Aluminum foil sealing device for online circular installation of bottle caps
By designing the bottle cap to install the aluminum foil sealing device online, the problems of low installation efficiency and low sealing quality in the prior art are solved, and the efficient and automated aluminum foil installation and sealing quality are significantly improved.
Patent Information
- Application Number
- CN202420834713.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-04-22
AI Technical Summary
In the existing pharmaceutical production, aluminum foil installation methods mainly rely on manual or semi-automation, resulting in slow production speed and low efficiency, affecting sealing quality.
A bottle cap online circulation installation aluminum foil sealing device is designed, including a continuous capping machine, an aluminum foil sealing machine, a quality inspection machine, etc., connecting various equipment through a conveyor belt to realize automated circulation installation and inspection.
The efficiency and quality of aluminum foil installation have been improved, the intensity of labor has been reduced, and the pass rate of aluminum foil installation of 99.9% and the pass rate of sealing of 99.5% has been achieved, which has significantly improved production efficiency.
Smart Images

Figure CN222715065U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to medicine production equipment, in particular to an aluminum foil sealing device for online circulation installation of bottle caps. Background Art
[0002] In the high-quality development process of the pharmaceutical industry, improving product quality, reducing labor, and improving production efficiency are the development direction and goals of pharmaceutical manufacturers. In the actual production process, through continuous innovation and breakthroughs in recent years, automated and intelligent production has been gradually realized. In the tincture product industry, one of the automated production pharmaceutical processes is the aluminum foil installation sealing device. At present, the most common aluminum foil installation method is manual installation or semi-automatic installation, through manual feeding, and then using semi-automatic machine assisted installation, but these installation methods have certain disadvantages. Due to the large output, the above methods will lead to slower production speed and affect production efficiency. According to the characteristics of tincture products, the invention of an online circulation installation of aluminum foil sealing device for bottle caps is an indispensable link in the current production process and a technical problem that needs to be seriously solved. Summary of the invention
[0003] In view of the above situation, in order to solve the defects of the prior art, the purpose of the utility model is to provide an aluminum foil sealing device for online circulation installation of bottle caps, which can effectively solve the aluminum foil installation problem, improve production efficiency and ensure sealing quality.
[0004] The technical solution solved by the utility model is that it includes a continuous capping machine, an aluminum foil sealing machine, an aluminum foil sealing quality inspection machine, a continuous capping machine, a fully automatic capping machine and an aluminum foil padding machine. The continuous capping machine is connected to the aluminum foil padding machine via a first conveyor belt and a second conveyor belt. The aluminum foil padding machine is connected to the fully automatic capping machine via a third conveyor belt. The fully automatic capping machine is connected to a capping bin. The capping bin is connected to the continuous capping machine via a seventh conveyor belt. The continuous capping machine is connected to the aluminum foil sealing quality inspection machine via a sixth conveyor belt. The aluminum foil sealing quality inspection machine is connected to the aluminum foil sealing machine via the fifth conveyor belt, and the aluminum foil sealing machine is connected to the continuous capping machine via the fourth conveyor belt. A capping stop probe is installed on the first conveyor belt near the continuous capping machine end, an aluminum foil detection and rejection device is installed on the first conveyor belt near the aluminum foil plugging machine proximal end, and a cap blocking stop probe is installed on the far end. A reverse cap stopping device is installed on the third conveyor belt near the aluminum foil plugging machine end, and an aluminum foil rejection probe is installed on the seventh conveyor belt near the continuous capping machine end.
[0005] The utility model has a novel and unique structure, is easy to operate and use, has a high qualified rate of aluminum foil installation, tight sealing, a simple and practical equipment structure, a low failure rate during operation, guaranteed safety during operation, easy to use and maintain, is a major innovation in the installation and sealing of bottle cap aluminum foil, and has significant economic and social benefits. BRIEF DESCRIPTION OF THE DRAWINGS
[0006] Figure 1 It is a schematic diagram of the connection relationship of the utility model.
