Based on activated carbon high temperature firing device
By introducing components such as pumping pumps and air pumps into the activated carbon-based high-temperature firing device, the problem of heat accumulation after long-term operation of the equipment is solved, the long-term and stable operation of the equipment is ensured, and safety and efficiency are improved.
Patent Information
- Application Number
- CN202421187397.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-05-29
AI Technical Summary
The existing high-temperature firing devices based on activated carbon lack cooling devices, which leads to accumulating heat after a long period of operation of the high-temperature activation furnace, affecting the long-term and stable operation of the equipment.
A high-temperature firing device based on activated carbon is designed, including components such as outer shell, inner shell, pump, water tank, filter plate and air pump. The liquid inside the water tank is pumped into the inner shell through the water pump. The liquid flows into the inner tank again through the connecting pipe, and filters through the filter plate for reuse, reducing the temperature of the inner shell. At the same time, the air pump extracts the gas inside the air collector through the air pipe and discharges it through the filter plate to reduce the oxygen in the inner shell and prevent raw materials from burning.
By reducing the inner shell temperature, the equipment can be ensured to be stable for a long time, and the internal shell oxygen can be reduced through the air pump pump's pump's pumping function, preventing raw materials from burning, and improving the safety and efficiency of the equipment.
Smart Images
Figure CN222715107U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of activated carbon, in particular to a high-temperature sintering device based on activated carbon. Background Art
[0002] Activated carbon is a porous carbon material used for adsorption, filtration and purification of air and water. High temperature firing is a common method for preparing activated carbon. Based on the activated carbon high temperature firing device, an efficient, stable and environmentally friendly activated carbon production process can be achieved;
[0003] The activated carbon high temperature firing device includes a furnace body, and the furnace body needs to be made of high temperature resistant materials. The activated carbon high temperature firing device also includes a water vapor injection system, and the water vapor injection system can effectively activate the coconut shell charcoal;
[0004] The existing high-temperature firing device based on activated carbon lacks a cooling device, which causes the high-temperature activation furnace to accumulate heat after long-term operation, thereby affecting the long-term stable operation of the equipment. Therefore, a high-temperature firing device based on activated carbon is proposed to solve the above problem. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a high-temperature firing device based on activated carbon, aiming to improve the problem in the prior art that the high-temperature activation furnace will accumulate heat after long-term operation, thereby affecting the long-term stable operation of the equipment.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] Based on the high-temperature firing device of activated carbon, it includes an outer shell, the inner shell is fixedly connected to the inner shell, the top of the inner shell is provided with an exhaust assembly, the bottom of one side of the inner shell is fixedly connected to a connecting pipe, the end of the connecting pipe away from the inner shell is fixedly connected to a water tank, the side of the water tank away from the outer shell is provided with a water pump, the output end and the input end of the water pump are both fixedly connected to water pipes, one end of one of the water pipes away from the water pump is fixedly connected to the inside of the water tank, and the other end of the water pipe away from the water pump is fixedly connected to the inside of the inner shell, a filter plate 1 is slidably connected to the inside of the water tank, a handle is fixedly connected to the front side of the filter plate 1, two springs 1 are fixedly connected to the inside of the front side of the water tank, the bottom end of the spring 1 is fixedly connected to a fixing bolt, the rear side of the fixing bolt is slidably connected to the inside of the water tank, and the bottom end of the fixing bolt is slidably connected to the inside of the filter plate 1;
[0008] As a further description of the above technical solution:
