of the end of the limit track, the other side of the limit track is provided with a push rod, the upper part of the limit track is provided with a limit baffle, and the film packaging component and the film cutting component are arranged at the discharge port of the multi-pipeline arrangement conveying channel;
[0048] The label tape unwinding roller, label tape receiving roller, tensioning roller and labeling scraper of the labeling assembly are arranged on the labeling mounting plate, which is mounted on the equipment bracket through an adjustment component on one side. The label tape is pulled from the label tape unwinding roller to the tensioning roller, labeling scraper and label tape receiving roller in sequence. The obliquely arranged labeling scraper is located at the front end of the labeling tape, and the labeling drive motor drives the label tape receiving roller to rotate through the rotating shaft and the transmission belt.
[0049] In the above scheme, the spring guide roller of the feeding assembly is arranged obliquely inside the stirring feeding barrel, a spring is sleeved on the outer surface of the spring guide roller, a guide plate is provided inside the stirring feeding barrel, the guide plate is arranged at the discharge port of the stirring feeding barrel, and a pouring guide plate is provided on the top of the lifting assembly, which is arranged obliquely downward and aligned with the inside of the stirring feeding barrel.
[0050] The working principle of feeding and transportation: the staff pours a large number of tape rolls into the funnel, which is lifted upward by the lifting track and falls into the mixing feed barrel through the pouring guide plate at the top front end; then the rotating disk at the bottom of the mixing feed barrel is started. When the rotating disk rotates, the spring guide roller will gradually push the tape roll outward to the edge position, so that the tape rolls can be discharged one by one from the discharge port on one side of the mixing feed barrel and enter the next station mold conveying component.
[0051] After the tape rolls are sent out from the mixing feed barrel one by one, a pressing elastic plate is provided at the end, which presses the top of the tape roll. When the transporting mold of the mold conveying assembly moves obliquely from bottom to top, the transporting mold can be accurately inserted into the round hole in the middle of the tape roll and separate from the pressing elastic plate. By analogy, the transporting mold will drive the tape rolls to be transported one by one to the next station film packaging assembly.
[0052] In the above scheme, the film packaging assembly includes: a film guide rod, a film cutting blade, a transmission roller group, a traction roller, a traction motor, a film cutting motor, and a film packaging fixed seat. The film guide rod is arranged on the film packaging fixed seat, and the film cutting blade surrounds the film guide rod. The film cutting motor drives the film cutting blade to rotate through gears and belts. The transmission roller group is divided into two groups of longitudinal transmission rollers and transverse transmission rollers. Each group of transmission rollers is arranged on both sides above the film guide rod. The transmission roller adjustment motor drives the longitudinal transmission rollers to move closer or apart along the slide rail through two swing arms. The traction motor drives the two traction rollers to rotate through belts and gears. The traction roller is located below the film cutting blade. The traction roller and the transmission roller group are both provided with transverse and longitudinal adjustment structures. The principle of the adjustment structure is to use a rotating handle to drive the screw to rotate, thereby adjusting the distance, which will not be elaborated here.
[0053] The film packaging component pulls the film from the transmission roller group to the film guide rod and the traction roller in sequence. Six groups of film cutting blades are equidistantly distributed on the periphery of the film guide rod. The film cutting motor drives the film cutting blades to rotate rapidly to cut the film. Then, the traction motor drives the two traction rollers to rotate, so that the cut film is put on the periphery of the tape roll on the lower transport mold, and continuously transported to the film pressing component. The motor of the film pressing component drives the pressure plate to move downward through the connecting rod to ensure that each film can be accurately put on the periphery of the tape roll.
[0054] In the above scheme, the label placing assembly includes: a label placing turntable, a suction cup, a label discharge trough, a label placing motor and a slide rail. The label storage trough is arranged on a sliding plate. The lifting motor drives the sliding plate to move up and down along the slide rail through the rotation of gears and screw rods. A discharge opening is provided at the bottom of the label storage trough. The edge of the discharge opening is provided with a clamping strip extending inward. The suction cup is installed on the label placing turntable through a connecting rod. A buffer spring is sleeved on the connecting rod. The suction cup is connected to the vacuum pump body.
