A feeding device for cold drawn I-beam production
By designing a feeding device for cold-pull I-steel production, including a storage box, a cutting assembly, a bottom plate and a conveyor belt, the problem of low manual loading efficiency in the prior art is solved, and continuous automatic loading and efficient production of steel billets are realized.
Patent Information
- Application Number
- CN202420653649.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-04-01
AI Technical Summary
In the production process of cold-pull I-steel, the prior art requires manual placement of steel billets on workbenches or conveyor belts, resulting in long time, low efficiency, and workers' labor intensity is too high, making it difficult to achieve continuous and rapid production and processing of steel billets.
A feeding device including a storage box, a cutting assembly, a bottom plate and a conveyor belt is designed. By moving the cutting board between the storage box and the bottom plate under the drive of the driving member, the periodic automatic loading of the steel billet is realized. The device is also equipped with adjustment components to accommodate billets of different widths and an uninterrupted loading process is achieved through sensors and drive cylinders.
The continuous automatic loading of steel billets is realized, which reduces the labor intensity of workers, improves the loading efficiency, and ensures the stability and efficiency of the loading process.
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Figure CN222714425U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of steel section production, and in particular to a feeding device for cold-drawn I-beam production. Background Art
[0002] Steel sections are strip steels with certain cross-sectional shapes and sizes, and are one of the four major types of steel. According to the cross-sectional shape of the steel sections, they can be divided into simple cross-sectional steel sections and complex cross-sectional steel sections. I-beams are one type of complex cross-sectional steel sections. Because steel sections have the advantages of high strength, low weight, and ease of construction, they are widely used in construction, bridges, machinery manufacturing, shipbuilding and other fields. Cold drawing is a common metal processing process. During the cold drawing process, the metal billet is subjected to tensile force at room temperature to pass through a die or a drawing die to obtain the desired shape, size and mechanical properties. The cold drawing process can improve the mechanical properties, surface quality and dimensional accuracy of metal materials, improve the strength and hardness of the material, and reduce the cross-sectional area of the material.
[0003] At present, when cold drawing I-beams, it is necessary to manually place the I-beam billet on a workbench or conveyor belt to facilitate the subsequent cold drawing of the I-beam. However, this operation method takes a long time, is inefficient, and has a high labor intensity for workers, which is not convenient for the continuous and rapid production of I-beams. Utility Model Content
[0004] In order to improve the continuous feeding of steel billets and reduce the labor intensity of workers, the present application provides a feeding device for the production of cold-drawn I-beams.
[0005] The present application provides a feeding device for cold-drawn I-beam production using the following technical solution:
[0006] A feeding device for the production of cold-drawn I-beams, comprising a storage box, a feeding assembly, a bottom plate and a conveyor belt, wherein the bottom end of the storage box is open, the inner cross-section of the storage box corresponds to the shape of the steel billet, the bottom plate is arranged below the storage box, the feeding assembly comprises a feeding plate, the feeding plate is arranged between the storage box and the bottom plate and slidably fits with the two, the feeding plate is provided with a feeding slot corresponding to the bottom end opening of the storage box, the bottom plate is provided with a driving member for driving the feeding plate to move, and one end of the conveyor belt is arranged below the bottom plate.
[0007] By adopting the above technical solution, the unloading plate moves between the storage box and the bottom plate under the drive of the driving member. The I-beams are stacked one by one in the storage box. When the unloading plate moves to the point where the unloading slot corresponds to the discharge end of the storage box, the steel billet at the bottom of the storage box falls into the unloading slot. The unloading plate is pushed toward the conveyor belt by the driving member. When the unloading slot moves out of the edge of the bottom plate, the steel billet in the unloading slot falls onto the conveyor belt for transmission. Through the mutual cooperation of the storage box, unloading assembly, driving member, bottom plate and conveyor belt, the periodic automatic loading of steel billets is realized, which has the effect of improving the continuous loading of steel billets and reducing the labor intensity of workers.