[0009] The air extraction assembly includes an air collecting box, the air collecting box is fixedly connected to the top of the inner shell, the top of the outer shell is fixedly connected to an air pump, the output end and the input end of the air pump are fixedly connected to air pipes, one end of the air pipe away from the air pump is fixedly connected to the inside of the air collecting box, the other end of the air pipe away from the air pump is fixedly connected to an exhaust port, the exhaust port is fixedly connected to a second filter plate, and the bottom of the exhaust port is fixedly connected to one side of the top of the outer shell;
[0010] As a further description of the above technical solution:
[0011] A motor is fixedly connected to the rear side of the exhaust port, a threaded rod is fixedly connected to the driving end of the motor, a movable plate is threadedly connected to the outer periphery of the threaded rod, a fixed plate is fixedly connected to one side of the movable plate, and a brush plate is slidably connected to the interior of the fixed plate;
[0012] As a further description of the above technical solution:
[0013] The side of the brush plate away from the filter plate 2 is fixedly connected to the limiting plate 1, the outer periphery of the limiting plate 1 is slidably connected to the inside of the fixed plate, the side of the limiting plate 1 away from the brush plate is fixedly connected to a plurality of evenly distributed springs 2, and one end of the spring 2 away from the limiting plate 1 is fixedly connected to the inside of the fixed plate;
[0014] As a further description of the above technical solution:
[0015] A fixing rod is slidably connected to the bottom of the movable plate, and the fixing rod is fixedly connected to the inside of the exhaust port;
[0016] As a further description of the above technical solution:
[0017] The two fixing bolts are fixedly connected with a connecting plate on one side facing each other;
[0018] As a further description of the above technical solution:
[0019] The rear side of the first filter plate is fixedly connected to the second limit plate, and the outer periphery of the second limit plate is slidably connected to the inside of the water tank;
[0020] As a further description of the above technical solution:
[0021] A heater is fixedly connected inside the outer shell, a pipeline is fixedly connected to the bottom of the front side of the outer shell, and the rear end of the pipeline is fixedly connected to the inside of the inner shell.
[0022] The utility model has the following beneficial effects:
[0023] 1. In the utility model, the water pump can be started to pump the liquid in the water tank into the inner shell through the water pipe. The liquid flows into the water tank again through the connecting pipe, and is filtered and reused after passing through the filter plate 1. By pumping the liquid in the water tank into the inner shell, the temperature of the inner shell can be lowered to ensure the long-term stable operation of the equipment. The fixing bolt can be driven to move by lifting the connecting plate, and the fixing bolt can release the fixing of the filter plate 1 by moving. After releasing the fixing, the filter plate 1 can be pulled out by pulling the handle, so that it is convenient to clean it and prevent it from being blocked.
[0024] 2. In the utility model, starting the air pump can draw the gas inside the air collecting box to the exhaust port through the air pipe, and then discharge it from the exhaust port after passing through the second filter plate, thereby reducing the impact on the environment. The air collecting box is connected to the inner shell, and the oxygen in the inner shell can be reduced by drawing out the gas inside the air collecting box, thereby preventing the raw materials from burning. The starting motor can drive the threaded rod to rotate, and the threaded rod can drive the movable plate to move by rotating, and the movable plate can drive the fixed plate to move by moving, and the fixed plate can drive the brush plate to move by moving, and the brush plate can clean the second filter plate by moving, thereby preventing the second filter plate from being blocked. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a three-dimensional schematic diagram of the high-temperature sintering device based on activated carbon proposed in the utility model;
[0026] Figure 2 This is a schematic diagram of the structure of the inner shell of the activated carbon high-temperature sintering device proposed in the utility model;
[0027] Figure 3 This is a schematic diagram of the structure of a water tank based on an activated carbon high-temperature firing device proposed in the utility model;
[0028] Figure 4 This is a schematic diagram of the structure of the exhaust port based on the activated carbon high-temperature sintering device proposed in the utility model;
[0029] Figure 5 This is a schematic structural diagram of a fixed plate based on an activated carbon high-temperature sintering device proposed in the utility model.