[0055] Working principle of label placement: The label placement motor drives the label placement turntable to rotate through the rotating shaft. When the suction cup at the top of the label placement turntable rotates to the bottom of the label storage slot, the lifting motor is started to drive the label storage slot to move downward, so that the suction cup contacts the label in the label storage slot, and the vacuum pump body is started to suck the label. The lifting motor is started again to drive the label storage slot to reset. The label placement motor continues to drive the suction cup to rotate downward. When it rotates to the lowest station, the air pressure of the suction cup is released, so that the label falls into the film of the tape roll, completing the label placement action.
[0056] In the above scheme, the film pressing component is arranged between the film packaging component and the label placing component, and a heat drying component, a CCD waste detection component and an automatic inkjet printer are arranged on one side of the label placing component in sequence; a heating tube and a hair dryer are arranged inside the heat drying component, and the CCD waste detection component is arranged on one side of the conveyor belt, and a waste discharge chute is arranged on the other side of the conveyor belt, and a waste cylinder on one side of the conveyor belt drives the waste push rod to move. The heat drying component can heat-seal the tape roll with the film and label, so that the film shrinks quickly and completes the single packaging of the tape roll. Then, the CCD waste detection component detects whether the tape roll is successfully labeled and packaged. If a defective product is detected, the waste cylinder activates the waste push rod to push the defective product to the waste discharge chute and store it for later processing. Both the CCD waste detection component and the automatic inkjet printer belong to the prior art and will not be described in detail here.
[0057] The control circuit is electrically connected to the feed conveyor belt, the sorting and arranging component, the multi-pipeline arrangement conveying channel, the film packaging component and the film cutting component. The feed conveyor belt, the sorting and arranging component, the multi-pipeline arrangement conveying channel, the film packaging component and the film cutting component are all provided with conveyor belts at the bottom to drive the tape roll to be continuously transported forward to each work station, thereby completing the sorting and arranging of the tape roll and the film packaging steps.
[0058] In the above scheme, the arrangement and sorting assembly includes: a displacement guide rail, a guide rail support seat, a lateral displacement drive motor, and a linear module. The top of the front end of the displacement guide rail is connected to the guide rail support seat through a bearing seat, and the other end of the displacement guide rail is connected to the longitudinal displacement group through a bearing seat. The lateral displacement drive motor drives the belt displacement of the linear module through gears, and the longitudinal displacement group is fixed on the belt. The end of the arrangement and sorting assembly is provided with multiple groups of discharge tracks. The longitudinal displacement group is divided into an upper slide and a lower slide rail. The upper slide is installed on the lower slide rail and moves forward and backward along the lower slide rail. A fine-tuning cylinder is provided on one side of the end of the displacement guide rail. One end of the fine-tuning cylinder is fixed on the equipment bracket, and the push rod of the fine-tuning cylinder is connected to the displacement guide rail.
[0059] The operating principle of the sorting and arranging components: the lateral displacement drive motor is set on one side of the linear module, and the longitudinal displacement group is driven to make a lateral linear displacement through the belt of the linear module, so that the displacement guide rail swings with the front end bearing seat as the center. In the process of swinging, the end of the displacement guide rail makes a longitudinal slide relative to the linear module through the upper slide groove and the lower rail of the longitudinal displacement group, and a fine-tuning cylinder is provided on one side to fine-tune the displacement guide rail to ensure that the tape roll can be smoothly transported to the guide rail of the multi-pipeline arrangement conveying channel.
[0060] In the above scheme, the discharging tracks correspond one-to-one to the guide rails of the multi-pipeline arrangement conveying channel, a flip baffle is provided at the front end of the guide rail, the flip baffle is close to the inner side of the guide rail, the guide rails correspond one-to-one to the limiting track, a guide round stick is provided on the limiting track, and one end of the guide round stick is connected to the height adjustment seat.
[0061] The multi-channel arrangement conveying channel is mainly composed of multiple guide rails. The guide rails are provided with gaps for the tape rolls to pass through. The front end of the guide rails is docked at the bottom of the end of the discharge track of the sorting and arrangement component. When the tape roll falls, it is flipped by a flip baffle on one side and transported in an oblique direction instead of a horizontal direction. As the gaps in the guide rails gradually narrow, the tape roll continues to be transported forward from an oblique direction to a vertical direction and enters the limit track. The guide round rod can ensure that the tape roll is transported forward stably.
