A roller support for belt conveyor

By introducing an emergency stop mechanism into the roller bracket of the belt conveyor, using photoelectric sensors to detect belt damage and stop the first motor from operating, the problem of belt failure in the prior art cannot be stopped in time, and the safety and maintenance costs are reduced.

CN222714409UActive Publication Date: 2025-04-04JIANGSU SHANXIN HEAVY IND
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Patent Information

Application Number
CN202420740420.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2025-04-04
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

The roller brackets of existing belt conveyors do not have the function of causing the belt to stop urgently, which will cause the belt to fail to stop operating in time when the belt is damaged during the conveying process, which can easily lead to damage to the device and safety accidents.

Method used

A roller bracket for a belt conveyor is designed, including an emergency stop mechanism, which uses a photoelectric sensor to detect changes in the light source when the belt is damaged, and stops the first motor from operating through a wire, thereby stopping the belt from operating.

Benefits of technology

It can be realized that the belt can be stopped in time when it is damaged, avoid further damage to the device, reduce safety accidents, ensure the safety of the device and operators, and reduce maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of conveyors, and in particular to a roller support for a belt conveyor. The utility model provides a roller support for a belt conveyor that can stop the belt from operating, avoid further damage to the device or the occurrence of safety accidents, ensure the safety of the device and operators, and reduce maintenance costs. A roller support for a belt conveyor includes a support, a side frame, a first motor, etc. The support is connected to two front and rear side frames, the left part of the front side frame is connected to the first motor, and the side frame is rotatably connected to four rollers arranged on the left and right. In the utility model, when the belt is damaged, light will shine through the belt onto the photoelectric sensor on the truss. When the photoelectric sensor senses the light source, the first motor will stop operating through the wire, thereby stopping the belt from operating, avoiding further damage to the device, reducing the occurrence of safety accidents, ensuring the safety of the device and operators, and reducing maintenance costs.
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Description

Technical Field

[0001] The utility model relates to the field of conveyors, in particular to a roller bracket used for a belt conveyor. Background Art

[0002] Belt conveyor is a mechanical equipment used for transporting materials such as cement, ore, coal, grain, etc. Belt conveyor transports materials from one place to another through the conveyor belt. The roller bracket of the belt conveyor is an important component for supporting the conveyor belt. Its main function is to support and guide the conveyor belt to ensure that the conveyor belt remains stable during operation.

[0003] A roller support for a belt conveyor with a publication (public serial number) CN216763263U includes a crossbeam, a pallet 1 and a pallet 2 are slidably provided on the top of the crossbeam, and a limit plate for separating pallet 1 and pallet 2 is provided on the top of the crossbeam, one side roller and a middle roller are installed on pallet 1, and the other side roller is installed on pallet 2, a fixing mechanism 1 is provided between pallet 1 and pallet 2 and the crossbeam, a pair of mounting plates 1 are provided at one end of the top of pallet 1 near the limiting plate, the middle roller is detachably mounted on two mounting plates 1, and the angles of the two side rollers are adjustable on pallet 1 and pallet 2, a supporting mechanism for supporting the middle roller is provided on pallet 1, and angle steels are provided at both ends of the bottom of the crossbeam. This device makes it easy to adjust the angles of the rollers on both sides, is flexible to use, and is easy to disassemble and assemble, replace and repair. Although the device can adjust the angles of the rollers on both sides, it does not have the function of emergency stop of the belt. When the belt is damaged during transportation, the device cannot be controlled to stop operating in time, which can easily cause damage to the device and increase maintenance costs. It is also easy to cause accidents that may cause accidental injuries to operators.

[0004] Therefore, it is necessary to design a roller bracket for a belt conveyor that can stop the belt from operating, avoid further damage to the device, reduce the occurrence of safety accidents, ensure the safety of the device and operators, and reduce maintenance costs. Utility Model Content

[0005] In order to overcome the shortcomings that the existing device does not have the function of making the belt stop urgently, when the belt is damaged during the conveying process, the device cannot be controlled to stop operating in time, which easily leads to damage to the device and increased maintenance costs, and is also prone to accidents that may cause accidental injuries to operators, the utility model provides a roller bracket for a belt conveyor that can stop the belt from operating, avoid further damage to the device or the occurrence of safety accidents, ensure the safety of the device and the operator, and reduce maintenance costs.

