A double-station automatic loading and unloading equipment for hot bending machines
By designing automatic loading and unloading equipment for double-stations of thermal bending machines, the problems of unreasonable layout, large footprint and high production and manufacturing costs caused by the combination of automatic loading and unloading equipment and thermal bending machines in the prior art are solved, and more efficient production and more reasonable workshop layout are achieved.
Patent Information
- Application Number
- CN202420260971.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-02
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-02-02
AI Technical Summary
The combination of existing automatic loading and unloading equipment and hot bending machines leads to unreasonable layout, large area and high production and manufacturing costs.
A dual-station automatic loading and unloading equipment for thermal bending machines is designed. By setting up a loading silo, a loading silo, a mold cleaning component and an XZ axis handling module on the rack, and setting up a mold transmission transition device on both sides, the coordinated work of the two thermal bending machines is realized.
It effectively reduces production costs, improves the working efficiency of equipment, and makes the workshop layout more reasonable, so that the area of the factory can be effectively utilized.
Smart Images

Figure CN222715257U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hot bending machines, in particular to double-station automatic loading and unloading equipment for hot bending machines. Background Art
[0002] In the past, the hot bending machines used to process glass needed to be loaded and unloaded manually, which resulted in low production efficiency. Later, someone invented an automated robot for loading and unloading, but it could only perform simple material picking and feeding, which improved efficiency. However, it was easy to cause defects in the workpiece to be processed and a high scrap rate. For this reason, someone invented a fully automatic hot bending machine loading and unloading equipment to solve these problems.
[0003] In the patent document with the authorization announcement number CN218370508U and the authorization announcement date 2023.01.24, an automatic loading and unloading device for a hot bending machine is disclosed, which includes a frame, a manipulator, an upper bin assembly, a lower bin assembly, a secondary positioning assembly, an XZ axis handling module and a mold cleaning assembly. The manipulator is arranged on the frame; the upper bin assembly and the lower bin assembly are respectively arranged on both sides of the manipulator, and the fine positioning device is arranged on the side of the manipulator close to the mold cleaning device. A mold shifting bottom plate is provided on the frame, and the mold cleaning assembly includes a lower mold cleaning and positioning assembly and an upper mold cleaning assembly; in this structure, the mold positioning flip plate can be made at any angle Rotational motion: when the mold positioning flip plate rotates 180 degrees and the cavity of the lower mold faces completely downward, the first brush is started at this time, and all the dust and other foreign matter brushed off can fall down, achieving the best cleaning effect. A dust collecting hopper can be set up to collect fallen foreign matter to prevent environmental pollution. After negative pressure is connected to the outlet of the dust collecting hopper, suction can be generated on dust and other foreign matter, and the effect of collecting foreign matter will be better. With the above setting of the manipulator, before the manipulator takes the processed workpiece, the rotating grasping mechanism can first carry a workpiece to be processed. The manipulator can realize the loading and unloading of the workpiece in one reciprocating motion, which can greatly improve the working efficiency of the manipulator.
[0004] However, one such automatic loading and unloading device can only be used with one hot bending machine. Usually, the device is arranged on the side of one end of the hot bending machine, so that the hot bending machine and the automatic loading and unloading device form an L-shaped layout. When there are many hot bending machine production lines in the workshop, this layout will take up a lot of space, resulting in high production costs. Therefore, it is necessary to design an automatic loading and unloading device that can reasonably layout the workshop and effectively utilize the factory area to reduce the manufacturing cost of the machine and the production cost of the workpiece. Summary of the invention
[0005] In order to solve the problems existing in the prior art, the utility model provides a double-station automatic loading and unloading equipment for a hot bending machine. Through a new structural design, the problems of unreasonable layout, large floor space and high production cost caused by the combination of automatic loading and unloading equipment and hot bending machines in the prior art are solved.
[0006] To achieve the above-mentioned purpose, the technical scheme of the utility model is: a double-station automatic loading and unloading device for a hot bending machine, comprising a frame, a manipulator, an upper material bin assembly, a lower material bin assembly, an XZ axis handling module and two sets of mold cleaning assemblies; the manipulator is arranged on the frame; the upper material bin assembly and the lower material bin assembly are respectively arranged on both sides of the X-axis direction of the manipulator, and a mold buffer and a conveying mechanism for conveying and storing molds are provided on one side of the Y-axis direction of the manipulator, and the two sets of mold cleaning assemblies are respectively arranged on both sides of the mold buffer and the conveying mechanism; the XZ axis handling module stands above the mold buffer and the conveying mechanism;
[0007] A set of mold transmission transition devices for connecting to the hot bending machine is provided on both sides of the frame in the X-axis direction, and the mold transmission transition devices are located outside the mold cleaning assembly;
[0008] The XZ axis handling module comprises an XZ axis bracket, at both ends of which a group of X axis driving devices are respectively arranged, a Z axis driving device is arranged on the slide of the X axis driving device, and a mold clamping device is arranged on the slide of the Z axis driving device.
