A desludging filter press device

By setting up a top rod in the desludge filter pressing device and using iron sheets, springs and other structures, the problem of sludge flowing out from the edge of the filter belt during the filter pressing process is solved, and the filtering effect of the sludge and the cleaning convenience of the device are improved.

CN222715225UActive Publication Date: 2025-04-04ZHANJIANG GUANG YE ENVIRONMENTAL PROTECTION CO LTD
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Patent Information

Application Number
CN202421278657.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-04-04
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

The existing desludge filter pressing device During the sludge filtering process, the sludge is prone to flow out from the edge of the filter belt, resulting in device pollution and reduced sludge production.

Method used

A desilt filter pressing device is designed. By rotating a group of rollers on the inner side wall of the shell, and installing a filter belt between the rollers, setting up a top rod to reduce the gap between the filter belts, enhancing the extrusion and dehydration effect of the sludge. At the same time, using structures such as iron sheets, springs and sponges to enhance the extrusion and cleaning effect.

Benefits of technology

It effectively reduces the possibility of sludge flowing out at the edge, reduces device pollution, improves the filter pressing effect of sludge and the cleaning convenience of the device, and extends the service life of the filter belt.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of filter presses, and specifically is a desludging filter press device, comprising a support seat; a shell is fixedly connected to the top of the support seat; a transport device is installed on the inner wall of the shell; a guide plate is fixedly connected to the bottom of the transport device near the edge; a first roller is rotatably connected to the inner wall of the shell; a plurality of second rollers are rotatably connected to the inner wall of the shell; a first filter belt is arranged inside the shell; a second filter belt is arranged inside the shell; the first filter belt and the second roller are in contact relationship; the second filter belt and the first roller are in contact relationship; a push rod is symmetrically fixed to the inner wall of the shell; by arranging the push rod, the push rod will provide support for the second filter belt so that the gap between the second filter belt and the first filter belt is reduced, which will reduce the possibility of sludge flowing out from the edge during the flow process, reduce the pollution of the device by the sludge, and ensure that the device can fully filter the sludge.
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Description

Technical Field

[0001] The utility model relates to the field of filter presses, in particular to a desludging filter press device. Background Art

[0002] Sludge, as an inevitable product of sewage treatment, is formed through a complex and multi-stage biological, physical and chemical process. In the sewage treatment process, since wastewater contains a large amount of suspended solids, organic matter and microorganisms, these substances are degraded and oxidized by microorganisms in a specific biological treatment stage, gradually forming sludge particles.

[0003] The desludging filter press is a key equipment in sludge treatment. Its function is to further remove moisture from the sludge to make it drier. The filter press uses a certain pressure to make the sludge form a filter cake on a specific filter medium, thereby achieving solid-liquid separation.

[0004] The existing desludging filter press device usually uses two filter belts to squeeze the sludge to achieve solid-liquid separation when filtering sludge. It was found in use that the sludge will flow out from the edge of the filter belt when squeezed by the filter belt. This sludge will pollute the device and also reduce the sludge output of the device after filtration.

[0005] Therefore, a desludging filter press device is proposed to address the above problems. Utility Model Content

[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0007] The technical solution adopted by the utility model to solve its technical problems is as follows: a desludging filter press device described in the utility model comprises a support seat; a shell is fixedly connected to the top of the support seat; a transport device is installed on the inner side wall of the shell; a guide plate is fixedly connected to the bottom of the transport device near the edge; a group of first rollers are rotatably connected to the inner side wall of the shell; a group of second rollers are rotatably connected to the inner side wall of the shell; a first filter belt is set between adjacent first rollers; a second filter belt is set between adjacent second rollers; a top is symmetrically fixed to the inner side wall of the shell Rod; the top rod is inclined; the top rod is located at the bottom of the second filter belt and is in contact with the second filter belt; by setting the top rod, the top rod will provide support for the second filter belt so that the gap between the second filter belt and the first filter belt is reduced, thereby realizing the initial squeezing and dehydration of the sludge by the device and improving the sludge pressure filtering effect of the device. At the same time, because the edge gap between the first filter belt and the second filter belt is reduced, the possibility of sludge flowing out from the edge during the flow process is reduced, the pollution of the sludge to the device is reduced, the contact area between the sludge and the device is increased, and it is ensured that the device can fully filter the sludge.