[0008] Optionally, the driving member includes a linkage rod group, the linkage rod group includes a driving rod and a connecting rod, one end of the connecting rod is rotatably connected to the side of the unloading plate, and the other end of the connecting rod is rotatably connected to the driving rod, a driving source is provided on the bottom plate, the driving source is rotatably connected to one end of the driving rod away from the connecting rod, the driving rod and the rotation plane of the connecting rod are arranged coplanar, and when the driving rod is rotated to a certain angle, the unloading groove on the unloading plate is connected to the bottom end opening of the storage box.
[0009] By adopting the above technical solution, the driving rod rotates under the action of the driving source, and the linkage rod moves with the driving rod. The blanking plate moves back and forth periodically under the storage box under the action of the linkage rod. The setting of the linkage rod group realizes the periodic reciprocating drive of the blanking plate.
[0010] Optionally, an adjustment assembly is provided on the material storage box, the adjustment assembly includes an adjustment plate, an adjustment screw and a guide rod, the adjustment plate is vertically arranged in the material storage box, the shape of the adjustment plate corresponds to the shape of the inner walls on both sides of the width direction of the material storage box, the adjusting screw is horizontally threadedly connected to the vertical side walls in the length direction of the material storage box, one end of the adjusting screw extends into the material storage box and is rotatably connected to the adjustment plate, the guide rod passes through the side wall of the material storage box and is slidably connected thereto, the guide rod is arranged parallel to the adjusting screw, and one end of the guide rod is connected to the adjustment plate.
[0011] By adopting the above technical solution, for billets of different widths, the adjusting screw is screwed, and the adjusting plate moves along the width direction of the storage box under the drive of the adjusting screw and the guidance of the guide rod until the spacing between the adjusting plate and the vertical inside of the storage box matches the width of the billet. The setting of the adjusting assembly enables the storage box to adapt to billets of different widths, avoids the billets shaking and overlapping in the storage box during the blanking process, and improves the stability of the blanking process.
[0012] Optionally, an installation frame is provided above the base plate, and two storage boxes are provided. A connecting rod is connected between the two storage boxes. A connecting ear plate is connected to the outer wall of each storage box. The installation frame passes through the connecting ear plate and is slidably connected thereto. A driving cylinder is provided on the installation frame, and the output shaft of the driving cylinder is arranged parallel to the rotation plane where the driving rod is located.
[0013] By adopting the above technical solution, when loading, the discharge end of one of the storage boxes corresponds to the periodic position of the unloading slot on the unloading plate for loading. When there is no billet in the storage box, the driving cylinder is started to push the two storage boxes at the same time, and the other storage box with billets is moved to the position of the empty storage box under the action of the driving cylinder for uninterrupted loading. At this time, the operator can place billets in the empty storage box to cope with subsequent loading. The arrangement of the two storage boxes and the driving cylinder realizes uninterrupted loading of billets, which helps to improve the loading efficiency of the device.
[0014] Optionally, a plurality of abutment rollers are rotatably connected to the vertical side walls at both ends of the storage box in the length direction, and the rotation axes of the abutment rollers are horizontally arranged.
[0015] By adopting the above technical solution, the abutting roller abuts against both ends of the billet in the length direction, which reduces the sliding friction force on the billet during the blanking process and helps the blanking process to proceed more smoothly.
[0016] Optionally, a sensor transmitting end is provided on the side of the adjustment plate away from the adjustment screw, and a sensor receiving end is provided on the vertical side wall of the material storage box away from the adjustment screw, the sensor transmitting end and the sensor receiving end are arranged in corresponding positions, the sensor transmitting end and the sensor receiving end are arranged on the adjustment plate and one end of the material storage box close to the unloading plate, and the sensor transmitting end and the sensor receiving end are electrically connected to the driving cylinder.
[0017] By adopting the above technical solution, when there are I-beam billets in the storage box for unloading, the billets are between the sensor transmitting end and the sensor receiving end, and the sensor receiving end cannot receive the signal from the sensor transmitting end. When there are no billets in the storage box, there is no shielding between the sensor receiving end and the sensor receiving end, the sensor receiving end receives the signal emitted from the sensor transmitting end, the driving cylinder receives the signal and starts, and the position of the storage box is adjusted in time.
[0018] Optionally, an extension plate is connected to the bottom surface of the bottom plate near one end of the conveyor belt, and a material discharge inclined plate is connected to the bottom surface of the extension plate. The material discharge inclined plate is inclined and extends to the top surface of the conveyor belt.