[0009] In the above scheme, the upper material bin assembly and the lower material bin assembly are respectively arranged on both sides of the manipulator, and the two groups of mold cleaning assemblies are respectively arranged on the other side of the manipulator. The manipulator is basically in the middle position of the upper material bin assembly, the lower material bin assembly and the two groups of mold cleaning assemblies, which can facilitate the manipulator to realize the action of taking and placing materials with high efficiency. In the equipment in the prior art, one manipulator is only equipped with one group of mold cleaning components. Therefore, this scheme effectively reduces the production cost.
[0010] The mold cache and conveying mechanism is arranged between two groups of mold cleaning components. The mold cache and conveying mechanism can provide conveying and storage for the molds used by the two hot bending machines. The structure is compact and efficient.
[0011] The setting of two sets of mold transmission transition devices can make the double-station automatic loading and unloading equipment of this scheme be used with two hot bending machines at the same time. The double-station automatic loading and unloading equipment is arranged next to two parallel hot bending machines, so that the two sets of mold transmission transition devices are respectively connected to the die outlet and die inlet of the two hot bending machines. When starting work, the mold is provided to the mold buffer and conveying mechanism in advance or manually, and the XZ axis handling module picks up the mold from the mold buffer and conveying mechanism and transports it to the mold cleaning component. The XZ axis handling module further picks up the upper mold, and the mold cleaning component performs the mold cleaning action. The robot picks up the workpiece to be processed and puts it into the lower mold after precise positioning. The XZ axis handling module closes the upper mold on the lower mold, and the XZ axis handling module then puts the workpiece loaded The mold is transported to the mold transmission transition device, which rotates and transports the mold and transports it to the hot bending machine. After processing by the hot bending machine, the mold is output from the mold outlet of the hot bending machine and returned to the mold transmission transition device. The XZ-axis handling module then transports the mold from the XZ-axis handling module to the mold cleaning component and performs the same mold opening action. The robot takes out the processed workpiece, cleans the mold, and then puts the workpiece to be processed into the lower mold. After the mold closing action, the XZ-axis handling module transports the mold filled with the workpiece to the mold transmission transition device again to form a cycle. After all processing is completed, the mold with the workpiece taken out will be transported to the mold cache and conveying mechanism by the XZ-axis handling module to store the mold.
[0012] Furthermore, the mold cache and conveying mechanism includes a conveyor belt assembly, a transfer platform assembly located at one end away from the manipulator and below the conveyor belt assembly, a mold cache lifting mechanism located on both sides of the transfer platform assembly, and a lever assembly capable of moving the mold between the transfer platform assembly and the mold cache lifting mechanism.
[0013] In the above structure, the conveyor belt assembly is used to transfer the mold, the transfer platform assembly is used to lift the mold on the conveyor belt assembly, the lever assembly is used to translate the mold, and the mold cache lifting mechanism can lift and accommodate the mold; this structure can cooperate to realize the transportation and storage of the mold.
[0014] Furthermore, the conveyor belt assembly includes one or more conveyor belt fixing plates, and the conveyor belt fixing plates are arranged on the transfer mold bottom plate through one or more conveyor belt supporting vertical plates;
[0015] A conveyor belt driving shaft is rotatably provided at one end of the conveyor belt fixing plate, a second synchronous belt pulley is provided at one end of the conveyor belt driving shaft, and a third synchronous belt pulley is provided at the other end of the conveyor belt driving shaft;
[0016] An adjustment hole is provided at the other end of the conveyor belt fixing plate, a tensioning driven shaft parallel to the conveyor belt driving shaft is provided in the adjustment hole, an adjustment bolt extending into the adjustment hole is provided at the end of the conveyor belt fixing plate, the adjustment bolt is connected to the tensioning driven shaft by a thread, and the distance between the tensioning driven shaft and the conveyor belt driving shaft can be adjusted by rotating the adjustment bolt;
[0017] A fourth driven wheel is rotatably provided on the tension driven shaft, and a second synchronous belt is provided between the third synchronous belt wheel and the fourth driven wheel;
[0018] A rotation driving device is arranged on the frame, a first synchronous belt pulley is arranged on the output shaft of the rotation driving device, and a first synchronous belt is arranged between the first synchronous belt pulley and the second synchronous belt pulley.