[0030] Legend:
[0031] 1. Outer shell; 2. Inner shell; 3. Connecting pipe; 4. Water tank; 5. Water pump; 6. Water pipe; 7. Filter plate 1; 8. Handle; 9. Spring 1; 10. Fixing bolt; 11. Air collecting box; 12. Air pump; 13. Air pipe; 14. Exhaust port; 15. Filter plate 2; 16. Motor; 17. Threaded rod; 18. Moving plate; 19. Fixed plate; 20. Brush plate; 21. Limiting plate 1; 22. Spring 2; 23. Fixing rod; 24. Connecting plate; 25. Limiting plate 2; 26. Heater; 27. Pipeline. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] Reference Figure 1 - Figure 3 , an embodiment provided by the utility model: based on the high-temperature sintering device of activated carbon, comprising an outer shell 1, an inner shell 2 is fixedly connected inside the outer shell 1, a connecting pipe 3 is fixedly connected to the bottom of one side of the inner shell 2, an end of the connecting pipe 3 away from the inner shell 2 is fixedly connected to a water tank 4, a side of the water tank 4 away from the outer shell 1 is provided with a water pump 5, the output end and the input end of the water pump 5 are fixedly connected to water pipes 6, one end of one water pipe 6 away from the water pump 5 is fixedly connected to the inside of the water tank 4, and the other end of the water pipe 6 away from the water pump 5 is fixedly connected to the inside of the inner shell 2, a filter plate 7 is slidably connected inside the water tank 4, a handle 8 is fixedly connected to the front side of the filter plate 7, two springs 9 are fixedly connected inside the front side of the water tank 4, a fixing bolt 10 is fixedly connected to the bottom end of the spring 9, the rear side of the fixing bolt 10 is slidably connected to the inside of the water tank 4, and the bottom end of the fixing bolt 10 is slidably connected to the inside of the filter plate 7. The outer shell 1 is used to protect the inner shell 2, the inner shell 2 is used to convert the organic raw materials into carbon under high temperature conditions, the connecting pipe 3 is used to discharge the water in the inner shell 2 into the water tank 4, the water tank 4 is used to store liquid, the water pump 5 is used to pump the liquid in the water tank 4 into the inner shell 2, the water pipe 6 is used to fix the liquid movement route, the filter plate 7 is used to filter the liquid, the handle 8 is used to pull out the filter plate 7, the spring 9 can drive the fixing bolt 10 to reset through the elastic force, and the fixing bolt 10 is used to fix the filter plate 7.
[0034] Reference Figure 1 , Figure 2 and Figure 4, an exhaust assembly is provided at the top of the inner shell 2, and the exhaust assembly includes an air collecting box 11, the air collecting box 11 is fixedly connected to the top of the inner shell 2, an air pump 12 is fixedly connected to the top of the outer shell 1, and an air pipe 13 is fixedly connected to the output end and the input end of the air pump 12, one end of the air pipe 13 away from the air pump 12 is fixedly connected to the inside of the air collecting box 11, and the other end of the air pipe 13 away from the air pump 12 is fixedly connected to the exhaust port 14, and the exhaust port 14 is fixedly connected to the inside of the filter plate 2 15, and the bottom of the exhaust port 14 is fixedly connected to one side of the top of the outer shell 1. The air collecting box 11 can make the gas inside the inner shell 2 communicate, the air pump 12 is used to extract the gas inside the air collecting box 11, the air pipe 13 is used to fix the gas flow route, the exhaust port 14 is used to discharge the gas, and the filter plate 2 15 is used to process the exhaust gas generated in the furnace to reduce the impact on the environment.