[0006] The technical implementation scheme of the utility model is: a roller bracket for a belt conveyor, comprising a bracket, a side frame, a first motor, a belt, a compression spring, a fixed block, a tensioning wheel, a printing mechanism and an emergency stop mechanism, the bracket is connected to two front and rear side frames, the left part of the front side frame is connected to the first motor, four rollers arranged left and right are rotatably connected to the side frame, the leftmost roller is connected to the output shaft of the first motor, belts are wound around the rollers, the inner sides of the middle parts of the side frames are slidably connected to the fixed blocks, the tensioning wheels are rotatably connected between the fixed blocks, compression springs are connected between the side frames and the fixed blocks, a printing mechanism for extruding textures is provided between the right parts of the side frames, and an emergency stop mechanism for emergency stopping of the machine is provided between the left parts of the side frames.

[0007] More preferably, a plurality of supporting feet are provided at the lower portion of the bracket.

[0008] More preferably, a distribution box is provided on the left side of the front portion of the bracket, and the distribution box is connected to the side frame on the front side to provide power.

[0009] More preferably, the belt is made of rubber material and has good elasticity and wear resistance.

[0010] More preferably, the printing mechanism includes a second motor, a printing roller and a pressure plate, the second motor is connected to the right part of the front side frame, the printing roller is rotatably connected between the lower side of the right part of the side frame, the printing roller is connected to the output shaft of the second motor, the pressure plate is connected between the lower side of the right part of the side frame, the pressure plate is located on the upper side of the printing roller, and the pressure plate is in contact with the belt.

[0011] More preferably, the emergency stop mechanism includes a photoelectric sensor, a truss and a wire, the truss is connected between the left parts of the side frames, the photoelectric sensor is connected to the truss, and the wire is connected between the photoelectric sensor and the first motor.

[0012] Compared with the prior art, the utility model has the following advantages: 1. When the belt of the utility model is damaged, light will pass through the belt and shine on the photoelectric sensor on the truss. When the photoelectric sensor senses the light source, the first motor will stop working through the wire, thereby stopping the belt from working, avoiding further damage to the device, reducing the occurrence of safety accidents, ensuring the safety of the device and operators, and reducing maintenance costs.

[0013] 2. The utility model drives the printing roller to rotate through the second motor, and the belt contacts the pressing plate, so that the printing roller squeezes the belt, thereby forming a texture on the belt surface, increasing the friction with the material, improving the conveying efficiency and stability of the belt conveyor, and preventing the material from slipping and causing damage. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0015] Figure 2 It is a partial three-dimensional structural cross-sectional schematic diagram of the utility model.

[0016] Figure 3 It is a schematic cross-sectional view of the three-dimensional structure of the printing mechanism of the utility model.

[0017] Figure 4 It is a schematic cross-sectional view of the three-dimensional structure of the emergency stop mechanism of the utility model.

[0018] The meanings of the reference numerals in the figure are: 1. bracket, 2. side frame, 3. first motor, 4. belt, 5. compression spring, 6. fixing block, 7. tensioning wheel, 8. printing mechanism, 81. second motor, 82. printing roller, 83. pressing plate, 9. emergency stop mechanism, 91. photoelectric sensor, 92. truss, 93. wire. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] A roller support for a belt conveyor, such as Figure 1-Figure 4 As shown, it includes a bracket 1, a side frame 2, a first motor 3, a belt 4, a compression spring 5, a fixed block 6, a tensioning wheel 7, a printing mechanism 8 and an emergency stop mechanism 9. Six supporting feet are provided at the lower part of the bracket 1 for easy support. A distribution box is provided on the left side of the front of the bracket 1, and the distribution box is connected to the side frame 2 on the front side to provide power. The bracket 1 is connected to two front and rear side frames 2. The left part of the front side frame 2 is connected to the first motor 3. Four rollers arranged on the left and right are rotatably connected to the side frame 2. The leftmost roller is connected to the output shaft of the first motor 3. Belts 4 are wound around the rollers, and the belts 4 are made of rubber. Fixed blocks 6 are slidably connected to the inner sides of the middle parts of the side frames 2. Tensioning wheels 7 are rotatably connected between the fixed blocks 6. Compression springs 5 ​​are connected between the side frames 2 and the fixed blocks 6. A printing mechanism 8 for extruding textures is provided between the right parts of the side frames 2, and an emergency stop mechanism 9 for emergency stopping of the machine is provided between the left parts of the side frames 2.

[0021] like Figure 1 and Figure 3As shown, the printing mechanism 8 includes a second motor 81, a printing roller 82 and a pressure plate 83. The second motor 81 is connected to the right part of the front side frame 2, and the printing roller 82 is rotatably connected between the lower right side of the side frame 2. The printing roller 82 is connected to the output shaft of the second motor 81. A pressure plate 83 is connected between the lower right side of the side frame 2, and the pressure plate 83 is located on the upper side of the printing roller 82. The pressure plate 83 is in contact with the belt 4.

