A large drum of a high-speed sectional warping machine for textile use
By setting up a spraying mechanism and a disassembly mechanism on the large drum of the high-speed stripping warping machine for textiles, the problems of lag and shortening of service life caused by friction between the drum and the bearing are solved, and more efficient lubrication and longer service life are achieved.
Patent Information
- Application Number
- CN202421360424.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The existing large drum of the high-speed stripping machine for textiles will experience rotational friction between the drum and the bearing after a long period of rotation, resulting in lag and deterioration of winding effect. Due to the high sealing ability, it is difficult for staff to lubricate the bearing in time, resulting in shortening of service life.
A large drum consisting of a bracket and a spraying mechanism is designed that can spray lubricant uniformly on the surface of the drum and the bearing, reduce friction, and simplify the lubrication process by disassembly mechanism.
Through the arrangement of the spraying mechanism, friction on the surface of the drum is reduced, the service life of the equipment is extended, and the production efficiency is improved.
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Figure CN222715536U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to high-speed sectional warping machines, in particular to a large roller of a high-speed sectional warping machine for textiles. Background Art
[0002] High-speed slitting and warping machines are used to slitting and warping yarns or other textile materials at high speed to improve production efficiency and fabric quality. They precisely control the tension and arrangement of the yarns so that the yarns are evenly and tightly arranged on the warp beam, providing high-quality warp yarns for subsequent weaving processes. As one of the most important components of the warping machine, the requirements for large rollers are becoming increasingly higher. Therefore, there is a particular need for a large roller for a high-speed slitting and warping machine for textiles.
[0003] However, the existing large roller of the high-speed slitting warping machine for textile use will gradually increase the rotational friction between the roller and the bearing after a long period of rotation, which will cause the large roller to get stuck and the winding effect to deteriorate when rotating. The connection between the existing large roller and the bearing is relatively sealed, and the staff cannot lubricate the bearing in a timely and effective manner, which ultimately shortens the service life of the large roller. Utility Model Content
[0004] The purpose of the utility model is to provide a large roller of a high-speed slitting warping machine for textiles, so as to solve the problem that the existing large roller based on the high-speed slitting warping machine for textiles proposed in the above background technology will gradually increase the rotational friction between the roller and the bearing after long-term rotation, thereby causing the large roller to become stuck and the winding effect to deteriorate when rotating, and the connection position between the existing large roller and the bearing is relatively sealed, and the staff cannot timely and effectively lubricate the bearing, which ultimately leads to the problem of shortening the service life of the large roller.
[0005] To achieve the above object, the utility model provides the following technical solution: a large drum of a high-speed sectional warping machine for textile use, comprising a bracket and a spraying mechanism, a spraying mechanism is arranged on one side of the surface of the bracket, and a disassembly mechanism is arranged on the surface of the bracket;
[0006] The spray mechanism includes a through groove, an oil storage box, a spray component, a feed port, a slope plate, a spray pipe and a control valve. A through groove is provided on one side of the surface of the bracket, an oil storage box is connected to one side of the bracket, a spray component is embedded in the through groove, a feed port is provided on one side of the surface of the oil storage box, a slope plate is installed in the oil storage box, a spray pipe is installed on one side of the spray component, and a control valve is connected to one side of the surface of the spray component.
[0007] Preferably, four groups of spray pipes are provided, and the spray pipes are distributed at equal intervals in the spray assembly.
[0008] Preferably, one side of the control valve penetrates the bracket, and the penetration groove is aligned with the oil storage box.
[0009] Preferably, two groups of the slope plates are provided, and one side of the slope plates is in contact with the through groove.