[0007] Figure 2 It is a schematic diagram of the structure of the aluminum foil padding machine of the utility model. DETAILED DESCRIPTION
[0008] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings.
[0009] Depend on Figure 1-2 The utility model includes a continuous capping machine, an aluminum foil sealing machine, an aluminum foil sealing quality inspection machine, a continuous screw-out capping machine, a fully automatic capping machine and an aluminum foil padding machine. The continuous capping machine 1 is connected to the aluminum foil padding machine 7 via a first conveyor belt 10 and a second conveyor belt 11. The aluminum foil padding machine 7 is connected to the fully automatic capping machine 8 via a third conveyor belt 12. The fully automatic capping machine 8 is connected to a capping bin 9. The capping bin 9 is connected to the continuous screw-out capping machine 5 via a seventh conveyor belt 16. The continuous screw-out capping machine 5 is connected to the aluminum foil sealing quality inspection machine 4 via a sixth conveyor belt 15. The foil sealing quality inspection machine 4 is connected to the aluminum foil sealing machine 3 via the fifth conveyor belt 14, and the aluminum foil sealing machine 3 is connected to the continuous capping machine 1 via the fourth conveyor belt 13. A capping stop probe 2 is installed on the first conveyor belt 10 near the end of the continuous capping machine 1, an aluminum foil detection and rejection device 18 is installed on the first conveyor belt 10 near the proximal end of the aluminum foil plugging machine 7, and a cap blocking stop probe 17 is installed on the distal end, a reverse cover stop device 19 is installed on the third conveyor belt 12 near the end of the aluminum foil plugging machine 7, and an aluminum foil rejection probe 6 is installed on the seventh conveyor belt 16 near the end of the continuous screw-out capping machine 5.
[0010] In order to ensure the use effect, the aluminum foil padding machine 7 is composed of a positioning device 20, a padding device 21, a blocking device 22, an aluminum foil silo 23, an aluminum foil detection and rejection device 18 and a reverse cover stopping device 19.
[0011] The positioning device 20 is composed of a first cylinder 20-1 connected to a positioning block 20-2. After the bottle cap reaches the specified position, the first cylinder 20-1 operates to push the positioning block 20-2 to clamp the bottle cap, thereby helping the plugging device to complete the plugging work.
[0012] The padding device 21 is composed of a second cylinder 21-1, an aluminum foil suction cup 21-2, and a compressed air channel bracket 21-3. The second cylinder 21-1 is connected to the compressed air channel bracket 21-3, and the compressed air channel bracket 21-3 is equipped with an aluminum foil suction cup 21-2. After the positioning device clamps the bottle cap at the specified position, the second cylinder 21-1 operates to drive the aluminum foil suction cup 21-2 vertically upward to the discharge port 23-4 to suck out the aluminum foil. The bearing of the second cylinder 21-1 rotates to the aluminum foil suction cup 21-2 and sends it downward into the bottle cap. Then, the compressed air supply in the compressed air channel bracket 21-3 is stopped, the aluminum foil is pressed into the bottle cap, and the aluminum foil suction cup 21-2 is lifted to complete the padding work.
[0013] The aluminum foil silo 23 is composed of an aluminum foil support 23-1, a silo support 23-2, a material port 23-3 and a discharge port 23-4. The silo support 23-2 is provided with a discharge port 23-4. Aluminum foil supports 23-1 are evenly spaced on the silo support 23-2. The gaps between the aluminum foil supports 23-1 form a material port 23-3.
[0014] The material ports 23-3 correspond to the discharge ports 23-4 one by one, and eight of them are provided and arranged in parallel. The discharge ports 23-4 correspond to the positions of the aluminum foil suction cups 21-2 to assist the plugging work.
[0015] The aluminum foil detection and rejection device 18 is composed of a rejection air gun 18-1 and an aluminum foil detection probe 18-2. The aluminum foil detection probe 18-2 is arranged on the side of the third conveyor belt 12, and the rejection air gun 18-1 is correspondingly arranged above the third conveyor belt 12. The bottle caps after padding pass through the conveyor belt 3 and are detected by the aluminum foil detection probe 18-2. Those without aluminum foil or unevenly installed aluminum foil will be detected by the aluminum foil detection probe 18-2 and blown out by the rejection air gun 18-1.