[0035] Reference Figure 3 - Figure 5 A motor 16 is fixedly connected to the rear side of the exhaust port 14, and a threaded rod 17 is fixedly connected to the driving end of the motor 16. A movable plate 18 is threadedly connected to the outer periphery of the threaded rod 17. A fixed plate 19 is fixedly connected to one side of the movable plate 18. A brush plate 20 is slidably connected inside the fixed plate 19. A side of the brush plate 20 away from the filter plate 2 15 is fixedly connected to a limiting plate 1 21, and the outer periphery of the limiting plate 1 21 is slidably connected inside the fixed plate 19. A plurality of uniformly distributed springs 22 are fixedly connected to the side of the limiting plate 1 21 away from the brush plate 20, and one end of the spring 22 away from the limiting plate 1 21 is fixedly connected inside the fixed plate 19, and a fixing rod 23 is slidably connected to the bottom side of the movable plate 18. The fixing rod 23 is fixedly connected to the inside of the exhaust port 14, and two fixing bolts 10 are fixedly connected to a connecting plate 24 on the opposite side. A limiting plate 25 is fixedly connected to the rear side of the filter plate 7, and the outer periphery of the limiting plate 25 is slidably connected to the inside of the water tank 4. The motor 16 is used to drive the threaded rod 17 to rotate, and the threaded rod 17 can drive the movable plate 18 to move by rotating, and the movable plate 18 can drive the fixed plate 19 to move by moving, and the fixed plate 19 can drive the brush plate 20 to move by moving, and the brush plate 20 is used to clean the filter plate 2 15, and the limit plate 1 21 prevents the brush plate 20 from falling off from the inside of the fixed plate 19, and the spring 22 can drive the brush plate 20 to reset by elastic force, and the fixed rod 23 can make the movable plate 18 more stable during the movement, and the connecting plate 24 is used to connect the two fixing bolts 10, and the limit plate 25 prevents the filter plate 1 7 from falling off from the inside of the water tank 4.
[0036] Reference Figure 1 and Figure 2 A heater 26 is fixedly connected to the inside of the outer shell 1, a pipe 27 is fixedly connected to the bottom of the front side of the outer shell 1, and the rear end of the pipe 27 is fixedly connected to the inside of the inner shell 2. The heater 26 is used to heat the organic raw materials inside the inner shell 2, and the pipe 27 is used to transport water vapor to the inside of the inner shell 2.
[0037] Working principle: Place the organic raw material inside the inner shell 2, and the organic raw material inside the inner shell 2 can be heated and converted into carbon through the heater 26. Start the air pump 12 to draw the air inside the air collecting box 11 to the exhaust port 14 through the air pipe 13, and then filter and discharge the air through the filter plate 2 15 to reduce the impact on the environment. Extracting the air inside the air collecting box 11 can reduce the oxygen inside the inner shell 2. Reducing the oxygen inside the inner shell 2 can prevent the raw materials from burning. When the temperature inside the inner shell 2 reaches 800-900 degrees, water vapor is injected through the pipeline 27 to activate the coconut shell activated carbon. The high-temperature water vapor increases the pores of the coconut shell charcoal and gradually converts it into activated carbon. Then the fired activated carbon is taken out from the inner shell 2, and the water pump 5 is started. The liquid in the water tank 4 is pumped into the inner shell 2 through the water pipe 6, so as to cool the inner shell 2 to ensure the long-term stable operation of the equipment. The liquid flows into the water tank 4 again through the connecting pipe 3, and is filtered and reused through the filter plate 7. The fixing bolt 10 can be driven to move by lifting the connecting plate 24, and the fixing bolt 10 can release the fixing of the filter plate 7 by moving. After releasing the fixing, the filter plate 7 can be pulled out by pulling the handle 8, so as to facilitate cleaning and prevent it from being blocked. After cleaning, the filter plate 7 is pushed back, and the fixing bolt 10 can be driven to reset by the elastic force of the spring 9, and the fixing bolt 10 can fix the filter plate 7 by resetting, and the starting motor 16 can drive the threaded rod 17 to rotate. The threaded rod 17 can drive the moving plate 18 to move by rotating, and the moving plate 18 can drive the fixed plate 19 to move by moving, and the fixed plate 19 can drive the brush plate 20 to move by moving, and the brush plate 20 can clean the filter plate 2 15 by moving, so as to prevent the filter plate 2 15 from being blocked.