[0019] By adopting the above technical solution, the unloading inclined plate is arranged between the bottom plate and the conveyor belt, which prevents the steel billet from falling directly onto the conveyor belt during the conveying process, and the impact force generated from damaging the conveyor belt and the steel billet.
[0020] Optionally, scale lines are arranged on the top side of the material storage box along the width direction of the material storage box. By adopting the above technical solution, the arrangement of the scale lines facilitates the operator to accurately adjust the position of the adjustment plate.
[0021] In summary, the present application includes at least one of the following beneficial technical effects:
[0022] 1. Through the cooperation of the storage box, unloading assembly, driving part, bottom plate and conveyor belt, the periodic automatic loading of the steel billet is realized, which has the effect of improving the continuous loading of the steel billet and reducing the labor intensity of workers;
[0023] 2. The setting of two storage boxes and driving cylinders realizes uninterrupted feeding of steel billets, which helps to improve the feeding efficiency of the device;
[0024] 3. The setting of the adjustment component enables the storage box to adapt to billets of different widths, thereby improving the stability of the unloading process. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a structural schematic diagram of an embodiment of the present application for reflecting a feeding device for the production of cold-drawn I-beams.
[0026] Figure 2 yes Figure 1 Enlarged view of part A in the middle.
[0027] Figure 3 It is a partial cross-sectional view used to reflect the internal structure of the storage box in the embodiment of the present application.
[0028] Figure 4 yes Figure 3 Enlarged view of part B in the middle.
[0029] Explanation of the accompanying drawings: 1. Storage box; 101. Installation blind groove; 2. Bottom plate; 3. Conveyor belt; 4. Support frame; 41. Support column; 42. Installation frame; 5. Unloading assembly; 51. Unloading motor; 52. Unloading plate; 521. Unloading slot; 53. Linking rotating rod; 54. Driving gear; 55. Driven gear; 56. Driving rod; 57. Linking rod; 58. Installation rod; 6. Adjustment assembly; 61. Adjustment screw; 62. Guide rod; 63. Adjustment plate; 64. Scale line; 7. Connecting rod; 8. Connecting ear plate; 9. Driving cylinder; 10. Abutment roller; 11. Sensor transmitting end; 12. Sensor receiving end; 13. Extension plate; 14. Unloading inclined plate. DETAILED DESCRIPTION
[0030] The following is combined with Figure 1-4 The present application is further described in detail. The present application provides a feeding device for cold-drawn I-beam production, which has the effect of improving the continuous feeding of steel billets and reducing the labor intensity of workers.
[0031] Reference Figure 1 A feeding device for the production of cold-drawn I-beams comprises a storage box 1, a base plate 2, a conveyor belt 3, a support frame 4, a feeding assembly 5 and an adjustment assembly 6. The conveyor belt 3 is horizontally erected on the ground, and the base plate 2 is horizontally arranged above one end of the length of the conveyor belt 3. The support frame 4 is arranged on the top surface of the base plate 2, and the support frame 4 comprises a support column 41 and a mounting frame 42. The support column 41 is vertically fixedly connected to a plurality of support columns on the base plate 2, and the mounting frame 42 is horizontally fixedly connected to the top of the support column 41 at the same time, and the length direction of the mounting frame 42 is parallel to the length direction of the conveyor belt 3. The storage box 1 is vertically arranged, and the two ends of the storage box 1 in the vertical direction are openly arranged, the top end of the storage box 1 is the feeding end, and the bottom end of the storage box 1 is the discharging end. The inner cross-sectional shape of the storage box 1 is arranged corresponding to the I-beam. Two storage boxes 1 are arranged in parallel, and a plurality of connecting rods 7 are fixedly connected between the two storage boxes 1. The vertical outer walls at both ends of the storage box 1 in the length direction are fixedly connected with connecting ear plates 8, and the two connecting ear plates 8 on the same storage box 1 correspond to and are slidably connected with the two rods provided along the length direction of the mounting frame 42. The end of the mounting frame 42 away from the conveyor belt 3 is fixedly connected with a driving cylinder 9, and the output shaft of the driving cylinder 9 extends along the length direction of the mounting frame 42 and is connected to one of the storage boxes 1.