[0016] The reverse cover stopping device 19 is composed of a pressure plate 19-1, a proximity switch 19-2 and an ejector pin 19-3. The ejector pin 19-3 is fixed on a bracket. One end of the bracket is coaxially connected to the compressed air channel bracket 21-3 of the plugging device 21, and the other end is provided with a proximity switch 19-2. A pressure plate 19-1 is provided above the ejector pin 19-3 and the proximity switch 19-2. The pressure plate 19-1 presses the ejector pin 19-3 and the proximity switch 19-2. When a reverse cover passes below, the ejector pin 19-3 is lifted up and the proximity switch 19-2 is disconnected to achieve a stopping effect, thereby preventing the plugging device from forcibly plugging the pad and causing damage to the machine.
[0017] The blocking device 22 is composed of a blocking ejector pin 22-2 connected to a third cylinder 22-1. After the bottle cap plugging work is completed, it passes under the plugging device and reaches the blocking device. The blocking cylinder 22-1 is started and the blocking ejector pin 22-2 is pushed out to block the bottle cap so that the bottle cap enters the aluminum foil detection and rejection device in an orderly manner, which is helpful for the detection and rejection of the aluminum foil detection and rejection device.
[0018] It should be noted that, in this document, relational terms such as first and second, etc. are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.
[0019] The utility model is used in that it includes a continuous capping machine, an aluminum foil sealing machine, an aluminum foil sealing quality inspection machine, a continuous capping machine, a fully automatic cap sorting machine and an aluminum foil padding machine. After the turnover caps are sorted out from the fully automatic cap sorting machine 8, they are transmitted to the aluminum foil padding machine 7 by the third conveyor belt 12. The aluminum foil padding machine 7 is composed of a reverse cap stopping device, a positioning device, a padding device, a blocking device, an aluminum foil silo and an aluminum foil detection and rejection device. After the bottle caps go through the above process, they are conveyed by the second conveyor belt 11 and the first conveyor belt 10. The bottles are sent to the continuous capping machine 1 for capping, and then to the aluminum foil sealing machine 3 for sealing via the fourth conveyor belt 13. Then, they are sent to the aluminum foil sealing quality inspection machine 4 via the fifth conveyor belt 14 for sealing quality inspection. Unqualified products are removed and sent to the continuous uncapping machine 5 via the sixth conveyor belt 15. The turnover caps are unscrewed and sent back to the cap sorting bin 9 of the fully automatic cap sorting machine 8 via the seventh conveyor belt 16 for recycling. The whole process constitutes an automatic control structure for online circulation installation of bottle caps and aluminum foil sealing.
[0020] The utility model has a safe and compact design structure for each workstation, occupies a small area, is easy to install and maintain, has high safety performance for personnel during operation, and has accurate aluminum foil installation quantity. After multiple batches of use, the aluminum foil installation qualification rate reaches 99.9%, and the sealing qualification rate is high, reaching 99.5%, which greatly reduces the labor intensity of manpower, achieves the advantages of safety, high efficiency and easy use in the actual production process, and has huge economic and social benefits.
[0021] It should be pointed out that the above is only a preferred embodiment of the utility model, and does not impose any form of limitation on the utility model. Any technician familiar with the profession can use the technical content disclosed above to make changes or modify it into an equivalent embodiment with equivalent changes without departing from the scope of the technical solution of the utility model, which all fall within the protection scope of the utility model.