[0019] The above design has a simple structure, is easy to assemble and debug, and the mold can be transported stably.
[0020] Furthermore, the transfer platform assembly includes a lifting drive device disposed at the bottom of the mold transfer bottom plate, and the mold transfer bottom plate is also provided with more than two guide sleeves, guide pillars are provided in the guide sleeves, and a connecting bottom plate is provided at the bottom end of the guide pillar; the driving rod of the lifting drive device is connected to the connecting bottom plate;
[0021] A transfer platform plate is arranged at the top end of the guide column, and conveyor belt avoidance grooves are arranged on both sides of the transfer platform plate along the X-axis direction.
[0022] The above structure and the guide pin and guide sleeve design can realize precise lifting and lowering of the mold, and the design can place the transfer platform assembly below the conveyor belt assembly, and the structure is compact.
[0023] Furthermore, the lever assembly includes a horizontally arranged translation drive device, and a lever group for translating the mold is arranged on a slider of the translation drive device. This arrangement can realize the translation of molds on two sets of mold buffer lifting mechanisms through a set of lever assemblies.
[0024] Furthermore, the mold buffer lifting mechanism includes a mold limiting frame fixed on the mold transfer bottom plate and a mold lifting drive device, and a buffer bracket is provided on a slider of the mold lifting drive device.
[0025] Furthermore, the mold transfer transition device includes a base plate, a mold shifting assembly for translating the mold is provided on one side of the base plate, and a turntable assembly for rotating the mold is provided on the base plate. This structure can realize the translation and rotation of the mold through a simple structure.
[0026] Furthermore, the mold shifting assembly includes a mold shifting drive device arranged on the side of the substrate, a first mounting plate is provided on the slider of the mold shifting drive device, the middle part of the first mounting plate is connected to the slider, a claw lifting drive device is provided at each end of the first mounting plate, and a claw is provided on the driving rod of the claw lifting drive device.
[0027] This setting can move two sets of molds simultaneously in one action, improving production efficiency.
[0028] Furthermore, a circular through hole is provided on the substrate, a second mounting plate is provided at the bottom of the circular through hole, a rotary drive device is provided at the bottom of the second mounting plate, a turntable is provided on the rotating shaft of the rotary drive device, the rotation center of the turntable coincides with the rotation center of the circular through hole, and there is a gap between the turntable and the circular through hole.
[0029] This arrangement can simplify the structure, making it simple in structure and easy in operation.
[0030] Furthermore, an integral shield assembly is provided on the frame, and inspection doors are provided on the four sides of the integral shield assembly; a control panel assembly and a human-machine interaction interface are provided on the front of the integral shield assembly; and a laminar air supply unit is provided on the top of the integral shield assembly.
[0031] The inspection door is provided to facilitate the inspection of the equipment; the laminar air supply unit is a modular air supply device with low noise, low energy consumption and filtering effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0033] Figure 2 This is a schematic diagram of the structure of the utility model after removing the overall shield assembly;
[0034] Figure 3 This is a top view of the utility model after removing the overall shield assembly;
[0035] Figure 4 This is a schematic diagram of the structure of the components arranged on the transfer mold base plate in the utility model;
[0036] Figure 5 It is a structural schematic diagram of the mold buffer and conveying mechanism in the utility model;
[0037] Figure 6 It is a structural schematic diagram of the mold buffer and conveying mechanism in the utility model from another perspective;
[0038] Figure 7 It is a schematic diagram of the decomposed structure of the mold buffer and conveying mechanism in the utility model;
[0039] Figure 8 It is a structural schematic diagram of the conveyor belt assembly in the utility model;
[0040] Fig. 9 It is a structural schematic diagram of the conveyor belt assembly in the utility model from another perspective;
[0041] Fig.10 This is a schematic diagram of the structure of the transfer platform assembly in the utility model;
[0042] Fig.11 It is a structural schematic diagram of the lever assembly in the utility model;
[0043] Fig.12 It is a structural schematic diagram of the mold transmission transition device in the utility model;
[0044] Fig.13 This is a layout diagram of the utility model used in conjunction with a hot bending machine. DETAILED DESCRIPTION
[0045] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0046] like Figures 1 to 13 Shown: A double-station automatic loading and unloading device for a hot bending machine, including a frame 1.
