A multi-roll composite calendering equipment for SMS nonwoven fabrics

By designing the SMS non-woven multi-roll composite calendering equipment, the non-woven fabric is calendered and heated by calendering rollers and heating rollers, the problem of too short heat and pressure time caused by inconvenient adjustment of the pressure roller components in the prior art is solved, and effective calendering and continuous heating of non-woven fabrics of different thicknesses is achieved, and uniformity and quality of the calendering effect are improved.

CN222715629UActive Publication Date: 2025-04-04GUANGDONG TIANHUA NONWOVEN FABRIC IND CO LTD
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Patent Information

Application Number
CN202520299491.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2025-04-04
Estimated Expiration
2035-02-25

AI Technical Summary

Technical Problem

The rolling assembly of the existing three-roll calender is inconvenient for adjustment, resulting in the fabric being only hot-pressed once during the hot-pressing process, and the heat and pressure time is short, so the expected calendering effect cannot be achieved.

Method used

A SMS non-woven multi-roll composite calendering equipment is designed, and the non-woven fabric is calendered and heated by calendering rollers and heating rollers. The pressure is adjusted through the spring telescopic rod and the mounting frame, and the non-woven fabric is continuously heated and moved by the feed roller and the discharge roller.

Benefits of technology

Effective calendering and continuous heating of non-woven fabrics of different thicknesses are achieved, the heating and compression time of non-woven fabrics during the hot pressing process is extended, and the uniformity and quality of the calendering effect are improved.

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Abstract

The utility model relates to the technical field of calendering equipment, and specifically to a multi-roller composite calendering equipment for SMS non-woven fabrics, comprising a base, a feed roller for feeding and a discharge roller for discharging are rotatably arranged on the top of the base, a frame is arranged on the top of the base, a spring telescopic rod is arranged inside the frame, a mounting frame is arranged at the telescopic end of the spring telescopic rod, a calendering roller for calendering the non-woven fabric is rotatably arranged inside the mounting frame, heating rollers for heating the non-woven fabric are also rotatably arranged on both sides of the interior of the frame, the non-woven fabric can be calendered by the calendering roller, and at the same time, the spring telescopic rod cooperates with the mounting frame to calender non-woven fabrics of different thicknesses, and when the non-woven fabric needs to be continuously heated afterwards, the feed roller can be rotated back and forth so that the non-woven fabric is always moving on the surface of the heating roller, and the non-woven fabric can also be always in a heated state.
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Description

Technical Field

[0001] The utility model relates to the technical field of calendering equipment, in particular to a multi-roller composite calendering equipment for SMS non-woven fabrics. Background Art

[0002] Three-roll calender is a kind of equipment used to improve the glossiness of paper surface. It is a kind of calendering and glazing process. After the printed surface is coated, wait for the glazing layer to dry. If the smoothness and glossiness of the glazing layer need to be improved again, it can be calendered by calender. Generally, the glossiness of glazing is about 65-85%, and it can reach more than 90-95% after calendering.

[0003] Chinese patent authorization announcement number CN210916667U discloses a three-roll non-woven composite calender, including a frame and an upper roller, a middle roller and a lower roller arranged in the frame, both side walls of the frame are provided with strip holes, both ends of the upper roller, the middle roller and the lower roller are connected with sliders through rotating drums, the slider on the middle roller is fixedly connected to the side wall of the strip hole, the frame is provided with a position adjustment mechanism matching the upper roller and the lower roller, and the middle roller is provided with a temperature adjustment mechanism. The utility model is convenient for adjusting the position of the upper roller and the lower roller, and is convenient for the use of materials of different thicknesses. At the same time, when the temperature rises to a specified position, the electric heating tube can be turned off to prevent accidents, and it can be automatically started when the temperature is normal, which is convenient for people to use.