[0062] In the above scheme, a spacing cylinder is provided below the end of the limiting track, which drives the spacing plate to move up and down, the pushing cylinder drives the pushing rod to move laterally, the limiting cylinder drives the limiting baffle to move up and down, and a pressing cylinder is provided on one side of the limiting cylinder, which drives the pressing block to move up and down, and the aligning cylinder drives the front end material storage assembly to move forward and backward through the aligning push rod, and the material storage assembly includes a material storage baffle and a rodless cylinder, and the rodless cylinder drives the material storage baffle to move laterally, and the material storage baffle is located below the pressing cylinder and the pressing block.
[0063] In the above scheme, the fixed pressure plate, the pressing cylinder and the limit cylinder are all installed and fixed on the equipment bracket through the height adjustment component. The height adjustment component drives the fixed seat to move up and down along the slide rail by adjusting the bolts and rotating the handle. The fixed pressure plate, the pressing cylinder and the limit cylinder are fixed on the fixed seat. The height of each workstation can be controlled according to needs. It can be used for tape rolls of different diameters, which expands the application range of the equipment and improves the compactness of the equipment.
[0064] When the tape roll is transported to the end of the limiting track, the limiting baffle is driven by the limiting cylinder to move upward, releasing a row of tape rolls and rolling them into the space of the partition plate, separating the tape rolls in order, and the limiting baffle is reset downward at the same time. While the partition cylinder drives the partition plate to move downward, the pushing cylinder is started to drive the pushing rod to move horizontally, squeezing a row of tape rolls to one side of the storage baffle. At the same time, the pressing cylinder drives the pressing block to move downward to press the tape roll; the pushing cylinder is started again to drive the pushing rod to reset horizontally, and the partition cylinder drives the partition plate to reset upward, and so on, to stack rows of tape rolls into a row. In this process, the rodless cylinder drives the storage baffle to gradually move to the other side, thereby controlling the number of a whole row of tape rolls and being able to stack the tape rolls compactly.
[0065] In the above scheme, the film packaging assembly includes: a film receiving roller, a film discharging roller, and a transition roller group. The film is pulled from the film discharging roller to the upper transition roller group, the lower transition roller group, and the film discharging roller in sequence. The motor drives the film receiving roller or the film discharging roller to rotate. The storage assembly is located between the upper transition roller group and the lower transition roller group. The film cutting assembly includes: an upper heat sealing knife, a lower heat sealing strip, an upper heat sealing cylinder, and a fixed pressure plate. The upper heat sealing cylinder drives the upper heat sealing knife to move up and down. The lower heat sealing strip is located below the upper heat sealing knife. The fixed pressure plate is arranged on the discharging side of the film cutting assembly. The fixed pressure plate cylinder drives the fixed pressure plate to move up and down.
[0066] The aligning cylinder drives the material storage baffle to push the entire row of tape rolls forward through the aligning push rod, and the film is wrapped around the outer periphery of the entire row of tape rolls. At the same time, the upper heat sealing cylinder is started to drive the upper heat sealing knife to move downward, and cooperate with the lower heat sealing strip below to heat-seal and cut the bag opening, thereby realizing the packaging of the tape roll. Then, the finished product is sent to the hot oven at the rear, where it is heated and shrunk to complete the packaging.
[0067] In the above scheme, both sides of the clamping labeling belt are provided with labeling transverse adjustment screws and rotating handles. The rotating handle drives the entire clamping labeling belt to move left and right along the slide rod through the labeling transverse adjustment screw. Both ends of the labeling transverse adjustment screw and the slide rod are installed on the longitudinal slide bar. The longitudinal rotating handle drives the longitudinal slide bar to move up and down along the slide rails on both sides through the longitudinal adjustment screw.
[0068] The compression labeling tape can be driven to rotate by rotating the rotating handles on the left and right sides to drive the labeling lateral adjustment screw to rotate. The labeling lateral adjustment screw can push the compression labeling tape to move left and right, and adjust the compression labeling tape to the appropriate position to ensure that the compression labeling tape can be positioned above the object; similarly, the height of the compression labeling tape can be controlled by the longitudinal adjustment screw, so that the sticker can be pressed tightly on the object.