[0008] Preferably, a third roller is rotatably connected between adjacent top rods; a plurality of springs are fixedly connected to the middle of the third roller; the springs are arranged in a circular array; iron sheets are fixedly connected to the ends of adjacent springs; elastic cloth is fixedly connected between adjacent iron sheets; when the sludge block squeezes the second filter belt, it squeezes the iron sheet and is affected by the elastic force of the spring, thereby enhancing the squeezing effect of the device on the sludge, further reducing the moisture in the sludge, and also reducing the bending curvature of the second filter belt when it is squeezed by the sludge, reducing the possibility of damage to the second filter belt due to excessive bending curvature, and extending the service life of the second filter belt.

[0009] Preferably, a plurality of sponges are rotatably connected to the middle part of the iron sheet; the sponges are located at the bottom of the second filter belt; by arranging the sponges, when the iron sheet comes into contact with the second filter belt, the sponges will also come into contact with the second filter belt and clean the second filter belt, thereby enabling the device to clean the second filter belt, reducing sludge attached to the bottom of the second filter belt, and improving the convenience of cleaning the device.

[0010] Preferably, the ends of the first roller and the second roller away from the guide plate are fixedly connected to the first gear; the inner side wall of the shell is rotatably connected to a plurality of second gears; the first gear and the second gear are in meshing transmission; a fourth roller is fixedly connected between adjacent second gears; a plurality of bristles are fixedly connected to the middle of the fourth roller; when the first roller and the second roller rotate, the fourth roller will drive the bristles to rotate and clean the surfaces of the first filter belt and the second filter belt, thereby reducing sludge attached to their surfaces and improving the convenience of the device for cleaning the first filter belt and the second filter belt.

[0011] Preferably, a plurality of magnets are fixedly connected to the middle part of the fourth roller close to the third roller; the magnets are arranged in an array; by arranging the magnets, the magnets will generate suction to the iron sheet and cause the iron sheet to squeeze the second filter belt, further increasing the pressure effect of the device on the sludge pretreatment and enhancing the effect of the device on the sludge squeezing.

[0012] Preferably, a plurality of rubber pads are fixedly connected to the middle of the fourth roller; the surface of the rubber pad is an arc-shaped structure; by providing the rubber pad, the rubber pad will squeeze the first filter belt when it rotates and drive the first filter belt to squeeze the sludge, further increasing the squeezing effect of the device on the sludge.

[0013] Preferably, the top of the support seat is fixedly connected; the collecting box is located at the bottom of the shell; by setting the collecting box, the collecting box will collect the water pressed out by the device, so that the device can recycle the water.

[0014] The utility model is beneficial in that:

[0015] 1. The utility model discloses a desludging filter press device, which provides support for the second filter belt by setting a top rod, so that the gap between the second filter belt and the first filter belt is reduced, thereby achieving the initial squeezing and dehydration of the sludge by the device and improving the filter press effect of the device on the sludge. At the same time, because the edge gap between the first filter belt and the second filter belt is reduced, the possibility of sludge flowing out from the edge during the flow process is reduced, the pollution of the sludge to the device is reduced, the contact area between the sludge and the device is increased, and it is ensured that the device can fully filter the sludge.

[0016] 2. In the desludging filter press device described in the utility model, when the sludge block presses the second filter belt, it will squeeze the iron sheet and be affected by the elastic force of the spring, thereby enhancing the squeezing effect of the device on the sludge, further reducing the moisture in the sludge, and also reducing the bending curvature of the second filter belt when it is squeezed by the sludge, thereby reducing the possibility of damage to the second filter belt due to excessive bending curvature and extending the service life of the second filter belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a schematic diagram of the main body of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the first roller in the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the third roller in the utility model;

[0021] Figure 4 It is a structural schematic diagram of the rubber pad in the utility model.

[0022] In the figure: 1. support seat; 12. shell; 13. transport device; 14. guide plate; 15. first roller; 16. first filter belt; 17. second filter belt; 18. push rod; 19. second roller; 2. third roller; 22. spring; 23. iron sheet; 24. elastic cloth; 3. sponge; 4. first gear; 42. second gear; 43. fourth roller; 44. bristles; 5. magnet; 6. rubber pad; 7. collection box. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Specific examples are given below.