[0047] In this embodiment, Figures 2 to 4 As shown, a loading and unloading base plate 10 and a mold shifting base plate 11 are provided on the frame 1, a manipulator 2 is provided in the middle portion of the loading and unloading base plate 10, two upper material bin assemblies 101 are provided on one side of the manipulator 2, and two lower material bin assemblies 102 are provided on the other side of the manipulator 2. The manipulator 2, the upper material bin assembly 101 and the lower material bin assembly 102 are prior arts, and their specific structures are not described here.
[0048] A mold buffer and conveying mechanism 3 for conveying and storing molds is provided on the mold transfer base plate 11 and located on one side of the manipulator 2 in the Y-axis direction. A set of mold cleaning components 4 is provided on each side of the mold buffer and conveying mechanism 3 .
[0049] The mold cleaning assembly 4 includes a lower mold cleaning and positioning assembly and an upper mold cleaning assembly arranged side by side on the mold transfer bottom plate. The mold cleaning assembly 4 is prior art, and its specific structure is not described here.
[0050] like Figures 5 to 11 As shown, the mold cache and conveying mechanism 3 includes a conveyor belt assembly 30, a transfer platform assembly 31 arranged at one end away from the manipulator 2 and below the conveyor belt assembly 30, a mold cache lifting mechanism 32 located on both sides of the transfer platform assembly 31, and a lever assembly 33 capable of moving the mold between the transfer platform assembly 31 and the mold cache lifting mechanism 32.
[0051] like Figure 8 As shown, the conveyor belt assembly 30 includes one or more conveyor belt fixing plates 300 , and the conveyor belt fixing plates 300 are arranged on the transfer mold base plate 11 through one or more conveyor belt supporting vertical plates 301 .
[0052] In this embodiment, there are two conveyor belt fixing plates 300 , and more than two conveyor belt pull rods 302 are arranged between the two conveyor belt fixing plates 300 ; each conveyor belt fixing plate 300 is arranged on the transfer mold base plate 11 through two conveyor belt supporting vertical plates 301 .
[0053] A conveyor belt driving shaft 303 is rotatably provided at one end of the conveyor belt fixing plate 300 , a second synchronous belt pulley 304 is provided at one end of the conveyor belt driving shaft 303 , and a third synchronous belt pulley 305 is provided at the other end of the conveyor belt driving shaft 303 .
[0054] In this embodiment, the conveyor belt driving shaft 303 is rotatably disposed on the two conveyor belt fixing plates 300 through bearings, and both ends of the conveyor belt driving shaft 303 extend out of the conveyor belt fixing plates 300. The second synchronous pulley 304 is disposed on the conveyor belt driving shaft 303 and is located between the two conveyor belt fixing plates 300. The number of the third synchronous pulleys 305 is two, and the two third synchronous pulleys 305 are respectively disposed at both ends of the conveyor belt driving shaft 303.
[0055] like Fig. 9 As shown, an adjustment hole 306 is opened at the other end of the conveyor belt fixing plate 300, and a tensioning driven shaft 307 parallel to the conveyor belt driving shaft 303 is arranged in the adjustment hole 306, and an adjustment bolt 308 extending into the adjustment hole is arranged at the end of the conveyor belt fixing plate 300, and the adjustment bolt 308 is connected to the tensioning driven shaft 307 by threads, and the distance between the tensioning driven shaft 307 and the conveyor belt driving shaft 303 can be adjusted by rotating the adjustment bolt 308.
[0056] In this embodiment, a detachable end locking block 309 is provided at one end of the conveyor belt fixing plate 300 where an adjustment hole 306 is provided; the end locking block 309 is fixed to the conveyor belt fixing plate 300 by bolts; the adjusting bolt 308 passes through the end locking block 309 and is connected to the tensioning driven shaft 307.
[0057] The adjustment hole 306 has an upper plane 3061 and a lower plane (not shown) parallel to each other, and the upper plane 3061 and the lower plane are parallel to the mold transfer bottom plate 11; a notch 3071 is provided on the tension driven shaft 307 to match the upper plane 3061 and the lower plane; with the above arrangement, the notch 3071 can limit the axial movement of the tension driven shaft 307. When installing the tension driven shaft 307, the end locking block 309 can be removed first, and after the tension driven shaft 307 is installed in the adjustment hole 306, the end locking block 309 is installed, and finally the adjustment bolt 308 is installed. This arrangement facilitates the installation and removal of the tension driven shaft 307.