[0004] The roller assembly in the above-mentioned calender is not convenient to adjust when the frame is working, resulting in the cloth being subjected to heat pressing only once during the heat pressing process. Therefore, the cloth is subjected to heat and pressing for a short time, which makes it impossible for the cloth to achieve the expected calendering effect, and is not conducive to current use. Utility Model Content

[0005] In view of the above problems, a multi-roller composite calendering equipment for SMS non-woven fabric is provided. The calendering roller can be used to calender the non-woven fabric. At the same time, the spring telescopic rod cooperates with the mounting frame to calender non-woven fabrics of different thicknesses. When the non-woven fabric needs to be continuously heated, the feed roller can be rotated back and forth so that the non-woven fabric is always moving on the surface of the heating roller, and the non-woven fabric can always be in a heated state.

[0006] To solve the problems of the prior art, the utility model provides a multi-roll composite calendering device for SMS non-woven fabric, comprising a base, a rotatable feed roller and a discharging roller are arranged on the top of the base, a frame is arranged on the top of the base, a spring telescopic rod is arranged inside the frame, a mounting frame is arranged at the telescopic end of the spring telescopic rod, a calendering roller for calendering the non-woven fabric is rotatably arranged inside the mounting frame, heating rollers for heating the non-woven fabric are also rotatably arranged on both sides of the interior of the frame, a heating rod is arranged inside the heating roller, and a plurality of exhaust holes for exhausting air are provided on the outer wall of the heating roller; a rectangular groove is provided on the top of the base, moving blocks are movably arranged on both sides of the interior of the rectangular groove, and a guide roller for guiding the non-woven fabric is rotatably arranged on the top of the moving block; a guide rod is movably arranged between the two moving blocks, and the two ends of the guide rod are respectively connected to the inner walls of the two sides of the rectangular groove.

[0007] Preferably, a motor is provided at the front end of the base, and the output shaft of the motor is provided with a rotating rod through a coupling, one end of the rotating rod extends to the interior of the rectangular groove and is rotatably connected to the inner wall of the rectangular groove, a gear is provided on the outside of the rotating rod, and racks meshing with the gears are provided on opposite sides of the two moving blocks.

[0008] Preferably, a limiting block is provided on one side of the rack, and a limiting groove for the limiting block to move is formed on the inner wall of the rectangular groove.

[0009] Compared with the prior art, the utility model has the following beneficial effects: non-woven fabrics can be calendered by the calendering roller, and non-woven fabrics of different thicknesses can be calendered by the spring telescopic rod working in conjunction with the mounting frame. When the non-woven fabric needs to be continuously heated, the feed roller can be rotated back and forth so that the non-woven fabric is always moving on the surface of the heating roller, and the non-woven fabric can also be always in a heated state.

[0010] The motor drives the rotating rod to rotate, and the gear outside the rotating rod also rotates, further cooperating with the rack on the side wall of the moving block to drive the two moving blocks closer to or away from each other, so as to facilitate the adjustment of the angle of the non-woven fabric when heated, so that the non-woven fabric is heated more evenly. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the overall structure of a multi-roll composite calendering equipment for SMS non-woven fabrics;

[0012] Figure 2 It is a structural schematic diagram of some components in a multi-roll composite calendering device for SMS nonwoven fabrics;

[0013] Figure 3 It is a schematic diagram of the internal structure of the installation frame in the SMS nonwoven multi-roll composite calendering equipment;

[0014] Figure 4 It is a schematic diagram of the internal structure of a heating roller in a multi-roll composite calendering device for SMS nonwoven fabrics;

[0015] Figure 5 It is a structural schematic diagram of a transfer rod in a multi-roll composite calendering equipment for SMS nonwoven fabrics;

[0016] Figure 6 The present invention is a schematic diagram of the structure of gears and racks in a multi-roll composite calendering device for SMS nonwoven fabrics.