[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A high temperature sintering device based on activated carbon, comprising a housing (1), characterized in that: The inner shell (2) is fixedly connected to the inner shell (1), the top of the inner shell (2) is provided with an air extraction component, the bottom of one side of the inner shell (2) is fixedly connected to a connecting pipe (3), the end of the connecting pipe (3) away from the inner shell (2) is fixedly connected to a water tank (4), the side of the water tank (4) away from the outer shell (1) is provided with a water pump (5), the output end and the input end of the water pump (5) are both fixedly connected to water pipes (6), one end of the water pipe (6) away from the water pump (5) is fixedly connected to the inside of the water tank (4) , one end of the other water pipe (6) away from the water pump (5) is fixedly connected to the inside of the inner shell (2), a filter plate (7) is slidably connected to the inside of the water tank (4), a handle (8) is fixedly connected to the front side of the filter plate (7), two springs (9) are fixedly connected to the inside of the front side of the water tank (4), a fixing bolt (10) is fixedly connected to the bottom end of the spring (9), the rear side of the fixing bolt (10) is slidably connected to the inside of the water tank (4), and the bottom end of the fixing bolt (10) is slidably connected to the inside of the filter plate (7).
2. The high temperature sintering device based on activated carbon according to claim 1 is characterized in that: The air extraction component comprises an air collecting box (11), the air collecting box (11) is fixedly connected to the top of the inner shell (2), the top of the outer shell (1) is fixedly connected to an air pump (12), the output end and the input end of the air pump (12) are both fixedly connected to air pipes (13), one end of the air pipe (13) away from the air pump (12) is fixedly connected to the inside of the air collecting box (11), the other end of the air pipe (13) away from the air pump (12) is fixedly connected to an exhaust port (14), the exhaust port (14) is fixedly connected to a second filter plate (15), and the bottom of the exhaust port (14) is fixedly connected to one side of the top of the outer shell (1).
3. The high temperature sintering device based on activated carbon according to claim 2 is characterized in that: A motor (16) is fixedly connected to the rear side of the exhaust port (14), a threaded rod (17) is fixedly connected to the driving end of the motor (16), a movable plate (18) is threadedly connected to the outer periphery of the threaded rod (17), a fixed plate (19) is fixedly connected to one side of the movable plate (18), and a brush plate (20) is slidably connected to the interior of the fixed plate (19).
4. The high temperature sintering device based on activated carbon according to claim 3 is characterized in that: The side of the brush plate (20) away from the filter plate 2 (15) is fixedly connected to a limiting plate 1 (21), the periphery of which is slidably connected to the inside of the fixed plate (19), and the side of the limiting plate 1 (21) away from the brush plate (20) is fixedly connected to a plurality of evenly distributed springs 2 (22), and one end of the spring 2 (22) away from the limiting plate 1 (21) is fixedly connected to the inside of the fixed plate (19).
5. The high temperature sintering device based on activated carbon according to claim 3 is characterized in that: A fixing rod (23) is slidably connected to the interior of the bottom side of the movable plate (18), and the fixing rod (23) is fixedly connected to the interior of the exhaust port (14).
6. The high temperature sintering device based on activated carbon according to claim 1, characterized in that: The two fixing bolts (10) are fixedly connected with a connecting plate (24) on one side facing each other.
7. The activated carbon high temperature sintering device according to claim 1, characterized in that: The rear side of the first filter plate (7) is fixedly connected to a second limit plate (25), and the outer periphery of the second limit plate (25) is slidably connected to the inside of the water tank (4).
8. The high temperature sintering device based on activated carbon according to claim 1, characterized in that: A heater (26) is fixedly connected to the interior of the outer shell (1), a pipe (27) is fixedly connected to the front bottom of the outer shell (1), and the rear end of the pipe (27) is fixedly connected to the interior of the inner shell (2).