A large-scale bamboo carbonization stainless steel kiln equipment

Abstract

The utility model belongs to the technical field of bamboo carbonization, and particularly relates to a large-scale bamboo carbonization stainless steel kiln loading equipment, including a base, a carbonization cellar and a cellar door, wherein the carbonization cellar is fixedly installed on the top of the base, and a carbonization device is arranged inside the carbonization cellar. The large-scale bamboo carbonization stainless steel kiln loading equipment, by setting a cellar loading unit, places the bamboo to be carbonized on the top of a placement plate, and then pushes the placement plate to push the placement plate into the carbonization cellar, when the two rollers at the rear end enter the slide rail, starts the telescopic member to pull up the two support wheels at the rear end, and then continues to push the placement plate inward, and finally starts the front telescopic member to retract the front support wheels, and then completely pushes the placement plate into the carbonization cellar to complete the cellar loading, without the need for the staff to manually put the bamboo into the carbonization cellar, thereby reducing the labor intensity and improving the carbonization efficiency, and solves the problem in the background technology that the bamboo needs to be manually put into the carbonization cellar when loading the bamboo, which increases the labor intensity of the staff and is inefficient.

Description

Technical Field

[0001] The utility model relates to the technical field of bamboo carbonization, in particular to large-scale bamboo carbonization stainless steel kiln equipment. Background Art

[0002] Bamboo plays a very important role in our daily life. It is an important raw material for papermaking, fiberboard, acetate fiber and nitrocellulose. Bamboo charcoal has a higher surface hardness than charcoal and can be used in the smelting industry and the production of activated carbon. In the process of bamboo charcoal processing, bamboo needs to be placed in a carbonization kiln for heating and carbonization.

[0003] The existing carbonization pits have high fuel consumption, low thermal efficiency, long production cycle, unstable product quality, and more importantly, the wood gas, wood tar and wood vinegar produced are not treated and directly discharged, causing great pollution to the environment.

[0004] For example, the Chinese patent has a simple structure, and the components are tightly connected. It is easy to operate, safe and stable, and efficient. The production process is fully enclosed and will not pollute the environment. After production, the gas containing a small amount of dust is processed through a flue gas filter and discharged into the air, which will not cause air pollution.

[0005] However, when loading bamboo into the carbonization cellar, the device needs to manually put the bamboo into the carbonization cellar, which increases the labor intensity of the staff and has low efficiency.

[0006] For this reason we urgently need to provide a kind of large-scale bamboo carbonization stainless steel kiln equipment. Utility Model Content

[0007] The utility model aims to provide a large-scale bamboo carbonization stainless steel kiln loading equipment to solve the problem in the above background technology that the bamboo needs to be manually placed into the carbonization kiln when loading the bamboo kiln, which increases the labor intensity of the staff and has low efficiency.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a large-scale bamboo carbonization stainless steel kiln equipment, comprising a base, a carbonization cellar and a cellar door, wherein the carbonization cellar is fixedly installed on the top of the base, the cellar door is hinged on the left and right sides of the front of the carbonization cellar, and a carbonization device is arranged inside the carbonization cellar.

[0009] The carbonization device comprises a kiln loading unit and a dust removal unit. The kiln loading unit is arranged inside the carbonization kiln, and the dust removal unit is arranged on the top of the carbonization kiln.

[0010] The cellar loading unit includes a slide rail, a placement plate, a connecting rod, a roller, a first connecting frame, a connecting piece, a support wheel, a second connecting frame and a telescopic piece. The slide rail is fixedly installed on the left and right sides of the bottom of the carbonization cellar, the placement plate is installed inside the carbonization cellar, the connecting rod is fixedly installed on the lower end of the placement plate, the roller is rotatably connected to the left and right sides of the connecting rod, the first connecting frame is fixedly installed on the bottom of the placement plate, one end of the connecting piece is rotatably connected to the inside of the first connecting frame, the support wheel is fixedly installed on one end of the connecting piece away from the first connecting frame, the second connecting frame is fixedly installed on the bottom of the placement plate, and one end of the telescopic piece is rotatably connected to the lower end of the second connecting frame.