[0058] A fourth driven wheel 3010 is rotatably provided on the tension driven shaft 307 , and a second synchronous belt 3011 is provided between the third synchronous belt pulley 305 and the fourth driven wheel 3010 .
[0059] A rotation driving device is provided on the frame 1, and a first synchronous pulley 3012 is provided on the output shaft of the rotation driving device.
[0060] In this embodiment, the rotation driving device is a servo motor 3013. Of course, the rotation driving device can also be a motor that can achieve precise control, such as a stepping motor.
[0061] A first synchronous belt 3014 is provided between the first synchronous pulley 3012 and the second synchronous pulley 304 .
[0062] Starting the servo motor 3013 can drive the first synchronous pulley 3012 to rotate, and through the first synchronous belt 3014, the second synchronous pulley 304 can be driven to rotate, and then the third synchronous pulley 305 can be rotated. The rotation of the third synchronous pulley 305 drives the second synchronous belt 3011 to move, so that the second synchronous belt 3011 can transport the mold.
[0063] In order to improve the running stability, a fifth synchronous pulley 3015 for supporting the second synchronous belt 3011 is further provided in the middle of the conveyor belt fixing plate 300 .
[0064] A baffle 3016 for limiting the mold is also provided on the outer side of the conveyor belt fixing plate 300. The baffle 3016 forms a "convex" shape, and the bottom of the baffle 3016 is fixedly connected to the conveyor belt fixing plate 300. The protruding portion of the baffle 3016 can also provide protection for the second synchronous belt 3011.
[0065] like Figure 7 and Fig.10As shown, the transfer platform assembly 31 includes a lifting drive device arranged at the bottom of the mold shifting base plate 11, and more than two guide sleeves 310 are also provided on the mold shifting base plate 11. A guide column 311 is provided in the guide sleeve 310, and a connecting base plate 312 is provided at the bottom end of the guide column 311; the driving rod of the lifting drive device is connected to the connecting base plate 312.
[0066] In this embodiment, the number of the guide sleeves 310 is four; the lifting drive device is a transfer lifting cylinder 313, the cylinder body of the transfer lifting cylinder 313 is fixed to the bottom of the mold transfer base plate 11 through four cylinder fixing rods 314; the piston rod of the transfer lifting cylinder 313 is connected to the connecting base plate 312.
[0067] A transfer platform plate 315 is provided at the top of the guide column 311, and conveyor belt avoidance grooves 3150 are opened on both sides of the transfer platform plate 315 along the X-axis direction. The conveyor belt avoidance grooves 3150 have a certain depth and can accommodate the second synchronous belt 3011 when the transfer platform plate 315 is lifted and lowered.
[0068] Start the transfer lifting cylinder 313, and the piston rod of the transfer lifting cylinder 313 is pushed out to drive the connecting base plate 312 to move upward. Since the guide sleeve 310 is fixed, the connecting base plate 312, the guide column 311 and the transfer platform plate 315 can all be driven by the transfer lifting cylinder 313.
[0069] like Figure 7 and Fig.11 As shown, the lever assembly 33 includes a horizontally arranged translation drive device, and a lever group for making the mold translate is provided on the slider of the translation drive device.
[0070] In this embodiment, the translation drive device is a magnetically coupled rodless cylinder 330, and the base of the magnetically coupled rodless cylinder 330 is arranged on the mold shifting base plate 11 through two rodless cylinder fixing blocks 331; a rodless cylinder connecting block 332 is provided on the slider of the magnetically coupled rodless cylinder 330, and a mold shifting plate 333 is provided on the rodless cylinder connecting block 332, and the lever group is arranged on the mold shifting plate 333, and the lever group includes three mold shifting rods 334.
[0071] In the above structure, the translation of the slider of the magnetically coupled rodless cylinder 330 can drive the translation of the mold lever 334, and move the mold between the transfer platform plate 315 and the mold buffer lifting mechanism 32 to realize the storage and transportation of the mold.
[0072] In order to stop the mold at a fixed position, a mold limiting block 335 is further provided on the mold shifting plate 333 . In this embodiment, two mold limiting blocks 335 are provided between two adjacent mold shifting rods 334 .
[0073] The mold buffer lifting mechanism 32 is a mature prior art and has been disclosed in the patent documents previously applied for by the applicant, so its specific structure will not be described here.