[0025] See also Figure 1 and Figure 2As shown, a desludging filter press device according to an embodiment of the utility model comprises a support seat 1; a shell 12 is fixedly connected to the top of the support seat 1; a transport device 13 is installed on the inner side wall of the shell 12; a guide plate 14 is fixedly connected to the bottom of the transport device 13 near the edge; a group of first rollers 15 are rotatably connected to the inner side wall of the shell 12; a group of second rollers 19 are rotatably connected to the inner side wall of the shell 12; a first filter belt 16 is set between adjacent first rollers 15; a second filter belt 17 is set between adjacent second rollers 19; the inner side wall of the shell 12 is symmetrically fixed with The top rod 18 is tilted; the top rod 18 is located at the bottom of the second filter belt 17 and is in contact with the second filter belt 17; when working, the pretreated sludge is sent to the top of the transport device 13 and the device is started. After the device is started, the first roller 15 and the second roller 19 are rotated and the first filter belt 16 and the second filter belt 17 are driven to rotate. Then the transport device 13 transports the sludge to the guide plate 14, so that the sludge enters the gap between the first filter belt 16 and the second filter belt 17, and the second filter belt 17 is supported by the top rod 18 and approaches the first filter belt 16. The gap between the edge of the first filter belt 16 and the second filter belt 17 is reduced, and the squeezing effect of the first filter belt 16 and the second filter belt 17 on the sludge is enhanced, so that the water in the sludge is squeezed out for the first time, and the escaped water flows out through the second filter belt 17. At the same time, the first roller 15 and the second roller 19 rotate, so that the first filter belt 16 and the second filter belt 17 move under the action of friction, so that the sludge moves along the gap between the first filter belt 16 and the second filter belt 17, and the sludge reaches the first roller 15 and squeezes and contacts with the first roller 15, so that the water in the sludge is The sludge is squeezed out again and finally dried and discharged from the gap between the first filter belt 16 and the second filter belt 17. By setting the top rod 18, the top rod 18 provides support for the second filter belt 17 so that the gap between the second filter belt 17 and the first filter belt 16 is reduced, thereby realizing the initial squeezing and dehydrating of the sludge by the device and improving the sludge pressing effect of the device. At the same time, because the edge gap between the first filter belt 16 and the second filter belt 17 is reduced, the possibility of sludge flowing out from the edge during the flow process is reduced, the pollution of the sludge to the device is reduced, the contact area between the sludge and the device is increased, and it is ensured that the device can fully press the sludge.

[0026] See also Figure 2 and Figure 3As shown, a third roller 2 is rotatably connected between adjacent push rods 18; a plurality of springs 22 are fixedly connected to the middle of the third roller 2; the springs 22 are arranged in a circumferential array; iron sheets 23 are fixedly connected to the ends of adjacent springs 22; elastic cloth 24 is fixedly connected between adjacent iron sheets 23; when sludge passes through the push rod 18, a larger sludge block will squeeze the second filter belt 17 and come into contact with the iron sheet 23 and the elastic cloth 24, and when the iron sheet 23 comes into contact with the second filter belt 17, the third roller 2 will be driven to rotate under the action of friction, and the iron sheet 23 will transmit the pressure exerted by the sludge block to the spring 22 to drive the spring 22 to be in a compressed state. The second filter belt 17 is in a contracted state, and then the spring 22 releases its elastic potential energy and applies elastic force to the iron sheet 23, so that the iron sheet 23 together with the elastic cloth 24 can cling to the surface of the second filter belt 17 and apply pressure to the second filter belt 17, and the second filter belt 17 transfers the pressure to the sludge block so that the sludge block is subjected to additional pressure; when the sludge block squeezes the second filter belt 17, it squeezes the iron sheet 23 and is subjected to the elastic force of the spring 22, thereby enhancing the squeezing effect of the device on the sludge, further reducing the moisture in the sludge, and at the same time reducing the curvature of the second filter belt 17 when it is squeezed by the sludge, thereby reducing the possibility of damage to the second filter belt 17 due to excessive bending curvature, and extending the service life of the second filter belt 17.

[0027] See also Figure 3 As shown, a plurality of sponges 3 are rotatably connected to the middle part of the iron sheet 23; the sponges 3 are located at the bottom of the second filter belt 17; when the iron sheet 23 contacts the second filter belt 17, the sponges 3 will also contact the second filter belt 17, and the sponges 3 will rotate under the action of friction and clean the bottom of the second filter belt 17, thereby reducing the sludge at the bottom of the second filter belt 17; by arranging the sponges 3, when the iron sheet 23 contacts the second filter belt 17, the sponges 3 will also contact the second filter belt 17 and clean the second filter belt 17, thereby realizing the cleaning of the second filter belt 17 by the device, reducing the sludge attached to the bottom of the second filter belt 17, and improving the convenience of cleaning the device.