[0032] Reference Figure 1-3 , the adjustment assembly 6 is arranged on the storage box 1, and the adjustment assembly 6 includes an adjustment screw 61, a guide rod 62 and an adjustment plate 63. The adjustment plate 63 is vertically arranged in the storage box 1, and the shape of the adjustment plate 63 corresponds to the shape of the vertical inner wall at both ends of the width direction of the storage box 1 and is arranged in parallel. The adjustment screw 61 is horizontally threadedly connected to one of the inner walls of the storage box 1 arranged in parallel with the adjustment plate 63, and the end of the adjustment screw 61 extends into the inner cavity of the storage box 1 and is rotatably connected with the adjustment plate 63. The guide rod 62 penetrates the side wall of the storage box 1 to which the adjustment screw 61 is threaded and is slidably connected thereto, and the guide rod 62 is arranged parallel to the adjustment screw 61, and one end of the guide rod 62 is fixedly connected to the adjustment plate 63.
[0033] Reference Figure 2-4, the edge of the feeding end of the storage box 1 is provided with a scale line 64, and the scale line 64 is arranged along the width direction of the storage box 1. A plurality of blind mounting grooves 101 are provided on the vertical inner walls at both ends of the length direction of the storage box 1, and a contact roller 10 is rotatably connected in each blind mounting groove 101, and the rotation axis of the contact roller 10 is arranged horizontally. A sensor transmitting end 11 is provided on the side of the adjustment plate 63 away from the adjustment screw 61, and a sensor receiving end 12 is connected to the inner wall of the storage box 1 away from the adjustment screw 61, and the positions of the sensor transmitting end 11 and the sensor receiving end 12 are arranged correspondingly. The sensor transmitting end 11 and the sensor receiving end 12 are arranged on the adjustment plate 63 and the end of the storage box 1 close to the blanking plate 52, and the sensor transmitting end 11 and the sensor receiving end 12 are electrically connected to the control system (not shown in the drawings).
[0034] Reference Figure 1 , the unloading assembly 5 is arranged on the bottom plate 2, and the unloading assembly 5 includes an unloading motor 51, a linkage rod group, an unloading plate 52, a linkage rotating rod 53, a driving gear 54 and a driven gear 55. The unloading plate 52 is slidably arranged on the top surface of the bottom plate 2, and a unloading through groove 521 corresponding to the shape of the discharge end of the storage box 1 is provided on the unloading plate 52. The thickness of the unloading plate 52 is equal to the thickness of the steel billet, and the top surface of the unloading plate 52 is slidably fitted with the bottom end of the storage box 1. The linkage rod group includes a driving rod 56, a linkage rod 57 and a mounting rod 58, and the mounting rod 58 is horizontally fixedly connected to the end of the unloading plate 52 away from the conveyor belt 3, and one end of the linkage rod 57 is rotatably connected to the end of the mounting rod 58. The end of the linkage rod 57 away from the mounting rod 58 is rotatably connected to one end of the driving rod 56. The unloading motor 51 is fixedly connected to the top surface of the bottom plate 2, and the output shaft of the unloading motor 51 is transmission-connected to the driving gear 54. The linkage rotating rod 53 is arranged above the bottom plate 2 along the width direction of the bottom plate 2, and the driven gear 55 is fixedly sleeved on one end of the linkage rotating rod 53, and the driven gear 55 is meshed and connected with the driving gear 54. One end of the driving rod 56 away from the linkage rod 57 is vertically fixedly connected to the end of the linkage rotating rod 53, and the rotation planes of the linkage rod 57 and the driving rod 56 are arranged in the same plane and parallel to the length direction of the bottom plate 2.
[0035] Reference Figure 1 An extension plate 13 is vertically fixedly connected to the bottom surface of the bottom plate 2 near one end of the conveyor belt 3, and a material discharge inclined plate 14 is fixedly connected to the bottom edge of the extension plate 13. The material discharge inclined plate 14 is inclined and extends to the top surface of the conveyor belt 3.