Claims
1. A bottle cap online circulation installation aluminum foil sealing device, including a continuous capping machine, an aluminum foil sealing machine, an aluminum foil sealing quality inspection machine, a continuous capping machine, a fully automatic capping machine and an aluminum foil lining machine, characterized in that: The continuous capping machine (1) is connected to the aluminum foil inserting machine (7) via a first conveyor belt (10) and a second conveyor belt (11); the aluminum foil inserting machine (7) is connected to the fully automatic capping machine (8) via a third conveyor belt (12); the fully automatic capping machine (8) is connected to a capping material bin (9); the capping material bin (9) is connected to the continuous capping machine (5) via a seventh conveyor belt (16); the continuous capping machine (5) is connected to the aluminum foil sealing quality inspection machine (4) via a sixth conveyor belt (15); the aluminum foil sealing quality inspection machine (4) is connected to the aluminum foil sealing machine (3) via a fifth conveyor belt (14). The aluminum foil sealing machine (3) is connected to the continuous capping machine (1) via a fourth conveyor belt (13); a capping stop probe (2) is installed on the first conveyor belt (10) near the end of the continuous capping machine (1); an aluminum foil detection and rejection device (18) is installed on the first conveyor belt (10) near the proximal end of the aluminum foil plugging machine (7); and a cap blocking and stopping probe (17) is installed on the distal end; a cap reverse stopping device (19) is installed on the third conveyor belt (12) near the end of the aluminum foil plugging machine (7); and an aluminum foil rejection probe (6) is installed on the seventh conveyor belt (16) near the end of the continuous capping machine (5).
2. The bottle cap online circulation installation aluminum foil sealing device according to claim 1 is characterized in that: The aluminum foil inserting machine (7) is composed of a positioning device (20), an inserting device (21), a blocking device (22), an aluminum foil silo (23), an aluminum foil detection and rejection device (18), and a cover reverse stopping device (19).
3. The bottle cap online circulation installation aluminum foil sealing device according to claim 2 is characterized in that: The positioning device (20) is composed of a first cylinder (20-1) connected to a positioning block (20-2).
4. The bottle cap online circulation installation aluminum foil sealing device according to claim 2 is characterized in that: The plugging device (21) is composed of a second cylinder (21-1), an aluminum foil suction cup (21-2), and a compressed air channel bracket (21-3); the second cylinder (21-1) is connected to the compressed air channel bracket (21-3), and the compressed air channel bracket (21-3) is equipped with an aluminum foil suction cup (21-2).
5. The bottle cap online circulation installation aluminum foil sealing device according to claim 2 is characterized in that: The aluminum foil silo (23) is composed of an aluminum foil support (23-1), a silo support (23-2), a material port (23-3) and a discharge port (23-4); the silo support (23-2) is provided with a discharge port (23-4); the silo support (23-2) is provided with aluminum foil supports (23-1) at equal intervals on the silo support (23-2); and the gaps between the aluminum foil supports (23-1) form the material port (23-3).
6. The bottle cap online circulation installation aluminum foil sealing device according to claim 5 is characterized in that: The material ports (23-3) correspond to the discharge ports (23-4) one by one, and eight of them are provided and arranged in parallel. The discharge ports (23-4) correspond to the positions of the aluminum foil suckers (21-2).
7. The bottle cap online circulation installation aluminum foil sealing device according to claim 2 is characterized in that: The aluminum foil detection and rejection device (18) is composed of a rejection air gun (18-1) and an aluminum foil detection probe (18-2), wherein the aluminum foil detection probe (18-2) is arranged on the side of the third conveyor belt (12), and the rejection air gun (18-1) is correspondingly arranged above the third conveyor belt (12).
8. The bottle cap online circulation installation aluminum foil sealing device according to claim 2, characterized in that: The reverse cover stopping device (19) is composed of a pressure plate (19-1), a proximity switch (19-2) and a push pin (19-3). The push pin (19-3) is fixed on a bracket. One end of the bracket is coaxially connected to a compressed air channel bracket (21-3) of the plugging device (21), and the other end is provided with a proximity switch (19-2). A pressure plate (19-1) is provided above the push pin (19-3) and the proximity switch (19-2).
9. The bottle cap online circulation installation aluminum foil sealing device according to claim 2, characterized in that: The blocking and releasing device (22) is composed of a blocking and releasing ejector pin (22-2) connected to a third cylinder (22-1).