[0028] See also Figure 2 and Figure 4As shown, the ends of the first roller 15 and the second roller 19 away from the guide plate 14 are fixedly connected to the first gear 4; the inner side wall of the housing 12 is rotatably connected to a plurality of second gears 42; the first gear 4 and the second gear 42 are meshing transmission; a fourth roller 43 is fixedly connected between adjacent second gears 42; a plurality of bristles 44 are fixedly connected to the middle of the fourth roller 43; when the first roller 15 and the second roller 19 rotate, the first gear 4 will be driven to rotate together, the first gear 4 will mesh with the second gear 42 and cause the second gear 42 to rotate, and the second gear 42 will rotate. When rotating, the fourth roller 43 will be driven to rotate together, and when the fourth roller 43 rotates, the bristles 44 will be driven to rotate together, and when the bristles 44 rotate, they will come into contact with the first filter belt 16 and the second filter belt 17 and clean them, thereby reducing the sludge attached to the surface of the first filter belt 16 and the second filter belt 17; when the first roller 15 and the second roller 19 rotate, the fourth roller 43 will be driven to drive the bristles 44 to rotate and clean the surface of the first filter belt 16 and the second filter belt 17, thereby reducing the sludge attached to their surfaces and improving the convenience of the device for cleaning the first filter belt 16 and the second filter belt 17.

[0029] See also Figure 4 As shown, a plurality of magnets 5 are fixedly connected to the middle part of the fourth roller 43 close to the third roller 2; the magnets 5 are arranged in an array; when the sludge flows, the fourth roller 43 rotates under the meshing action of the first gear 4 and the second gear 42, and the fourth roller 43 rotates to drive the magnet 5 to rotate, and the distance between the magnet 5 and the iron sheet 23 changes when the magnet 5 rotates. When the distance between the iron sheet 23 and the magnet 5 is close, the iron sheet 23 moves upward under the suction of the magnet 5, and the iron sheet 23 transmits the force to the spring 22 to drive the spring 22 to be in a stretched state, and the iron sheet 23 moves upward and squeezes the second filter belt 17, and the second filter belt 17 squeezes the sludge under the pressure; by arranging the magnet 5, the magnet 5 generates suction on the iron sheet 23 and causes the iron sheet 23 to squeeze the second filter belt 17, further increasing the pressure effect of the device on the sludge pretreatment, and enhancing the effect of the device on the sludge squeezing.

[0030] See also Figure 4 As shown, a plurality of rubber pads 6 are fixedly connected to the middle of the fourth roller 43; the surface of the rubber pad 6 is an arc-shaped structure; when the fourth roller 43 rotates, the rubber pad 6 is driven to rotate together, and when the rubber pad 6 rotates, it comes into contact with the first filter belt 16 and squeezes the first filter belt 16, and the first filter belt 16 squeezes the sludge after being subjected to pressure; by providing the rubber pad 6, when the rubber pad 6 rotates, it squeezes the first filter belt 16 and drives the first filter belt 16 to squeeze the sludge, thereby further increasing the squeezing effect of the device on the sludge.

[0031] See also Figure 1 and Figure 2As shown, a collecting box 7 is fixedly connected to the top of the support seat 1; the collecting box 7 is located at the bottom of the shell 12; when the device dehydrates the sludge, moisture will seep out along the second filter belt 17, and the water will be collected by the collecting box 7; by setting up the collecting box 7, the collecting box 7 will collect the water pressed out by the device, thereby realizing the recycling of water by the device.

