A discharging device for cement product production

By designing an automated cement product production and discharge device, and using a pneumatic system to achieve automatic grabbing and release of cement bricks, the problems of low production efficiency and easy product damage caused by traditional manual operations are solved, and production efficiency and product quality are improved.

CN222714502UActive Publication Date: 2025-04-04QINGDAO XINRUIHUI CEMENT PRODUCTS CO LTD
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Patent Information

Application Number
CN202421456938.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-04
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

In the production of existing cement products, the discharge process relies on manual operations, resulting in low production efficiency, easy product damage and affected production line stability.

Method used

A discharge device for the production of cement products is designed, including a mobile cart, a stable extension wheel, a discharge push rod, a discharge bracket and a discharge arm, and the automatic grabbing and release of cement bricks is achieved through a pneumatic system.

Benefits of technology

Improve production efficiency, reduce manual operation, ensure the stability and product quality of cement bricks, and enhance the degree of automation and reliability of the production line.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a discharging device for cement product production, comprising a mobile trolley, a stable extension wheel, a discharging push rod, a discharging bracket, a discharging arm and cement bricks, wherein: the stable extension wheel is fixedly installed in front of the mobile trolley, and the discharging push rod is fixedly installed above the middle of the mobile trolley, and the discharging bracket is fixedly installed on the top of the discharging push rod; the discharging arm is fixedly installed inside the discharging bracket, and the cement bricks are grabbed at the top of the discharging arm; the arrangement of the discharging bracket and the discharging arm of the utility model can quickly load and unload cement products from the production line, and can prevent the cement products from being damaged during transportation.
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Description

Technical Field

[0001] The utility model relates to the technical field of cement product production, in particular to a discharging device for cement product production. Background Art

[0002] Cement product production is an important industrial field, involving the production of various building materials, such as cement bricks, concrete pipes, etc. In the production process of cement products, the discharging process is one of the most important links. The design and performance of the discharging device directly affect the production efficiency, product quality and the stability of the production line.

[0003] In traditional cement product production, discharging is usually done manually. The operator manually removes the finished cement products from the production line and places them at the designated location. This method has the following disadvantages: manual operation is not only labor-intensive, but also inefficient; human factors can easily cause cement products to be damaged or defective during the discharging process; and the production line has high requirements for operational stability and is easily affected by human factors.

[0004] Therefore, it is very necessary to invent a discharging device for cement product production. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a discharging device for cement product production, so as to solve the problem that the existing cement product production discharging structure still has the problem of being unable to quickly load and unload cement products from the production line and unable to prevent cement products from being damaged during transportation. A discharging device for cement product production includes a moving trolley, a stabilizing extension wheel, a discharging push rod, a discharging bracket, a discharging arm and cement bricks, wherein: the stabilizing extension wheel is fixedly installed in front of the moving trolley, and the discharging push rod is fixedly installed above the middle of the moving trolley, and the discharging bracket is fixedly installed at the top of the discharging push rod; the discharging arm is fixedly installed inside the discharging bracket, and the cement bricks are grabbed at the top of the discharging arm.

[0006] The discharging bracket includes a supporting base, an extension seat, a bottom support and an upper pressure cover, and the supporting base is fixedly installed on the top of the discharging push rod, and the extension seat is fixedly installed above the two ends of the supporting base; the bottom support is fixedly installed above the two groups of extension seats, and the upper pressure cover is fixedly installed above the bottom support.

[0007] The discharging arm includes a connecting support, an extension arm, a connecting column, an air chamber, a grabbing air bag and an air pipe, and the connecting support is fixedly installed inside the discharging bracket, and the extension arm is fixedly installed on the surface of the connecting support; the connecting column is fixedly installed below the top of the extension arm, and the air chamber is fixedly installed below the connecting column, and the grabbing air bag is fixedly installed below the air chamber; the air pipe is fixedly installed on the surface of the air chamber.