[0010] Preferably, the disassembly mechanism includes an installation groove, a connecting shaft, a groove, a first thread groove, a roller, a bolt, a second thread groove and a protective cover. The surface of the bracket is provided with an installation groove, a connecting shaft is embedded in the interior of the installation groove, one side of the surface of the connecting shaft is provided with a groove, one end of the connecting shaft is provided with a first thread groove, a roller is embedded in the interior of the groove, the interior of the first thread groove is threadedly connected to a bolt, one side of the surface of the roller is provided with a second thread groove, and the other side of the bolt is threadedly connected to a protective cover.
[0011] Preferably, the first thread groove and the second thread groove are positioned relatively to each other, and one end of the bolt is threadedly connected to the inside of the second thread groove.
[0012] Preferably, the first thread groove passes through the connecting shaft, and one side of the protective sleeve is tightly fitted to the connecting shaft.
[0013] Compared with the prior art, the beneficial effect of the utility model is that the large roller based on the high-speed slitting warping machine for textile use can evenly spray lubricant on the surface of the roller and the bearing through the setting of the spraying mechanism, thereby reducing the friction on the surface of the roller, thereby extending the service life of the equipment and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the side view of the appearance structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the partial sectional exploded structure of the spraying mechanism of the utility model;
[0016] Figure 3 This is a schematic diagram of the exploded structure of the disassembly mechanism parts of the utility model;
[0017] Figure 4 For this utility model Figure 2 Enlarged structural diagram at A in the middle.
[0018] In the figure: 1. bracket; 2. spraying mechanism; 201. through groove; 202. oil storage box; 203. spray assembly; 204. feed port; 205. slope plate; 206. spray pipe; 207. control valve; 3. disassembly mechanism; 301. installation groove; 302. connecting shaft; 303. groove; 304. first thread groove; 305. roller; 306. bolt; 307. second thread groove; 308. protective cover. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-4 The utility model provides a technical solution: a large drum of a high-speed sectional warping machine for textile use, comprising a bracket 1 and a spraying mechanism 2, a spraying mechanism 2 is arranged on one side of the surface of the bracket 1, and a disassembly mechanism 3 is arranged on the surface of the bracket 1;
[0021] The spray mechanism 2 includes a through groove 201, an oil storage box 202, a spray component 203, a feed port 204, a gradient plate 205, a spray pipe 206 and a control valve 207. A through groove 201 is provided on one side of the surface of the bracket 1, and the oil storage box 202 is connected to one side of the bracket 1. The spray component 203 is embedded in the through groove 201. A feed port 204 is provided on one side of the surface of the oil storage box 202. The gradient plate 205 is installed inside the oil storage box 202. A spray pipe 206 is installed on one side of the spray component 203. The control valve 207 is connected to one side of the surface of the spray component 203. Through the arrangement of the through groove 201, the oil storage box 202, the spray component 203, the feed port 204, the gradient plate 205, the spray pipe 206 and the control valve 207, the roller 305 needs to be lubricated during the high-speed operation of the drum. Therefore, first, the oil is injected into the oil storage box 202 through the feed port 204, and a part of the oil will enter the through groove 201. When oil spray lubrication is required, the control valve 207 is opened, and the spray component 203 is embedded in the through groove 201 opened on one side of the surface of the bracket 1. The oil flows into the spray component 203 through the guidance of the slope plate 205. A spray pipe 206 is designed inside the spray component 203 to evenly distribute and spray the oil onto the connecting shaft 302. Through the coordinated work of the above-mentioned parts, the spray mechanism 2 can achieve efficient and uniform spraying operations. The oil enters the spray component 203 from the oil storage box 202 through the guidance of the slope plate 205, and is then evenly sprayed to the target area through the spray pipe 206. The control valve 207 provides precise adjustment of the spraying process to ensure that the spraying effect and efficiency meet the expected requirements.
[0022] Furthermore, four groups of spray pipes 206 are provided, and the spray pipes 206 are evenly distributed in the spray assembly 203. Through the setting of the spray pipes 206, the spray pipes 206 are installed on one side of the spray assembly 203, and the oil is evenly sprayed to the target area through multiple nozzles of the spray pipes 206. The design and distribution of the nozzles can ensure the uniformity and coverage of the spraying, thereby increasing the service life of the mechanism.