[0069] In the above scheme, the label tape unwinding roller is installed at the front end of the labeling installation plate, the labeling scraper is installed at the end of the labeling scraper, the tensioning roller is arranged between the label tape receiving roller and the labeling scraper, and a pressure roller for pressing the label tape is arranged on one side of the tensioning roller. The labeling installation plate is provided with a plurality of transition rollers, the front end of the labeling scraper is an inclined surface, and the end of the labeling scraper is fixed to the rotating adjustment roller by bolts. The back of the labeling installation plate is connected to a transverse connecting rod, and the end of the transverse connecting rod is installed on the longitudinal fixed rod through an adjustment block. The transverse connecting rod moves left and right along the hole of the adjustment block, and the adjustment block moves up and down along the longitudinal fixed rod.
[0070] In the above scheme, the conveyor roller group includes a driving motor, a chain and a conveyor roller, the two chains are respectively arranged on both sides of the conveyor roller, the driving motor drives the chain to rotate through gears, and a plurality of conveyor rollers are arranged between the chains. A material storage bracket is provided at the end of the conveyor roller group, and a plurality of side-by-side material storage rollers are provided on the material storage bracket, and both ends of the material storage rollers are mounted on the material bracket through bearings.
[0071] The operating principle of labeling: first, the transport component in the front transports the items to the conveyor roller group, and the drive motor drives the conveyor roller to rotate continuously through gears, and the conveyor roller group transports the items continuously forward; then the labeling drive motor is started, and the labeling drive motor drives the label belt receiving roller to rotate, so that the label belt can be continuously transported forward, and the stickers on the label belt are peeled off by the labeling scraper. At this time, the items are transported just below the labeling scraper, and when passing through the labeling scraper, the stickers are just attached to the items; finally, the labeling belt is pressed to stick the stickers on the items, and the conveyor roller group drives the items to be continuously transported forward, and the conveyor roller group transports the items with labeled stickers to the storage bracket for the convenience of subsequent staff to sort and carry.
[0072] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.
Claims
1. Fully automatic tape sleeve labeling and shrink packaging production unit, characterized by: The equipment bracket is equipped with a lifting component, a feeding component, a mold conveying component, a film packaging component, a labeling component, a sorting and arranging component, a hot oven, and a labeling component; A lifting crawler is provided on one side of the hopper of the lifting assembly, and a discharge port on the top of the lifting crawler is located above the feeding assembly; A spring guide roller is arranged inside the stirring feed barrel of the feeding assembly, and the feeding drive motor drives the rotating disk at the bottom of the stirring feed barrel to rotate. The discharge port of the stirring feed barrel is connected to one end of the conveyor belt, and the other end of the conveyor belt is connected to the mold conveying assembly; A plurality of transporting molds are arranged on the mold conveying belt of the mold conveying assembly, and limit support strips are arranged on both sides above the mold conveying belt, and a U-shaped card plate for taking out the tape roll is arranged at the end of the limit support strip; The film guide rod of the film packaging assembly is located above the transport mold, and a plurality of film cutting blades are arranged on the outside of the film guide rod. A plurality of transmission rollers are arranged above the film guide rod. A film pressing assembly is arranged on one side of the film packaging assembly. The motor of the film pressing assembly drives the pressing plate to move up and down through the connecting rod. At least one suction cup is arranged on the label placing turntable of the label placing component, and the label placing motor drives the suction cup to rotate through the label placing turntable. A label storage trough is arranged above the label placing turntable, and the label placing motor drives the label storage trough to move up and down along the slide rail. A heat drying component is arranged on one side of the label placing component; The displacement rail of the sorting and arranging component is arranged on the conveyor belt. The top of the front end of the displacement rail is hinged to the rail support seat at the top. The lateral displacement drive motor drives the end of the displacement rail to lateral displacement through the linear module. The multi-pipeline arrangement conveying channel is composed of multiple rails. The rails gradually close from the feeding end to the discharging end of the multi-pipeline arrangement conveying channel to the spacing for the tape roll to pass through. The end of the rail is connected to the limit track. The neat push rod of the film packaging component is arranged on one side of the end of the limit track, the other side of the limit track is provided with a push rod, the upper part of the limit track is provided with a limit baffle, and the film packaging component and the film cutting component are arranged at the discharge port of the multi-pipeline arrangement conveying channel; The label tape unwinding roller, label tape receiving roller, tensioning roller and labeling scraper of the labeling assembly are arranged on the labeling mounting plate, which is mounted on the equipment bracket through an adjustment component on one side. The label tape is pulled from the label tape unwinding roller to the tensioning roller, labeling scraper and label tape receiving roller in sequence. The obliquely arranged labeling scraper is located at the front end of the labeling tape, and the labeling drive motor drives the label tape receiving roller to rotate through the rotating shaft and the transmission belt.