[0008] The discharging bracket is made of steel structure as a whole, and the discharging bracket can move in the vertical direction through the action of the discharging push rod. The bottom support and the upper pressure cover are connected to form a rectangular frame; the bottom support and the upper pressure cover clamp the connecting support inside and cannot rotate, and are used to support and fix the discharging arm and related components so that it can stably grab and release cement bricks. It is located at the top of the discharging push rod as the key connection point between the discharging push rod and the discharging arm. Through the discharging bracket, the discharging arm can accurately locate the position of the cement bricks to be processed, and perform accurate actions when necessary, such as grabbing, moving and releasing cement bricks. Therefore, the discharging bracket plays a key role in supporting and positioning the discharging arm, ensuring the stability and reliability of the entire discharging device.

[0009] The discharging arm moves as a whole following the movement of the discharging bracket, and the extension arm and the connecting column suspend the air chamber and the grabbing airbag in mid-air. The air chamber adopts a steel metal box; the grabbing airbag adopts two sets of rubber airbags, and the grabbing airbag can be deflated and bulged through the air in and out of the air pipe. The position of the grabbing airbag matches the hole inside the cement brick; one end of the air pipe is connected to the air pump, which has the following functions: ① Precise grabbing: The discharging arm can accurately grab the cement bricks to ensure the stability of the cement bricks during the discharging process and avoid the displacement or falling of the cement bricks; ② High reliability : The use of a stable steel structure and a reasonable pneumatic control system makes the discharging arm highly reliable and able to work continuously and stably; ③ High degree of automation: The inflation and deflation of the grabbing airbag are controlled by an air pump to realize the automatic grabbing and releasing of cement bricks, reducing the need for manual operation, improving the degree of automation of the production line, and reducing labor costs; ④ Strong flexibility: The discharging arm moves as a whole following the movement of the entire structure, with strong adaptability, and can be applied to the production needs of cement products of different sizes and shapes, and can be quickly and neatly arranged after discharging.

[0010] Compared with the prior art, the utility model has the following beneficial effects:

[0011] 1. The discharging bracket of the utility model is used to support and fix the discharging arm and related components so that it can stably carry out the grabbing and releasing operations of cement bricks. It is located at the top end of the discharging push rod and serves as the key connection point between the discharging push rod and the discharging arm. Through the discharging bracket, the discharging arm can accurately locate the position of the cement bricks to be processed and perform accurate actions when necessary, such as grabbing, moving and releasing cement bricks. Therefore, the discharging bracket plays a key role in supporting and positioning the discharging arm, ensuring the stability and reliability of the entire discharging device.

[0012] 2. The setting of the discharging arm of the utility model has the following functions: ① Precise grabbing: the discharging arm can grab cement bricks accurately, ensure the stability of cement bricks during the discharging process, and avoid the displacement or falling of cement bricks; ② High reliability: the stable steel structure and reasonable pneumatic control system are adopted, so that the discharging arm has high reliability and can work continuously and stably; ③ High degree of automation: the inflation and deflation of the grabbing airbag are controlled by the air pump, so that the automatic grabbing and release of cement bricks are realized, the need for manual operation is reduced, the degree of automation of the production line is improved, and the labor cost is reduced; ④ Strong flexibility: the discharging arm moves as a whole following the movement of the overall structure, with strong adaptability, and can be suitable for the production needs of cement products of different sizes and shapes, and can be quickly and neatly arranged after discharging. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the utility model.

[0014] Figure 2 It is an enlarged view of point A of the present utility model.

[0015] Figure 3 It is an enlarged view of B of the utility model.

[0016] In the figure:

[0017] Mobile trolley 1, stable extension wheel 2, discharging push rod 3, discharging bracket 4, supporting base 41, extension seat 42, bottom support 43, upper pressure cover 44, discharging arm 5, connecting support 51, extension arm 52, connecting column 53, air chamber 54, grabbing airbag 55, air pipe 56, cement brick 6. DETAILED DESCRIPTION

[0018] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be described clearly and completely below. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

[0019] As attached Figure 1 To Attachment Figure 3 shown.