[0023] Furthermore, one side of the control valve 207 passes through the bracket 1, and the positions of the through groove 201 and the oil storage box 202 are relatively aligned. Through the setting of the control valve 207, the control valve 207 is connected to one side of the surface of the spray component 203. The control valve 207 is used to adjust the spraying amount and spraying time of the spray component 203. By adjusting the control valve 207, the flow rate of the oil can be controlled, thereby achieving precise control of the spraying process.
[0024] Furthermore, two groups of slope plates 205 are provided, one side of the slope plates 205 is fitted with the through groove 201, and through the arrangement of the slope plates 205, the slope plates 205 are arranged at the bottom of the oil storage box 202 and have a certain inclination angle. Its function is to guide the oil in the oil storage box 202 to flow in a specific direction, ensuring that the oil can flow smoothly into the spray assembly 203.
[0025] Furthermore, the disassembly mechanism 3 includes a mounting groove 301, a connecting shaft 302, a groove 303, a first thread groove 304, a roller 305, a bolt 306, a second thread groove 307 and a protective sleeve 308. The surface of the bracket 1 is provided with a mounting groove 301, the interior of the mounting groove 301 is embedded with the connecting shaft 302, one side of the surface of the connecting shaft 302 is provided with a groove 303, one end of the connecting shaft 302 is provided with a first thread groove 304, the interior of the groove 303 is embedded with the roller 305, the interior of the first thread groove 304 is threadedly connected with the bolt 306, one side of the surface of the roller 305 is provided with a second thread groove 307, and the other side of the bolt 306 is threadedly connected with the protective sleeve 308. 04. The roller 305, the bolt 306, the second thread groove 307 and the protective cover 308 are arranged. When the large roller needs to be inspected and repaired, during installation, the connecting shaft 302 is embedded in the installation groove 301, and the bolt 306 is screwed into the first thread groove 304 and the second thread groove 307 through threaded connection to fix the roller 305. The protective cover 308 provides additional protection to ensure a reliable connection. When disassembly is required, it is only necessary to rotate the bolt 306 counterclockwise to remove it from the second thread groove 307 and the first thread groove 304, and the roller 305 can be removed from the connecting shaft 302 to complete the disassembly operation. Through this design, the disassembly mechanism 3 provides an efficient and reliable connection method, while ensuring stability and durability under high loads and harsh environments.
[0026] Furthermore, the positions of the first thread groove 304 and the second thread groove 307 are relatively aligned, and one end of the bolt 306 is threadedly connected to the inside of the second thread groove 307. Through the arrangement of the first thread groove 304 and the bolt 306, one end of the connecting shaft 302 is provided with a first thread groove 304, and the first thread groove 304 runs through the connecting shaft 302. One end of the bolt 306 is threadedly connected to the inside of the first thread groove 304, providing the functions of fixing and disassembling the connecting shaft 302.
[0027] Furthermore, the first thread groove 304 runs through the connecting shaft 302, and one side of the protective sleeve 308 fits tightly with the connecting shaft 302. Through the setting of the connecting shaft 302 and the protective sleeve 308, the connecting shaft 302 is embedded in the installation groove 301 to provide the main support and connection functions. A groove 303 is provided on the surface of one side of the connecting shaft 302 for installing and fixing the roller 305. The other side of the bolt 306 is threadedly connected with the protective sleeve 308, and one side of the protective sleeve 308 fits tightly with the connecting shaft 302. Through the setting of the protective sleeve 308, the bolt 306 can be protected from the influence of the external environment, prevent loosening and corrosion, and extend the service life.