[0074] like Figure 4 As shown, an XZ-axis transport module 5 is provided above the mold cache and conveying mechanism 3, and the XZ-axis transport module 5 includes an XZ-axis bracket 50. A group of X-axis driving devices 51 are respectively provided at both ends of the XZ-axis bracket 50. In this embodiment, in order to meet the stroke requirements and save space in the X-axis direction, two groups of X-axis driving devices 51 are arranged horizontally and stacked up and down.
[0075] A Z-axis driving device 52 is provided on the slider of the X-axis driving device 51 . The Z-axis driving device 52 is vertically arranged on the slider of the X-axis driving device 51 . A mold clamping device 53 is provided on the slider of the Z-axis driving device 52 .
[0076] In this embodiment, the X-axis driving device 51 and the Z-axis driving device 52 are both double-track linear modules; the double-track linear module and the mold clamping device 53 are both mature existing technologies, which have been disclosed in the patent documents previously applied for by the applicant, and their specific structures are not repeated here.
[0077] A set of mold transfer transition devices 6 for connecting to the hot bending machine is provided on both sides of the frame 1 in the X-axis direction. The mold transfer transition device 6 is located on the outside of the mold cleaning component; usually, the mold transfer transition device 6 is directly installed between the die outlet and the die inlet of the hot bending machine.
[0078] like Figure 2 and Fig.12 As shown, the mold transmission transition device 6 includes a base plate 60 , and a mold shifting assembly for translating the mold is provided on one side of the base plate 60 ; and a turntable assembly for rotating the mold is provided on the base plate 60 .
[0079] The mold shifting assembly 61 includes a mold shifting driving device disposed on a side of the substrate 60 .
[0080] In this embodiment, the mold shifting drive device is a magnetically coupled rodless cylinder 610. The cylinder bodies at both ends of the magnetically coupled rodless cylinder 610 are connected to the substrate 60 through an L-shaped fixing block 611. The L-shaped fixing block 611 can not only be stably connected to the substrate 60, but also can be used to support the magnetically coupled rodless cylinder 610, making the structure more stable.
[0081] A first mounting plate 612 is provided on the slider of the magnetically coupled rodless cylinder 610, the middle part of the first mounting plate 612 is connected to the slider of the magnetically coupled rodless cylinder 610, a pusher claw lifting drive device is provided at each end of the first mounting plate 612, and a pusher claw 613 is provided on the driving rod of the pusher claw lifting drive device.
[0082] In this embodiment, the pusher claw lifting drive device is a three-axis cylinder 614; the pusher claw 613 has a mounting portion 6130, the cross section of the mounting portion 6130 matches the cross section of the baffle of the three-axis cylinder 614, and the mounting portion 6130 is connected to the baffle of the three-axis cylinder 614 by bolts. This arrangement can ensure that the pusher claw 613 is reliably connected to the three-axis cylinder 614.
[0083] A horizontal drag chain bracket 615 is provided between the two L-shaped fixing blocks 611, a vertical drag chain bracket 616 is provided on the first mounting plate 612, and a drag chain 617 for passing air pipes and wires is provided on the horizontal drag chain bracket 615, one end of the drag chain 617 is connected to the horizontal drag chain bracket 615, and the other end of the drag chain 617 is connected to the vertical drag chain bracket 616. With this arrangement, when the magnetically coupled rodless cylinder 610 drives the first mounting plate 612 to move, the air pipes and wires connected to the three-axis cylinder 614 will be bound in the drag chain 617, and move as a whole with the movement of the first mounting plate 612, so that the machine is regular.
[0084] A circular through hole 600 is provided on the base plate 60, and a second mounting plate 620 is provided at the bottom of the circular through hole 600. In this embodiment, the second mounting plate 620 is a long strip plate, and the second mounting plate 620 is arranged perpendicular to the length direction of the base plate 60. This arrangement can simplify the structure and the operating procedures. Of course, the second mounting plate 620 does not necessarily have to be a long strip plate, as long as it can be used to fix the rotary drive device.
[0085] A rotary drive device is provided at the bottom of the second mounting plate 620 , and a turntable 621 is provided on the rotating shaft of the rotary drive device. The rotation center of the turntable 621 coincides with the rotation center of the circular through hole 600 , and there is a gap between the turntable 621 and the circular through hole 600 .
[0086] In this embodiment, the rotary drive device is a rotary cylinder 622. Of course, the rotary drive device does not necessarily have to be a rotary cylinder, but can also be a device such as a motor that can provide rotary motion.
[0087] An extended air nozzle 623 is provided on the rotary cylinder 622 , and the extended air nozzle 623 passes through the second mounting plate 620 and the rotating disk 621 .