[0020] The utility model provides a discharging device for cement product production, comprising a moving trolley 1, a stabilizing extension wheel 2, a discharging push rod 3, a discharging bracket 4, a discharging arm 5 and cement bricks 6, wherein: the stabilizing extension wheel 2 is fixedly installed in front of the moving trolley 1, and the discharging push rod 3 is fixedly installed above the middle of the moving trolley 1, and the discharging bracket 4 is fixedly installed on the top of the discharging push rod 3; the discharging arm 5 is fixedly installed inside the discharging bracket 4, and the cement bricks 6 are grabbed at the top of the discharging arm 5.

[0021] The discharging bracket 4 includes a supporting base 41, an extension seat 42, a bottom support 43 and an upper pressure cover 44, and the supporting base 41 is fixedly installed on the top of the discharging push rod 3, and the extension seat 42 is fixedly installed above the two ends of the supporting base 41; the bottom support 43 is fixedly installed above the two groups of extension seats 42, and the upper pressure cover 44 is fixedly installed above the bottom support 43.

[0022] The discharging arm 5 includes a connecting support 51, an extension arm 52, a connecting column 53, an air chamber 54, a grabbing airbag 55 and an air pipe 56, and the connecting support 51 is fixedly installed inside the discharging bracket 4, and the extension arm 52 is fixedly installed on the surface of the connecting support 51; the connecting column 53 is fixedly installed below the top of the extension arm 52, and the air chamber 54 is fixedly installed below the connecting column 53, and the grabbing airbag 55 is fixedly installed below the air chamber 54; the air pipe 56 is fixedly installed on the surface of the air chamber 54.

[0023] The discharging bracket 4 is made of steel structure as a whole, and can move in the vertical direction through the action of the discharging push rod 3. The bottom support 43 and the upper pressure cover 44 are connected to form a rectangular frame; the bottom support 43 and the upper pressure cover 44 clamp the connecting support 51 inside and cannot rotate.

[0024] The discharging arm 5 moves as a whole following the movement of the discharging bracket 4, and the extension arm 52 and the connecting column 53 suspend the air chamber 54 and the grabbing airbag 55 in mid-air. The air chamber 54 adopts a steel metal box; the grabbing airbag 55 adopts two groups of rubber airbags, and the grabbing airbag 55 can be deflated and bulged through the inlet and outlet air of the air pipe 56. The position of the grabbing airbag 55 matches the hole inside the cement brick 6; one end of the air pipe 56 is connected to the air pump.

[0025] The discharging device for cement product production is a kind of equipment used for automatic processing of cement products. Its working principle is based on a series of precision-designed mechanical and pneumatic systems. The following is a detailed description of its working principle:

[0026] 1. Mobile trolley and stable extension wheels:

[0027] When work starts, the stable extension wheels 2 on the mobile trolley 1 ensure the stability and balance of the entire device.

[0028] 2. Vertical movement of the discharge push rod:

[0029] The discharging push rod 3 is fixedly installed at the middle upper part of the moving trolley 1. Through the action of the hydraulic or electric system, the discharging push rod 3 can move up and down in the vertical direction.

[0030] 3. Vertical movement of the discharging bracket:

[0031] The discharging bracket 4 is fixed to the top end of the discharging push rod 3. When the discharging push rod 3 moves vertically, the discharging bracket 4 will also move vertically accordingly. This design enables the entire discharging device to be accurately positioned and moved in the vertical direction.

[0032] 4. Grasping and releasing of the discharging arm:

[0033] The discharging arm 5 is a key component of the discharging device, and its internal structure includes a connecting support 51, an extension arm 52, a connecting column 53, an air chamber 54, a grabbing airbag 55 and an air pipe 56.

[0034] When the cement brick 6 needs to be grasped, air is supplied to the air pipe 56 through the air pump, and the grasping air bag 55 is expanded.

[0035] The expansion of the grabbing airbag 55 causes the rubber airbag to expand and come into close contact with the inner surface of the cement brick 6 to form a strong clamping force. Sufficient pressure is generated below the air chamber 54 to ensure that the grabbing airbag 55 can firmly clamp the cement brick 6.