[0036] Reference Figure 1-3Before discharging, the I-beam billets are stacked one by one in the storage box 1. For billets of different widths, the inner cross-sectional width of the storage box 1 needs to be adjusted. The adjusting screw 61 is screwed, and the adjusting plate 63 moves along the width direction of the storage box 1 under the driving of the adjusting screw 61 and the guiding action of the guide rod 62. The setting of the scale line 64 facilitates the precise adjustment of the position of the adjusting plate 63. The setting of the adjusting assembly 6 enables the storage box 1 to adapt to billets of different widths, and avoids the billets from shaking and overlapping in the inner cavity of the storage box 1 during the blanking process.
[0037] Reference Figure 1 and Figure 3 After the adjustment of the storage box 1 is completed, the unloading operation begins. The unloading motor 51 starts to drive the driving gear 54 to rotate, and the driven gear 55 and the linkage rod 53 rotate under the drive of the driving gear 54. The linkage rod 53 and the driving rod 56 rotate along with the driven gear 55, and the linkage rod 57 moves under the drive of the driving rod 56. The unloading plate 52 periodically reciprocates between the storage box 1 and the bottom plate 2 under the action of the linkage rod 57 group. When the unloading plate 52 moves to the position where the unloading slot 521 corresponds to the discharge end of one of the storage boxes 1, the bottom billet falls into the unloading slot 521 under the action of gravity. The unloading plate 52 is pushed toward the conveyor belt 3 under the action of the linkage rod group. When the unloading slot 521 moves out of the edge of the bottom plate 2, the billet in the unloading slot 521 falls onto the unloading inclined plate 14 under the action of gravity and slides along the inclined surface to the conveyor belt 3 for conveyance. The device repeats the above operation to realize the periodic automatic loading of the billet, reduce the labor intensity of the workers, and improve the loading efficiency of the billet. The setting of the unloading inclined plate 14 prevents the billet from falling directly onto the conveyor belt 3 and causing damage to the conveyor belt 3 and the billet. The abutting roller 10 abuts against the end of the billet, so that the billet can be unloaded more smoothly.
[0038] Reference Figure 3 and Figure 4 When there is an I-beam billet in the storage box 1 used for unloading, the billet at the bottom is blocked between the sensor transmitting end 11 and the sensor receiving end 12, and the sensor receiving end 12 cannot receive the signal emitted by the sensor transmitting end 11. When there is no billet in the storage box 1, the sensor receiving end 12 receives the signal emitted by the sensor transmitting end 11, and the control system receives the signal and starts the driving cylinder 9, which drives the cylinder 9 to push another storage box 1 containing I-beam billets to the position of the empty storage box 1 for unloading. At this time, the operator can fill the empty storage box 1, realizing the uninterrupted loading process and further improving the loading efficiency of the billets. The setting of the sensor transmitting end 11 and the sensor receiving end 12 detects in real time whether there are still I-beam billets in the storage box 1, which is convenient for timely filling and shifting of the storage box 1.
[0039] The implementation principle of a feeding device for cold-drawn I-beam production in the embodiment of the present application is as follows: before discharging, the I-beam billets are accumulated one by one in the storage box 1, and for billets of different widths, the inner cross-sectional width of the storage box 1 is adjusted using the adjustment component 6. After the adjustment of the storage box 1 is completed, the unloading operation begins. Under the action of the linkage rod 57 group, the unloading plate 52 periodically reciprocates between the storage box 1 and the bottom plate 2. When the unloading plate 52 moves to the unloading slot 521 corresponding to the position of the unloading end, a billet falls into the unloading slot 521. The unloading plate 52 is pushed toward the direction of the conveyor belt 3, and the billet in the unloading slot 521 falls onto the unloading inclined plate 14 and onto the conveyor belt 3. The device repeats the above operation, realizing the periodic automatic loading of the billets, reducing the labor intensity of the workers, and improving the loading efficiency of the billets.
[0040] When there is no billet in the storage box 1, the driving cylinder 9 pushes another storage box 1 filled with I-beam billets to the position of the empty storage box 1 for unloading. At this time, the operator can fill the empty storage box 1, thereby realizing the uninterrupted loading process.