[0088] The upper surface of the turntable 621 is provided with crisscrossed longitudinal air grooves 6211 and transverse air grooves 6212. The extension length of the longitudinal air grooves 6211 is less than the length of the mold, and the extension length of the transverse air grooves 6212 is less than the width of the mold. The extended air nozzle 623 is connected to the longitudinal air grooves 6211 and the transverse air grooves 6212. In this embodiment, the number of the transverse air grooves 6212 is five, and the number of the longitudinal air grooves 6211 is one. With the above arrangement, when the bottom end of the extended air nozzle 623 is connected to the negative pressure source, the longitudinal air grooves 6211 and the transverse air grooves 6212 can form a negative pressure to adsorb the mold, preventing the mold from moving during the rotation process.
[0089] Baffles 64 are provided on both sides of the upper surface of the base plate 60 along the length direction, and the top of the baffles 64 is provided with a round chamfer 640. The baffles 64 adopt a segmented structure, and are locked by bolts from the bottom of the base plate 60. The setting of the baffles 64 can further prevent the mold from falling from the base plate 60.
[0090] An integral shield assembly is provided on the frame 1, and inspection doors are provided on the four sides of the integral shield assembly; a control panel assembly and a human-machine interaction interface are provided on the front of the integral shield assembly; and a laminar air supply unit is provided on the top of the integral shield assembly.
[0091] The above components are mature prior art and have been disclosed in the patent documents previously applied for by the applicant, and their specific structures will not be described here.
[0092] Fig.13 This is the layout diagram of the automatic loading and unloading equipment used in conjunction with the hot bending machine in this solution.
[0093] The setting of two sets of mold transmission transition devices 6 can make the double-station automatic loading and unloading equipment of this scheme be used with two hot bending machines at the same time. The double-station automatic loading and unloading equipment is arranged next to two parallel hot bending machines, so that the two sets of mold transmission transition devices 6 are respectively connected to the mold outlet and mold inlet of the two hot bending machines. When starting work, the mold is provided to the mold cache and conveying mechanism in advance or manually, and the XZ-axis handling module 5 picks up the mold from the mold cache and conveying mechanism 3 and transports it to the mold cleaning component 4. The XZ-axis handling module 5 further picks up the upper mold, and the mold cleaning component 4 performs the mold cleaning action. The manipulator 2 picks up the workpiece to be processed and puts it into the lower mold after precise positioning. The XZ-axis handling module 5 closes the upper mold on the lower mold, and the XZ-axis handling module 5 then puts the mold filled with the workpiece The mold is transported to the mold transmission transition device 6, the mold transmission transition device 6 rotates and transports the mold, and transports the mold to the hot bending machine. After processing by the hot bending machine, the mold is output from the mold outlet of the hot bending machine and returned to the mold transmission transition device 6, and the XZ-axis transport module 5 transports the mold from the XZ-axis transport module 5 to the mold cleaning component 4, and performs the same mold opening action. The manipulator 2 takes out the processed workpiece, and the mold is cleaned. The manipulator 2 puts the workpiece to be processed into the lower mold. After the mold closing action, the XZ-axis transport module 5 transports the mold filled with the workpiece to the mold transmission transition device 6 again to form a cycle. After all processing is completed, the mold with the workpiece taken out will be transported to the mold cache and conveying mechanism 3 by the XZ-axis transport module 5 to store the mold.
[0094] This solution solves the problems of unreasonable layout, large floor space and high production cost caused by the combination of automatic loading and unloading equipment and hot bending machines in the prior art through a new structural design.
Claims
1. A double-station automatic loading and unloading device for a hot bending machine, comprising a frame, a manipulator, an upper bin assembly, a lower bin assembly, an XZ axis handling module and two sets of mold cleaning assemblies; the manipulator is arranged on the frame; the upper bin assembly and the lower bin assembly are respectively arranged on both sides of the X axis direction of the manipulator, characterized in that: A mold buffer and conveying mechanism for conveying and storing molds is provided on one side of the manipulator in the Y-axis direction, and the two sets of mold cleaning components are respectively arranged on both sides of the mold buffer and conveying mechanism; an XZ-axis handling module stands above the mold buffer and conveying mechanism; A set of mold transmission transition devices for connecting to the hot bending machine is provided on both sides of the frame in the X-axis direction, and the mold transmission transition devices are located outside the mold cleaning assembly; The XZ axis handling module comprises an XZ axis bracket, at both ends of which a group of X axis driving devices are respectively arranged, a Z axis driving device is arranged on the slide of the X axis driving device, and a mold clamping device is arranged on the slide of the Z axis driving device.