[0036] The discharging arm 5 can control the movement of the cement brick 6 by the movement of the moving trolley 1 and release the cement brick 6 when needed.

[0037] 5. Control of pneumatic system:

[0038] The entire discharging device is controlled by a pneumatic system. The air pump provides gas to the grabbing airbag 55 through the air pipe 56 to control the expansion and contraction of the grabbing airbag 55, thereby achieving the grabbing and releasing of the cement brick 6.

[0039] 6. Automatic control system:

[0040] The discharging device needs to be equipped with an automated control system that can control the entire workflow according to preset parameters and instructions to ensure the accuracy and stability of the discharging process.

[0041] In summary, the discharging device for cement product production realizes the automated processing and discharging of cement bricks through the vertical movement of the discharging push rod and the grabbing and releasing of the discharging arm, in conjunction with a stable mobile trolley and a precise pneumatic system, thereby greatly improving production efficiency and product quality.

[0042] Utilizing the technical solution described in the utility model, or those skilled in the art designing similar technical solutions inspired by the technical solution of the utility model to achieve the above-mentioned technical effects, all fall within the protection scope of the utility model.

Claims

1. A discharging device for cement product production, characterized in that: The invention comprises a moving trolley (1), a stabilizing extension wheel (2), a discharging push rod (3), a discharging bracket (4), a discharging arm (5) and cement bricks (6), wherein: the stabilizing extension wheel (2) is fixedly mounted in front of the moving trolley (1), and the discharging push rod (3) is fixedly mounted above the middle of the moving trolley (1), and the discharging bracket (4) is fixedly mounted on the top of the discharging push rod (3); the discharging arm (5) is fixedly mounted inside the discharging bracket (4), and the cement bricks (6) are grasped at the top of the discharging arm (5).

2. A discharging device for cement product production as claimed in claim 1, characterized in that: The discharging support (4) comprises a supporting base (41), an extension seat (42), a bottom support (43) and an upper pressure cover (44), wherein the supporting base (41) is fixedly mounted on the top of the discharging push rod (3), and the extension seat (42) is fixedly mounted above both ends of the supporting base (41); the bottom support (43) is fixedly mounted above the two groups of extension seats (42), and the upper pressure cover (44) is fixedly mounted above the bottom support (43).

3. A discharging device for cement product production as claimed in claim 1, characterized in that: The discharge arm (5) comprises a connecting support (51), an extension arm (52), a connecting column (53), an air chamber (54), a grabbing air bag (55) and an air pipe (56), wherein the connecting support (51) is fixedly mounted inside the discharge bracket (4), and the extension arm (52) is fixedly mounted on the surface of the connecting support (51); the connecting column (53) is fixedly mounted below the top end of the extension arm (52), and the air chamber (54) is fixedly mounted below the connecting column (53), and the grabbing air bag (55) is fixedly mounted below the air chamber (54); and the air pipe (56) is fixedly mounted on the surface of the air chamber (54).

4. A discharging device for cement product production as claimed in claim 2, characterized in that: The discharging support (4) is entirely made of steel structure, and the discharging support (4) can move in the vertical direction through the action of the discharging push rod (3). The bottom support (43) and the upper pressure cover (44) are connected to form a rectangular frame; the bottom support (43) and the upper pressure cover (44) clamp the connecting support (51) therein and prevent it from rotating.

5. A discharging device for cement product production as claimed in claim 3, characterized in that: The discharging arm (5) moves as a whole following the movement of the discharging bracket (4), and the extension arm (52) and the connecting column (53) suspend the air chamber (54) and the grabbing air bag (55) in mid-air, wherein the air chamber (54) adopts a steel metal box; the grabbing air bag (55) adopts two groups of rubber air bags, and the grabbing air bag (55) can be deflated and bulged through the air in and out of the air pipe (56), and the position of the grabbing air bag (55) matches the hole inside the cement brick (6); one end of the air pipe (56) is connected to the air pump.