[0028] Working principle: When oil spray lubrication is required, open the control valve 207, the spray assembly 203 is embedded in the through groove 201 opened on one side of the surface of the bracket 1, and the oil flows into the spray assembly 203 through the guidance of the slope plate 205. The spray pipe 206 is designed inside the spray assembly 203 to evenly distribute and spray the oil onto the connecting shaft 302. Through the coordinated work of the above-mentioned parts, the spray mechanism 2 can achieve efficient and uniform spraying operations. The oil enters the spray assembly 203 from the oil storage box 202 through the guidance of the slope plate 205, and is then evenly sprayed to the target area through the spray pipe 206. The control valve 20 7 provides precise adjustment of the spraying process to ensure that the spraying effect and efficiency meet the expected requirements. When the large roller needs to be inspected and repaired, during installation, the connecting shaft 302 is embedded in the installation groove 301, and the bolt 306 is screwed into the first thread groove 304 and the second thread groove 307 through threaded connection to fix the roller 305. The protective sleeve 308 provides additional protection to ensure a reliable connection. When disassembly is required, just rotate the bolt 306 counterclockwise to remove it from the second thread groove 307 and the first thread groove 304, and the roller 305 can be removed from the connecting shaft 302 to complete the disassembly operation.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A large drum of a high-speed sectional warping machine for textile use, comprising a support (1) and a spraying mechanism (2), characterized in that: A spraying mechanism (2) is provided on one side of the surface of the bracket (1), and a disassembly mechanism (3) is provided on the surface of the bracket (1); The spray mechanism (2) comprises a through groove (201), an oil storage box (202), a spray assembly (203), a feed port (204), a gradient plate (205), a spray pipe (206) and a control valve (207); a through groove (201) is provided on one side of the surface of the bracket (1); an oil storage box (202) is connected to one side of the bracket (1); a spray assembly (203) is embedded in the through groove (201); a feed port (204) is provided on one side of the surface of the oil storage box (202); a gradient plate (205) is installed in the oil storage box (202); a spray pipe (206) is installed on one side of the spray assembly (203); and a control valve (207) is connected to one side of the surface of the spray assembly (203).
2. The large drum of a high-speed sectional warping machine for textile use according to claim 1, characterized in that: Four groups of the spray pipes (206) are provided, and the spray pipes (206) are distributed at equal intervals in the spray assembly (203).
3. The large drum of a high-speed sectional warping machine for textile use according to claim 1, characterized in that: One side of the control valve (207) penetrates the bracket (1), and the penetration groove (201) and the oil storage box (202) are aligned with each other.
4. The large drum of a high-speed sectional warping machine for textile use according to claim 1, characterized in that: Two groups of the slope plates (205) are provided, and one side of the slope plates (205) is in contact with the through groove (201).
5. The large drum of a high-speed sectional warping machine for textile use according to claim 1, characterized in that: The disassembly mechanism (3) comprises a mounting groove (301), a connecting shaft (302), a groove (303), a first thread groove (304), a roller (305), a bolt (306), a second thread groove (307) and a protective sleeve (308). The mounting groove (301) is provided on the surface of the bracket (1), the connecting shaft (302) is embedded in the mounting groove (301), one side of the surface of the connecting shaft (302) is provided with a groove (303), one end of the connecting shaft (302) is provided with a first thread groove (304), the roller (305) is embedded in the groove (303), the bolt (306) is threadedly connected to the inside of the first thread groove (304), the second thread groove (307) is provided on one side of the surface of the roller (305), and the protective sleeve (308) is threadedly connected to the other side of the bolt (306).
6. The large drum of a high-speed sectional warping machine for textile use according to claim 5, characterized in that: The first thread groove (304) and the second thread groove (307) are positioned relatively to each other, and one end of the bolt (306) is threadedly connected to the inside of the second thread groove (307).
7. The large drum of a high-speed sectional warping machine for textile use according to claim 5, characterized in that: The first thread groove (304) passes through the connecting shaft (302), and one side of the protective sleeve (308) is tightly fitted to the connecting shaft (302).