[0011] Preferably, the dust removal unit includes a dust removal box, an exhaust fan, a connecting pipe, a filter, an activated carbon layer and an air outlet pipe. The dust removal box is installed at the rear end of the top of the carbonization kiln, the exhaust fan is installed at the front of the dust removal box, one end of the connecting pipe is connected to the output end of the exhaust fan, the filter is installed inside the dust removal box, the activated carbon layer is installed inside the dust removal box at the rear end of the filter, and the air outlet pipe is connected to the back of the dust removal box.

[0012] Preferably, one end of the telescopic member away from the second connecting frame is rotatably connected to the connecting member, and the telescopic member is extended and retracted to push the connecting member to rotate around the first connecting frame, thereby realizing the extension and storage of the support wheel.

[0013] Preferably, the connecting rod and the roller are evenly distributed at the bottom of the placement plate, a slide groove is opened inside the slide rail, and the roller is connected in the slide groove by rolling. The roller rolls along the inside of the slide rail, thereby facilitating the delivery of bamboo into the carbonization cellar and realizing cellar loading.

[0014] Preferably, the two support wheels at the rear end of the bottom of the placement plate are located at the front end of the rear end connecting rod. When loading the cellar, when the two rollers at the rear end of the placement plate enter the slide rail, the telescopic part is started to pull the two support wheels at the rear end to retract, thereby avoiding the support wheels from blocking the movement of the placement plate.

[0015] Preferably, the end of the connecting pipe away from the exhaust fan extends to the interior of the carbonization kiln, and the smoke generated during the carbonization of the bamboo is sucked into the dust removal box for treatment by the exhaust fan, thereby preventing the smoke from being directly discharged and causing air pollution.

[0016] Preferably, the upper surface of the placement board is provided with evenly distributed water leakage holes to prevent the moisture inside the bamboo from accumulating on the top of the placement board during carbonization, causing uneven carbonization of the bamboo below.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The large-scale bamboo carbonization stainless steel kiln loading equipment is provided with a kiln loading unit. The bamboo to be carbonized is placed on the top of a placement plate, and then the placement plate is pushed to push the placement plate into the carbonization kiln. When the two rollers at the rear end enter the slide rail, the telescopic member is started to pull up the two support wheels at the rear end and then the placement plate is pushed inward. Finally, the front telescopic member is started to retract the front support wheels, and then the placement plate is completely pushed into the carbonization kiln to complete the kiln loading. There is no need for workers to manually place the bamboo into the carbonization kiln, which reduces labor intensity and improves carbonization efficiency. This solves the problem in the background technology that when loading bamboo into the kiln, the bamboo needs to be manually placed into the carbonization kiln, which increases the labor intensity of workers and has low efficiency.

[0019] 2. This large-scale bamboo carbonization stainless steel kiln equipment is equipped with a dust removal unit. The smoke generated during carbonization is sucked into the dust removal box through the connecting pipe by the exhaust fan, and then discharged from the air outlet pipe after being filtered by the filter screen and the activated carbon layer, so as to avoid direct emission of smoke and pollution to the surrounding environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the internal structure of the carbonization kiln of the utility model;

[0022] Figure 3 This is a schematic diagram of the placement plate structure of the utility model;

[0023] Figure 4 This is a structural exploded view of the connection between the placement plate and the support wheel of the utility model;

[0024] Figure 5 It is a schematic diagram of the structure of the dust removal unit of the utility model.

[0025] In the figure: 1. base; 2. carbonization cellar; 3. cellar door; 401. slide rail; 402. placement plate; 403. connecting rod; 404. roller; 405. first connecting frame; 406. connecting piece; 407. supporting wheel; 408. second connecting frame; 409. telescopic piece; 501. dust removal box; 502. exhaust fan; 503. connecting pipe; 504. filter screen; 505. activated carbon layer; 506. air outlet pipe. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-Figure 5 , the utility model provides a technical solution:

[0028] Embodiment 1:

[0029] A large-scale bamboo carbonization stainless steel kiln loading equipment comprises a base 1, a carbonization cellar 2 and a cellar door 3. The carbonization cellar 2 is fixedly installed on the top of the base 1. The interior of the carbonization cellar 2 is made of stainless steel to prevent the interior of the carbonization cellar 2 from rusting due to long-term use. The cellar body can carbonize bamboo on a large scale. Compared with a carbonization furnace, more bamboo can be carbonized at one time with high efficiency. The cellar door 3 is hinged to the left and right sides of the front of the carbonization cellar 2. A cellar loading device is arranged inside the carbonization cellar 2.