[0017] The numbers in the figure are: 1. base; 2. feed roller; 3. guide roller; 4. frame; 5. discharge roller; 6. motor; 7. moving block; 8. heating roller; 9. calendering roller; 10. mounting frame; 11. spring telescopic rod; 12. heating rod; 13. rotating rod; 14. rack; 15. limit block; 16. gear; 17. guide rod. DETAILED DESCRIPTION

[0018] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0019] like Figures 1 to 6 As shown, the utility model provides: a multi-roll composite calendering device for SMS non-woven fabric, comprising a base 1, a rotatable feed roller 2 and a discharge roller 5 are arranged on the top of the base 1, a frame 4 is arranged on the top of the base 1, a spring telescopic rod 11 is arranged inside the frame 4, and a mounting frame 10 is arranged at the telescopic end of the spring telescopic rod 11, a calendering roller 9 for calendering the non-woven fabric is rotatably arranged inside the mounting frame 10, heating rollers 8 for heating the non-woven fabric are also rotatably arranged on both sides of the interior of the frame 4, a heating rod 12 is arranged inside the heating roller 8, and a plurality of exhaust holes for exhausting air are provided on the outer wall of the heating roller 8, a rectangular groove is provided on the top of the base 1, moving blocks 7 are movably arranged on both sides of the interior of the rectangular groove, a guide roller 3 for guiding the non-woven fabric is rotatably arranged on the top of the moving block 7, a guide rod 17 is movably arranged between the two moving blocks 7, and the two ends of the guide rod 17 are respectively connected to the inner walls of the two sides of the rectangular groove.

[0020] The non-woven fabric can be calendered by the calendering roller 9, and the spring telescopic rod 11 cooperates with the mounting frame 10 to calender non-woven fabrics of different thicknesses. When the non-woven fabric needs to be continuously heated, the feed roller 2 can be rotated back and forth so that the non-woven fabric is always moving on the surface of the heating roller 8, and the non-woven fabric can also be kept in a heated state.

[0021] The heating rod 12 inside the heating roller 8 can continuously heat the non-woven fabric. This ensures that the non-woven fabric can obtain a uniform and stable temperature throughout the entire production process. At the same time, in order to ensure the optimization of the heating effect, a plurality of exhaust holes are opened on the outer wall of the heating roller 8. The exhaust holes allow the hot air generated inside the heating roller 8 to be discharged smoothly, avoiding heat accumulation caused by excessive internal pressure. The non-woven fabric on the surface of the heating roller 8 can be heated uniformly and effectively, thereby ensuring the quality and production efficiency of the non-woven fabric.

[0022] The guide roller 3 can effectively guide the running path of the non-woven fabric. In this way, the non-woven fabric can remain flat when passing through the heating device, avoiding wrinkles caused by uneven heating or improper operation. The precise guiding effect of the guide roller 3 ensures the quality stability of the non-woven fabric during the production process, thereby improving the overall quality of the final product.

[0023] By using the guide rod 17, it is possible to ensure that the moving block 7 and the guide roller 3 maintain a high degree of stability during the movement, thereby avoiding any positional deviation. The guide rod 17 enables the moving block 7 and the guide roller 3 to move smoothly along a predetermined trajectory, ensuring that they do not deviate from the predetermined position during the movement.

[0024] like Figure 5 and Figure 6 As shown, a motor 6 is provided at the front end of the base 1, and a rotating rod 13 is provided on the output shaft of the motor 6 through a coupling. One end of the rotating rod 13 extends to the inside of the rectangular groove and is rotatably connected to the inner wall of the rectangular groove. A gear 16 is provided on the outside of the rotating rod 13, and racks 14 meshing with the gear 16 are provided on the opposite sides of the two moving blocks 7.

[0025] The motor 6 drives the rotating rod 13 to rotate, and at the same time, the gear 16 outside the rotating rod 13 also rotates, further cooperating with the rack 14 on the side wall of the moving block 7, thereby driving the two moving blocks 7 to move closer to or away from each other, thereby facilitating the adjustment of the angle of the non-woven fabric when heated, so that the non-woven fabric is heated more evenly.

[0026] like Figure 5 and Figure 6 As shown, a limiting block 15 is arranged on one side of the rack 14, and a limiting groove for the limiting block 15 to move is opened on the inner wall of the rectangular groove.