2. The fully automatic tape sleeve labeling and shrink packaging production unit according to claim 1 is characterized by: The spring guide roller of the feeding assembly is arranged obliquely inside the stirring feeding barrel, a spring is sleeved on the outer surface of the spring guide roller, a guide plate is provided inside the stirring feeding barrel, the guide plate is arranged at the discharge port of the stirring feeding barrel, and a pouring guide plate is provided on the top of the lifting assembly, which is arranged obliquely downward and aligned with the inside of the stirring feeding barrel.
3. The fully automatic tape sleeve labeling and shrink packaging production unit according to claim 1 is characterized by: The film packaging assembly includes: a film guide rod, a film cutting blade, a transmission roller group, a traction roller, a traction motor, a film cutting motor, and a film packaging fixed seat. The film guide rod is arranged on the film packaging fixed seat, and the film cutting blade surrounds the film guide rod. The film cutting motor drives the film cutting blade to rotate through gears and belts. The transmission roller group is divided into two groups of longitudinal transmission rollers and transverse transmission rollers. Each group of transmission rollers is respectively arranged on both sides above the film guide rod. The transmission roller adjustment motor drives the longitudinal transmission rollers to move closer or apart along the slide rail through two swing arms. The traction motor drives the two traction rollers to rotate through belts and gears. The traction roller is located below the film cutting blade.
4. The fully automatic tape sleeve labeling and shrink packaging production unit according to claim 1 is characterized by: The label placing assembly includes: a label placing turntable, a suction cup, a label storage trough, a label placing motor and a slide rail. The label storage trough is arranged on a sliding plate. The lifting motor drives the sliding plate to move up and down along the slide rail by rotating gears and screw rods. A discharge opening is arranged at the bottom of the label storage trough. The edge of the discharge opening is provided with a card strip extending inward. The suction cup is installed on the label placing turntable through a connecting rod. A buffer spring is sleeved on the connecting rod. The suction cup is connected to the vacuum pump body.
5. The fully automatic tape sleeve labeling and shrinking packaging production unit according to any one of claims 2 to 4, characterized in that: The film pressing component is arranged between the film packaging component and the labeling component, and a heat drying component, a CCD waste detection component and an automatic inkjet printer are arranged in sequence on one side of the labeling component; a heating tube and a hair dryer are arranged inside the heat drying component, and the CCD waste detection component is arranged on one side of the conveyor belt, and a waste discharge chute is arranged on the other side of the conveyor belt, and a waste cylinder on one side of the conveyor belt drives the waste push rod to move.
6. The fully automatic tape sleeve labeling and shrink packaging production unit according to claim 5 is characterized by: The arranging and sorting component comprises: a displacement guide rail, a guide rail support seat, a lateral displacement driving motor, and a linear module. The top of the front end of the displacement guide rail is connected to the guide rail support seat through a bearing seat, and the other end of the displacement guide rail is connected to the longitudinal displacement group through a bearing seat. The lateral displacement driving motor drives the belt displacement of the linear module through a gear, and the longitudinal displacement group is fixed on the belt. A plurality of discharging rails are arranged at the end of the arranging and sorting component. The longitudinal displacement group is divided into an upper slide groove and a lower slide rail. The upper slide groove is installed on the lower slide rail and moves back and forth along the lower slide rail. A fine-tuning cylinder is provided on one side of the end of the displacement guide rail, one end of the fine-tuning cylinder is fixed on the equipment bracket, and the push rod of the fine-tuning cylinder is connected to the displacement guide rail. The discharging rails correspond one-to-one to the guide rails of the multi-pipeline arrangement conveying channel, and a flip baffle is provided at the front end of the guide rail, which is close to the inner side of the guide rail. The guide rails correspond one-to-one to the limiting rails, and a guide round stick is provided on the limiting rail, and one end of the guide round stick is connected to the height adjustment seat.