[0041] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A feeding device for cold drawn I-beam production, characterized in that: The invention comprises a material storage box (1), a material discharge assembly (5), a bottom plate (2) and a conveyor belt (3); the bottom end of the material storage box (1) is open, the inner cross section of the material storage box (1) corresponds to the shape of the steel billet, the bottom plate (2) is arranged below the material storage box (1), the material discharge assembly (5) comprises a material discharge plate (52), the material discharge plate (52) is arranged between the material storage box (1) and the bottom plate (2) and is slidably fitted with the two, the material discharge plate (52) is provided with a material discharge groove (521) corresponding to the bottom end opening of the material storage box (1), the bottom plate (2) is provided with a driving member for driving the material discharge plate (52) to move, and one end of the conveyor belt (3) is arranged below the bottom plate (2).
2. A feeding device for cold drawn I-beam production according to claim 1, characterized in that: The driving member comprises a linkage rod group, which comprises a driving rod (56) and a connecting rod (57). One end of the connecting rod (57) is rotatably connected to the side of the unloading plate (52), and the other end of the connecting rod (57) is rotatably connected to the driving rod (56). A driving source is arranged on the bottom plate (2), and the driving source is rotatably connected to one end of the driving rod (56) away from the connecting rod (57). The driving rod (56) and the connecting rod (57) have coplanar rotation planes. When the driving rod (56) is rotated to a certain angle, the unloading groove (521) on the unloading plate (52) is connected to the bottom opening of the storage box (1).
3. A feeding device for cold drawn I-beam production according to claim 2, characterized in that: The material storage box (1) is provided with an adjustment component (6), the adjustment component (6) comprises an adjustment plate (63), an adjustment screw (61) and a guide rod (62), the adjustment plate (63) is vertically arranged in the material storage box (1), the shape of the adjustment plate (63) corresponds to the shape of the inner walls on both sides of the width direction of the material storage box (1), the adjustment screw (61) is horizontally threadedly connected to the vertical side wall of the material storage box (1) in the length direction, one end of the adjustment screw (61) extends into the material storage box (1) and is rotatably connected to the adjustment plate (63), the guide rod (62) passes through the side wall of the material storage box (1) and is slidably connected thereto, the guide rod (62) is arranged parallel to the adjustment screw (61), and one end of the guide rod (62) is connected to the adjustment plate (63).
4. The feeding device for cold drawn I-beam production according to claim 3, characterized in that: A mounting frame (42) is arranged above the base plate (2), two material storage boxes (1) are arranged, a connecting rod (7) is connected between the two material storage boxes (1), a connecting ear plate (8) is connected to the outer wall of each material storage box (1), the mounting frame (42) passes through the connecting ear plate (8) and is slidably connected thereto, a driving cylinder (9) is arranged on the mounting frame (42), and the output shaft of the driving cylinder (9) is arranged parallel to the rotation plane where the driving rod (56) is located.
5. The feeding device for cold drawn I-beam production according to claim 1, characterized in that: A plurality of abutment rollers (10) are rotatably connected to the vertical side walls at both ends of the material storage box (1) in the length direction, and the rotation axes of the abutment rollers (10) are arranged horizontally.
6. The feeding device for cold drawn I-beam production according to claim 4, characterized in that: A sensor transmitting end (11) is provided on the side of the adjustment plate (63) away from the adjustment screw (61), and a sensor receiving end (12) is provided on the vertical side wall of the material storage box (1) away from the adjustment screw (61). The sensor transmitting end (11) and the sensor receiving end (12) are arranged in corresponding positions. The sensor transmitting end (11) and the sensor receiving end (12) are arranged on one end of the adjustment plate (63) and the material storage box (1) close to the unloading plate (52), and the sensor transmitting end (11) and the sensor receiving end (12) are electrically connected to the driving cylinder (9).
7. The feeding device for cold drawn I-beam production according to claim 1, characterized in that: An extension plate (13) is connected to the bottom surface of the bottom plate (2) close to one end of the conveyor belt (3), and a material discharge inclined plate (14) is connected to the bottom surface of the extension plate (13). The material discharge inclined plate (14) is inclined and extends to the top surface of the conveyor belt (3).
8. The feeding device for cold drawn I-beam production according to claim 3, characterized in that: A scale line (64) is provided on the top side of the storage box (1) along the width direction of the storage box (1).