[0027] The limiting block 15 slides inside the limiting groove, ensuring that the rack 14 can be more stable when working with the gear 16, thereby avoiding the possible tooth stripping phenomenon. The rack 14 can maintain accurate cooperation with the gear 16 during the movement.

[0028] Working principle: During the calendering process of non-woven fabrics, one end of the non-woven fabric needs to be passed through the feed roller 2 and the guide roller 3 respectively to ensure that the non-woven fabric can enter the calendering equipment smoothly. Then, the non-woven fabric is placed on top of the two heating rollers 8 for the next step of heating and calendering. Subsequently, the non-woven fabric needs to be placed on top of the discharge roller 5 to complete the entire calendering process. When the non-woven fabric is placed on top of the two heating rollers 8, the operator can use the calendering roller 9 to perform a detailed calendering process on the non-woven fabric to achieve the required smoothness and texture. In order to adapt to non-woven fabrics of different thicknesses, a spring telescopic rod 11 and a mounting frame 10 are used. Through the cooperation of the two, the pressure of the calendering roller 9 can be flexibly adjusted to ensure that a uniform calendering effect can be obtained regardless of how the thickness of the non-woven fabric changes. During the calendering process, if the non-woven fabric needs to be continuously heated, it can be achieved by rotating the feed roller 2 back and forth. The non-woven fabric can be continuously moved on the surface of the heating roller 8, thereby keeping the non-woven fabric in a heated state and ensuring uniform heating. In addition, in order to adjust the angle of the non-woven fabric when heated to achieve a more uniform heating effect, the device is also designed with an adjustable guide roller 3. When the distance between the two guide rollers 3 needs to be adjusted, the operator can start the motor 6, and the motor 6 drives the rotating rod 13 to rotate. The gear 16 outside the rotating rod 13 will also rotate accordingly, and further cooperate with the rack 14 on the side wall of the moving block 7. In this way, the moving blocks 7 can be moved closer to or away from each other, so as to conveniently adjust the angle of the non-woven fabric when heated, ensure that the non-woven fabric can receive heat more evenly during the heating process, and improve the uniformity and quality of the calendering effect.

[0029] The above embodiments only express a SMS nonwoven fabric multi-roll composite calendering device or several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model shall be based on the attached claims.

[0030] In the present invention, unless otherwise clearly stipulated and limited, for example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

Claims

1. A multi-roll composite calendering device for SMS nonwoven fabrics, characterized in that: The invention comprises a base (1), the top of which is provided with a rotatable feed roller (2) and a discharge roller (5), the top of which is provided with a frame (4), the interior of which is provided with a spring telescopic rod (11), the telescopic end of which is provided with a mounting frame (10), the interior of which is provided with a calendering roller (9) for calendering non-woven fabrics, the interior of which is provided with a heating roller (8) for heating non-woven fabrics, the interior of which is provided with a heating rod (12), the outer wall of which is provided with a plurality of exhaust holes for exhausting air, the top of which is provided with a rectangular groove, the interior of which is provided with a movable block (7) on both sides, the top of which is provided with a guide roller (3) for guiding non-woven fabrics, the guide rod (17) being movably provided between the two movable blocks (7), the two ends of which are respectively connected to the inner walls of the rectangular groove on both sides.

2. The SMS nonwoven fabric multi-roll composite calendering equipment according to claim 1, characterized in that: A motor (6) is disposed at the front end of the base (1); an output shaft of the motor (6) is provided with a rotating rod (13) via a coupling; one end of the rotating rod (13) extends into the interior of the rectangular groove and is rotatably connected to the inner wall of the rectangular groove; a gear (16) is disposed outside the rotating rod (13); and racks (14) meshingly connected to the gear (16) are disposed on opposite sides of the two moving blocks (7).

3. The SMS nonwoven fabric multi-roll composite calendering equipment according to claim 2, characterized in that: A limiting block (15) is provided on one side of the rack (14), and a limiting groove for the limiting block (15) to move is provided on the inner wall of the rectangular groove.

Citation Information

Patent Citations

  • Three-roller non-woven fabric composite calender

    CN210916667U