[0032] Working principle: the pre-treated sludge is sent to the top of the transport device 13 and then the device is started. After the device is started, the first roller 15 and the second roller 19 will rotate and drive the first filter belt 16 and the second filter belt 17 to rotate. Then the transport device 13 will transport the sludge to the guide plate 14, so that the sludge will enter the gap between the first filter belt 16 and the second filter belt 17, and the second filter belt 17 will approach the first filter belt 16 under the support of the top rod 18, so that the gap between the edge of the first filter belt 16 and the second filter belt 17 will be reduced, thereby enhancing the squeezing effect of the first filter belt 16 and the second filter belt 17 on the sludge. The moisture in the sludge will be squeezed out for the first time, and the moisture will flow out through the second filter belt 17. At the same time, the first roller 15 and the second roller 19 will rotate so that the first filter belt 16 and the second filter belt 17 will move under the action of friction, so that the sludge will move along the gap between the first filter belt 16 and the second filter belt 17. The sludge will reach the first roller 15 and squeeze and contact with the first roller 15, so that the moisture in the sludge will be squeezed out again, and finally the dry sludge will be discharged from the gap between the first filter belt 16 and the second filter belt 17; when the sludge passes through the top rod 18, the larger sludge blocks will squeeze the second filter belt 17 The iron sheet 23 and the elastic cloth 24 come into contact. When the iron sheet 23 comes into contact with the second filter belt 17, the third roller 2 will be driven to rotate under the action of friction. The iron sheet 23 will transfer the pressure exerted by the sludge block to the spring 22 to drive the spring 22 into a compressed state. Then the spring 22 will release the elastic potential energy and exert elastic force on the iron sheet 23, so that the iron sheet 23 together with the elastic cloth 24 can be closely attached to the surface of the second filter belt 17 and exert pressure on the second filter belt 17. The second filter belt 17 will transfer the pressure to the sludge block so that the sludge block is subjected to additional pressure. When the iron sheet 23 and the second filter belt 17 come into contact, the sponge 3 will also come into contact with the second filter belt 17 When the first roller 15 and the second roller 19 rotate, the first gear 4 will be driven to rotate together, and the first gear 4 will be meshed with the second gear 42 to rotate the second gear 42, and the second gear 42 will be driven to rotate together when the second gear 42 rotates, and the fourth roller 43 will be driven to rotate together when the fourth roller 43 rotates, and the bristles 44 will be driven to rotate together when the fourth roller 43 rotates, and the bristles 44 will contact and clean the first filter belt 16 and the second filter belt 17 when the bristles 44 rotate, and reduce the sludge attached to the surfaces of the first filter belt 16 and the second filter belt 17;When the sludge flows, the fourth roller 43 rotates under the meshing action of the first gear 4 and the second gear 42. When the fourth roller 43 rotates, it drives the magnet 5 to rotate. When the magnet 5 rotates, the distance between the iron sheet 23 and the iron sheet 23 changes. When the iron sheet 23 and the magnet 5 are close to each other, the iron sheet 23 moves upward under the suction of the magnet 5. The iron sheet 23 transmits the force to the spring 22 to drive the spring 22 in a stretched state, and the iron sheet 23 moves upward and squeezes the second filter belt 17. The second filter belt 17 squeezes the sludge under the pressure. When the fourth roller 43 rotates, it drives the rubber pad 6 to rotate together. When the rubber pad 6 rotates, it contacts and squeezes the first filter belt 16. The first filter belt 16 squeezes the sludge after being subjected to pressure. When the device dehydrates the sludge, water seeps out along the second filter belt 17, and the water is collected by the collection box 7. ;

[0033] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A desludging filter press device, comprising a support seat (1), characterized in that: The top of the support seat (1) is fixedly connected to a shell (12); the inner wall of the shell (12) is equipped with a transport device (13); the bottom of the transport device (13) is fixedly connected to a guide plate (14) near the edge; the inner wall of the shell (12) is rotatably connected to a group of first rollers (15); the inner wall of the shell (12) is rotatably connected to a group of second rollers (19); a first filter belt (16) is sleeved between adjacent first rollers (15); a second filter belt (17) is sleeved between adjacent second rollers (19); the inner wall of the shell (12) is symmetrically fixedly connected to a top rod (18); the top rod (18) is inclined; the top rod (18) is located at the bottom of the second filter belt (17) and is in contact with the second filter belt (17).

2. A desludging filter press device according to claim 1, characterized in that: A third roller (2) is rotatably connected between adjacent push rods (18); a plurality of springs (22) are fixedly connected to the middle of the third roller (2); the springs (22) are arranged in a circular array; iron sheets (23) are fixedly connected to the ends of adjacent springs (22); and elastic cloth (24) is fixedly connected between adjacent iron sheets (23).

3. A desludging filter press device according to claim 2, characterized in that: A plurality of sponges (3) are rotatably connected to the middle of the iron sheet (23); the sponges (3) are located at the bottom of the second filter belt (17).

4. A desludging filter press device according to claim 3, characterized in that: The ends of the first roller (15) and the second roller (19) away from the guide plate (14) are both fixedly connected to a first gear (4); the inner side wall of the housing (12) is rotatably connected to a plurality of second gears (42); the first gear (4) and the second gear (42) are meshingly driven; a fourth roller (43) is fixedly connected between adjacent second gears (42); and a plurality of bristles (44) are fixedly connected to the middle of the fourth roller (43).

5. A desludging filter press device according to claim 4, characterized in that: A plurality of magnets (5) are fixedly connected to the middle portion of the fourth roller (43) close to the third roller (2); the magnets (5) are arranged in an array.

6. A desludging filter press device according to claim 5, characterized in that: A plurality of rubber pads (6) are fixedly connected to the middle of the fourth roller (43); the surface of the rubber pads (6) is an arc-shaped structure.