2. The double-station automatic loading and unloading equipment for hot bending machines according to claim 1 is characterized in that: The mold cache and conveying mechanism includes a conveyor belt assembly, a transfer platform assembly located at one end away from the manipulator and below the conveyor belt assembly, a mold cache lifting mechanism located on both sides of the transfer platform assembly, and a lever assembly capable of moving the mold between the transfer platform assembly and the mold cache lifting mechanism.
3. The double-station automatic loading and unloading equipment for hot bending machines according to claim 2 is characterized in that: The conveyor belt assembly includes one or more conveyor belt fixing plates, which are arranged on the transfer mold bottom plate through one or more conveyor belt supporting vertical plates; A conveyor belt driving shaft is rotatably provided at one end of the conveyor belt fixing plate, a second synchronous belt pulley is provided at one end of the conveyor belt driving shaft, and a third synchronous belt pulley is provided at the other end of the conveyor belt driving shaft; An adjustment hole is provided at the other end of the conveyor belt fixing plate, a tensioning driven shaft parallel to the conveyor belt driving shaft is provided in the adjustment hole, an adjustment bolt extending into the adjustment hole is provided at the end of the conveyor belt fixing plate, the adjustment bolt is connected to the tensioning driven shaft by a thread, and the distance between the tensioning driven shaft and the conveyor belt driving shaft can be adjusted by rotating the adjustment bolt; A fourth driven wheel is rotatably provided on the tension driven shaft, and a second synchronous belt is provided between the third synchronous belt wheel and the fourth driven wheel; A rotation driving device is arranged on the frame, a first synchronous belt pulley is arranged on the output shaft of the rotation driving device, and a first synchronous belt is arranged between the first synchronous belt pulley and the second synchronous belt pulley.
4. The double-station automatic loading and unloading equipment for hot bending machines according to claim 2 is characterized in that: The transfer platform assembly includes a lifting drive device disposed at the bottom of the mold transfer bottom plate, and the mold transfer bottom plate is also provided with more than two guide sleeves, guide pillars are provided in the guide sleeves, and a connecting bottom plate is provided at the bottom end of the guide pillars; the driving rod of the lifting drive device is connected to the connecting bottom plate; A transfer platform plate is arranged at the top end of the guide column, and conveyor belt avoidance grooves are arranged on both sides of the transfer platform plate along the X-axis direction.
5. The double-station automatic loading and unloading equipment for hot bending machines according to claim 2 is characterized in that: The lever assembly comprises a horizontally arranged translation driving device, and a lever group for making the mold translate is arranged on a slider of the translation driving device.
6. The double-station automatic loading and unloading equipment for hot bending machines according to claim 1 is characterized in that: The mold buffer lifting mechanism comprises a mold limiting frame fixed on the mold shifting bottom plate and a mold lifting driving device, and a buffer bracket is arranged on a slider of the mold lifting driving device.
7. The double-station automatic loading and unloading equipment for hot bending machines according to claim 1 is characterized in that: The mold transmission transition device comprises a base plate, a mold shifting assembly for translating the mold is arranged on one side of the base plate; and a turntable assembly for rotating the mold is arranged on the base plate.
8. The double-station automatic loading and unloading equipment for a hot bending machine according to claim 7 is characterized in that: The mold shifting assembly includes a mold shifting drive device arranged on the side of the substrate, a first mounting plate is provided on the slider of the mold shifting drive device, the middle part of the first mounting plate is connected to the slider, a claw lifting drive device is provided at each end of the first mounting plate, and a claw is provided on the driving rod of the claw lifting drive device.
9. The double-station automatic loading and unloading equipment for a hot bending machine according to claim 7, characterized in that: A circular through hole is provided on the base plate, a second mounting plate is provided at the bottom of the circular through hole, a rotary drive device is provided at the bottom of the second mounting plate, a turntable is provided on the rotating shaft of the rotary drive device, the rotation center of the turntable coincides with the rotation center of the circular through hole, and there is a gap between the turntable and the circular through hole.
10. The double-station automatic loading and unloading equipment for a hot bending machine according to claim 1, characterized in that: An integral shield assembly is arranged on the frame, and inspection doors are arranged on the four sides of the integral shield assembly; a control panel assembly and a human-machine interaction interface are arranged on the front of the integral shield assembly; and a laminar air supply unit is arranged on the top of the integral shield assembly.