[0030] The cellar loading device comprises a cellar loading unit and a dust removal unit. The cellar loading unit is arranged inside the carbonization cellar 2 , and the dust removal unit is arranged on the top of the carbonization cellar 2 .

[0031] The cellar loading unit includes a slide rail 401, a placement plate 402, a connecting rod 403, a roller 404, a first connecting frame 405, a connecting piece 406, a supporting wheel 407, a second connecting frame 408 and a telescopic piece 409. The slide rail 401 is fixedly installed on the left and right sides of the bottom of the carbonization cellar 2, the placement plate 402 is installed inside the carbonization cellar 2, the connecting rod 403 is fixedly installed on the lower end of the placement plate 402, the connecting rod 403 and the roller 404 are evenly distributed at the bottom of the placement plate 402, a slide groove is provided inside the slide rail 401, and the roller 404 is connected to the inside of the slide groove by rolling. The roller 404 rolls along the inside of the slide rail 401, so as to facilitate the bamboo to be sent into the carbonization cellar 2 to realize the cellar loading, and the roller 404 is rotatably connected to the left and right sides of the connecting rod 403, the first connecting frame 405 is fixedly installed at the bottom of the placement plate 402, and one end of the connecting piece 406 is rotatably connected The two support wheels 407 are located at the front end of the rear connecting rod 403 at the bottom of the placing plate 402. When loading the cellar, when the two rollers 404 at the rear end of the placing plate 402 enter the slide rail 401, the telescopic member 409 is started to pull up the two support wheels 407 at the rear end, thereby preventing the support wheels 407 from blocking the movement of the placing plate 402. The second connecting frame 408 is fixedly installed at the bottom of the placing plate 402, and one end of the telescopic member 409 is rotatably connected to the lower end inside the second connecting frame 408. The end of the telescopic member 409 away from the second connecting frame 408 is rotatably connected to the connecting member 406. The telescopic member 409 is extended and retracted to push the connecting member 406 to rotate around the first connecting frame 405, thereby realizing the extension and storage of the support wheels 407.

[0032] Embodiment 2:

[0033] On the basis of Example 1: the dust removal unit includes a dust removal box 501, an exhaust fan 502, a connecting pipe 503, a filter 504, an activated carbon layer 505 and an air outlet pipe 506. The dust removal box 501 is installed at the top rear end of the carbonization kiln 2, and the exhaust fan 502 is installed on the front of the dust removal box 501. One end of the connecting pipe 503 is connected to the output end of the exhaust fan 502, and the end of the connecting pipe 503 away from the exhaust fan 502 extends to the inside of the carbonization kiln 2. The smoke generated during the carbonization of the bamboo is drawn into the dust removal box 501 for treatment by the exhaust fan 502, thereby avoiding direct discharge of the smoke and causing air pollution. The filter 504 is installed in the dust removal box 501, and impurities in the smoke are filtered through the filter 504. The activated carbon layer 505 is installed in the dust removal box 501 at the rear end of the filter 504 to adsorb harmful gases in the smoke. The air outlet pipe 506 is connected to the back of the dust removal box 501.

[0034] Embodiment three:

[0035] On the basis of the first embodiment: the upper surface of the placement board 402 is provided with evenly distributed water leakage holes to prevent the moisture inside the bamboo from accumulating on the top of the placement board 402 during carbonization, causing uneven carbonization of the bamboo below.