[0022] like Figure 1 and Figure 4 As shown, the emergency stop mechanism 9 includes a photoelectric sensor 91, a truss 92 and a wire 93. The truss 92 is connected between the left part of the side frame 2, the photoelectric sensor 91 is connected to the truss 92, and the wire 93 is connected between the photoelectric sensor 91 and the first motor 3.

[0023] When it is necessary to use the conveyor belt 4, this device can be used. The device is supported by the support feet, the device is powered by the distribution box, the conveyor belt 4 is supported by the bracket 1, and then the first motor 3 is started. The roller on the left is driven to rotate by the first motor 3, and then the belt 4 is driven to rotate, so that the roller on the right rotates, and then the tensioning wheel 7 on the fixed block 6 moves up and down under the action of the compression spring 5, so that the belt 4 is in a tensioned state. The belt 4 is made of rubber and has good elasticity and wear resistance, thereby reducing the vibration and friction of the belt 4 during operation, which helps to extend the service life of the belt 4 and the roller. Then the second motor 81 can be started to drive the printing roller through the second motor 81 82 rotates, and the belt 4 contacts the pressing plate 83, so that the printing roller 82 squeezes the belt 4, thereby forming a texture on the surface of the belt 4, increasing the friction with the material, improving the conveying efficiency and stability of the belt 4 conveyor, and preventing the material from slipping and causing damage. During the rotation of the belt 4, when the belt 4 is damaged, light will pass through the belt 4 and shine on the photoelectric sensor 91 on the truss 92. When the photoelectric sensor 91 senses the light source, the first motor 3 is stopped through the wire 93, thereby stopping the belt 4, avoiding further damage to the device, reducing the occurrence of safety accidents, ensuring the safety of the device and operators, and reducing maintenance costs. After the transportation is completed, the first motor 3 and the second motor 81 can be turned off.

[0024] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A roller support for a belt conveyor, characterized in that: The invention comprises a bracket (1), a side frame (2), a first motor (3), a belt (4), a compression spring (5), a fixed block (6), a tensioning wheel (7), a printing mechanism (8) and an emergency stop mechanism (9). The bracket (1) is connected to two front and rear side frames (2). The left part of the front side frame (2) is connected to the first motor (3). Four rollers arranged on the left and right are rotatably connected to the side frame (2). The leftmost roller is connected to the output shaft of the first motor (3). The belt (4) is wound around the rollers. The inner sides of the middle parts of the side frames (2) are all slidably connected to the fixed blocks (6). The tensioning wheels (7) are rotatably connected between the fixed blocks (6). The side frames (2) and adjacent fixed blocks (6) are all connected to the compression springs (5). A printing mechanism (8) for extruding textures is provided between the right parts of the side frames (2). An emergency stop mechanism (9) for emergency stopping the machine is provided between the left parts of the side frames (2).

2. A roller support for a belt conveyor according to claim 1, characterized in that: A plurality of supporting feet are provided at the bottom of the bracket (1).

3. A roller support for a belt conveyor according to claim 2, characterized in that: A distribution box is provided on the left side of the front of the bracket (1), and the distribution box is connected to the side frame (2) on the front side to provide power.

4. A roller support for a belt conveyor according to claim 3, characterized in that: The belt (4) is made of rubber and has good elasticity and wear resistance.

5. A roller support for a belt conveyor according to claim 4, characterized in that: The printing mechanism (8) comprises a second motor (81), a printing roller (82) and a pressing plate (83); the right part of the front side frame (2) is connected to the second motor (81); the printing roller (82) is rotatably connected between the lower right part of the side frame (2); the printing roller (82) is connected to the output shaft of the second motor (81); the pressing plate (83) is connected between the lower right part of the side frame (2); the pressing plate (83) is located on the upper side of the printing roller (82), and the pressing plate (83) is in contact with the belt (4).

6. A roller support for a belt conveyor according to claim 5, characterized in that: The emergency stop mechanism (9) comprises a photoelectric sensor (91), a truss (92) and a wire (93); the truss (92) is connected between the left parts of the side frame (2); the photoelectric sensor (91) is connected to the truss (92); and the wire (93) is connected between the photoelectric sensor (91) and the first motor (3).

Citation Information

Patent Citations

  • Carrier roller support for belt conveyor

    CN216763263U