7. The fully automatic tape sleeve labeling and shrink packaging production unit according to claim 6 is characterized by: A spacing cylinder is provided below the end of the limiting track, which drives the spacing plate to move up and down, the pushing cylinder drives the pushing rod to move laterally, the limiting cylinder drives the limiting baffle to move up and down, and a pressing cylinder is provided on one side of the limiting cylinder, which drives the pressing block to move up and down, and the aligning cylinder drives the front end storage assembly to move forward and backward through the aligning push rod. The storage assembly includes a storage baffle and a rodless cylinder, and the rodless cylinder drives the storage baffle to move laterally, and the storage baffle is located below the pressing cylinder and the pressing block. The film packaging assembly includes: a film receiving roller, a film discharging roller, and a transition roller group. The film is pulled from the film discharging roller to the upper transition roller group, the lower transition roller group and the film discharging roller in sequence, and the storage assembly is located between the upper transition roller group and the lower transition roller group.
8. The fully automatic tape sleeve labeling and shrink packaging production unit according to claim 7 is characterized by: The film cutting assembly comprises: an upper heat sealing knife, a lower heat sealing strip, an upper heat sealing cylinder and a fixed pressing plate. The upper heat sealing cylinder drives the upper heat sealing knife to move up and down. The lower heat sealing strip is located below the upper heat sealing knife. The fixed pressing plate is arranged on the discharge side of the film cutting assembly. The fixed pressing plate cylinder drives the fixed pressing plate to move up and down. The fixed pressing plate, the pressing cylinder and the limiting cylinder are all installed and fixed on the equipment bracket through a height adjustment assembly. The height adjustment assembly drives the fixed seat to move up and down along the slide rail through adjusting bolts and rotating handles. The fixed pressing plate, the pressing cylinder and the limiting cylinder are fixed on the fixed seat.
9. The fully automatic tape sleeve labeling and shrinking packaging production unit according to claim 8 is characterized by: The labeling tape is pressurized and is provided with a labeling transverse adjustment screw and a rotating handle on both sides. The rotating handle drives the entire labeling tape to move left and right along the slide rod through the labeling transverse adjustment screw. Both ends of the labeling transverse adjustment screw and the slide rod are installed on the longitudinal slide bar. The longitudinal rotating handle drives the longitudinal slide bar to move up and down along the slide rails on both sides through the longitudinal adjusting screw. The label tape unloading roller is installed at the front end of the labeling mounting plate, and the labeling scraper is installed at the end of the labeling scraper. The tensioning roller is arranged between the label tape receiving roller and the labeling scraper. A pressure roller for pressing the label tape is provided on one side of the tensioning roller. The labeling mounting plate is provided with a plurality of transition rollers. The front end of the labeling scraper is an inclined surface. The end of the labeling scraper is fixed to the rotating adjustment roller by bolts. The back of the labeling mounting plate is connected to the transverse connecting rod. The end of the transverse connecting rod is installed on the longitudinal fixed rod through an adjusting block. The transverse connecting rod moves left and right along the hole position of the adjusting block, and the adjusting block moves up and down along the longitudinal fixed rod.
10. The fully automatic tape sleeve labeling and shrinking packaging production unit according to claim 9 is characterized in that: The conveying roller group includes a driving motor, a chain and a conveying roller. The two chains are respectively arranged on both sides of the conveying roller. The driving motor drives the chain to rotate through gears. A plurality of conveying rollers are arranged between the chains. A material storage bracket is provided at the end of the conveying roller group. A plurality of side-by-side material storage rollers are provided on the material storage bracket. Both ends of the material storage rollers are installed on the material bracket through bearings.