[0036] When in use, the bamboo to be carbonized is placed on the top of the placement plate 402, and then the placement plate 402 is pushed to push the placement plate 402 into the carbonization cellar 2. When the two rollers 404 at the rear end enter the slide rail 401, the telescopic member 409 is started to pull up the two support wheels 407 at the rear end and retract them, and then the placement plate 402 is continued to be pushed inward, and finally the front telescopic member 409 is started to retract the front support wheels 407, and then the placement plate 402 is completely pushed into the carbonization cellar 2 to complete the cellar loading, and then the cellar door 3 is closed to carbonize the bamboo, and the smoke generated during carbonization is sucked into the dust removal box 501 through the connecting pipe 503 in conjunction with the exhaust fan 502, and then discharged from the air outlet pipe 506 after being filtered by the filter screen 504 and the activated carbon layer 505. After the carbonization is completed, the cellar door 3 is opened, the placement plate 402 is pulled outward, and the carbonized bamboo is taken out.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A large-scale bamboo carbonization stainless steel kiln equipment, comprising a base (1), a carbonization cellar (2) and a cellar door (3), wherein the carbonization cellar (2) is fixedly mounted on the top of the base (1), and the cellar door (3) is hinged to the left and right sides of the front of the carbonization cellar (2), characterized in that: The carbonization kiln (2) is provided with a carbonization device inside; The carbonization device comprises a kiln loading unit and a dust removal unit, wherein the kiln loading unit is arranged inside the carbonization kiln (2), and the dust removal unit is arranged on the top of the carbonization kiln (2); The cellar loading unit comprises a slide rail (401), a placement plate (402), a connecting rod (403), a roller (404), a first connecting frame (405), a connecting piece (406), a supporting wheel (407), a second connecting frame (408) and a telescopic piece (409), wherein the slide rail (401) is fixedly mounted on the left and right sides of the bottom of the carbonization cellar (2), the placement plate (402) is mounted inside the carbonization cellar (2), the connecting rod (403) is fixedly mounted on the lower end of the placement plate (402), and the roller (40 4) is rotatably connected to the left and right sides of the connecting rod (403), the first connecting frame (405) is fixedly installed at the bottom of the placement plate (402), one end of the connecting member (406) is rotatably connected to the inside of the first connecting frame (405), the supporting wheel (407) is fixedly installed at the end of the connecting member (406) away from the first connecting frame (405), the second connecting frame (408) is fixedly installed at the bottom of the placement plate (402), and one end of the telescopic member (409) is rotatably connected to the lower end inside the second connecting frame (408).

2. A large-scale bamboo carbonization stainless steel kiln equipment according to claim 1, characterized in that: The dust removal unit comprises a dust removal box (501), an exhaust fan (502), a connecting pipe (503), a filter (504), an activated carbon layer (505) and an air outlet pipe (506); the dust removal box (501) is installed at the top rear end of the carbonization kiln (2); the exhaust fan (502) is installed at the front of the dust removal box (501); one end of the connecting pipe (503) is connected to the output end of the exhaust fan (502); the filter (504) is installed inside the dust removal box (501); the activated carbon layer (505) is installed inside the dust removal box (501) and is located at the rear end of the filter (504); and the air outlet pipe (506) is connected to the back of the dust removal box (501).

3. The large-scale bamboo carbonization stainless steel kiln equipment according to claim 1 is characterized by: One end of the telescopic member (409) away from the second connecting frame (408) is rotatably connected to the connecting member (406).

4. The large-scale bamboo carbonization stainless steel kiln equipment according to claim 1 is characterized by: The connecting rod (403) and the roller (404) are evenly distributed at the bottom of the placement plate (402); a slide groove is provided inside the slide rail (401), and the roller (404) is rollingly connected inside the slide groove.

5. The large-scale bamboo carbonization stainless steel kiln equipment according to claim 1 is characterized by: The two supporting wheels (407) at the rear end of the bottom of the placement plate (402) are located at the front end of the rear end connecting rod (403).

6. The large-scale bamboo carbonization stainless steel kiln equipment according to claim 2 is characterized by: One end of the connecting pipe (503) away from the exhaust fan (502) extends to the interior of the carbonization kiln (2).

7. The large-scale bamboo carbonization stainless steel kiln equipment according to claim 1 is characterized by: The upper surface of the placement plate (402) is provided with evenly distributed water leakage holes.

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