A micro pile foundation reinforcement cage processing platform

By using solid rings and fixed rings on the steel cage processing platform to control the steel cage, the problems of large positioning errors in the traditional method and the difficulty of controlling the protective layer are solved, which improves processing accuracy and efficiency, and ensures the integrity of the steel protective layer.

CN222715980UActive Publication Date: 2025-04-04SINOHYDRO BUREAU 14 CO LTD
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Patent Information

Application Number
CN202323539957.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-25
Publication Date
2025-04-04
Estimated Expiration
2033-12-25

AI Technical Summary

Technical Problem

The positioning error of the steel cage processed by traditional methods is large, stirrups are not easy to tie, and the thickness of the steel protective layer is not easy to control, resulting in low construction efficiency, and hidden dangers in the quality of the pile foundation after forming and poor durability.

Method used

A micro pile foundation steel cage processing platform is provided. The shape and main bar position of the steel cage are controlled through the solid ring and the fixed ring to ensure that the concrete steel bar protective layer completely wraps the steel cage.

Benefits of technology

The processing accuracy and processing speed of the micro pile foundation steel cage is improved, the rework rate is reduced, the processing efficiency is improved, and the integrity of the steel bar protective layer is ensured.

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Abstract

The present application is about a micro-pile foundation steel cage processing platform. The micro-pile foundation steel cage processing platform includes: a front bracket and a rear bracket; the tripod wrapped by the front bracket is an "A" type frame, the reinforcement bar is installed between the middle parts of the two symmetrical tripods, the top beam bar is installed on the top of the two tripods, the two solid rings are respectively installed on the connection points between the top beam bar and the two tripods, and the fixed ring is arranged on the outer ring of the solid ring at equal intervals. The rear bracket structure is the same as the front bracket, the radius of the solid ring is smaller than the solid ring, and the fixed ring is arranged on the solid ring at equal intervals. The solution provided by the present application can control the shape of the steel cage and the position of the main bars through the solid ring and the fixed ring, effectively improve the processing accuracy and processing speed of the micro-pile foundation steel cage, reduce the rework rate, and improve the processing efficiency; and through the effective control of the platform, it is ensured that the concrete steel protection layer outside the pile foundation steel cage can completely wrap the steel cage.
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Description

Technical Field

[0001] The present application relates to the technical field of steel cage processing, and in particular to a steel cage processing platform for micro pile foundations. Background Art

[0002] In new energy photovoltaic projects, traditional pile foundations are mostly micro pile foundations. During the construction of photovoltaic fields, a large amount of steel cages are used, and the diameter of the micro pile foundation is small. The steel cages processed by traditional methods have large positioning errors, and the steel cage hoops are not easy to tie. The thickness of the steel protection layer is not easy to control, resulting in low construction efficiency, and the quality of the pile foundation after formation has hidden dangers and poor durability. Utility Model Content

[0003] In order to solve or partially solve the problems existing in the related technology, the present application provides a micro-pile foundation steel cage processing platform, which can control the shape and main reinforcement position of the steel cage through a solid ring and a fixed ring, effectively improving the processing accuracy and speed of the micro-pile foundation steel cage, reducing the rework rate, and improving the processing efficiency; and through the effective control of the platform, it is ensured that the concrete steel bar protective layer outside the pile foundation steel cage can completely wrap the steel cage.

[0004] The first aspect of the present application provides a micro pile foundation reinforcement cage processing platform, comprising:

[0005] front and rear brackets;

[0006] The front bracket includes a tripod, a reinforcing rib, a solid ring, a fixed ring and a top beam rib. The tripod is an "A"-shaped frame. The reinforcing rib is installed between the middle parts of two symmetrical tripods. The top beam rib is installed on the top of the two tripods. The two solid rings are respectively installed on the connection points between the top beam rib and the two tripods. The fixed ring is arranged on the outer ring of the solid ring at equal intervals.

[0007] The rear bracket structure is the same as the front bracket, the radius of the second solid ring is smaller than that of the first solid ring, and the second fixed ring is arranged on the second solid ring at equal intervals.

[0008] Optionally, in some embodiments of the first aspect, the top beam rib and the fixing ring are on the same plane.

[0009] Optionally, in some embodiments of the first aspect, stabilizing ribs are installed diagonally at the connection points between the two tripods and the reinforcing ribs.

[0010] Optionally, in some embodiments of the first aspect, the diameter of the solid ring 1 is 400 mm, and the diameter of the solid ring 2 is 250 mm.

[0011] Optionally, in some embodiments of the first aspect, the fixing ring 1 and the fixing ring 2 are M1 nuts.

[0012] The technical solution provided by this application may have the following beneficial effects:

[0013] The shape of the steel cage and the position of the main reinforcement are controlled by the solid ring and the fixing ring, which effectively improves the processing accuracy and speed of the micropile foundation steel cage, reduces the rework rate, and improves the processing efficiency; and through the effective control of the platform, it is ensured that the concrete steel bar protective layer outside the pile foundation steel cage can completely wrap the steel cage.

[0014] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The above and other objects, features and advantages of the present application will become more apparent through a more detailed description of exemplary embodiments of the present application in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present application.

[0016] Figure 1 It is a structural schematic diagram of a micropile foundation reinforcement cage processing platform shown in an embodiment of the present application;

[0017] Figure 2 It is a schematic diagram of the use of the micro pile foundation reinforcement cage processing platform shown in the embodiment of the present application;

[0018] Figure 3 It is a circular schematic diagram of a micropile foundation reinforcement cage processing platform shown in an embodiment of the present application.

[0019] Reference numerals:

[0020] 1-front bracket, 101-tripod, 102-reinforcement ribs, 103-solid ring one, 104-fixing ring one, 105-top beam ribs, 106-stabilizing ribs, 2-rear bracket, 201-solid ring two, 202-fixing ring two. DETAILED DESCRIPTION

[0021] The embodiments of the present application will be described in more detail below with reference to the accompanying drawings. Although the embodiments of the present application are shown in the accompanying drawings, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to make the present application more thorough and complete, and to fully convey the scope of the present application to those skilled in the art.

[0022] It should be understood that although the terms "first", "second", "third", etc. may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish the same type of information from each other. For example, without departing from the scope of this application, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0023] In the description of the present application, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0024] Unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0025] The positioning error of the steel cage processed by traditional methods is large, the hoop reinforcement of the steel cage is not easy to tie, and the thickness of the steel protection layer is not easy to control, resulting in low construction efficiency, and making the quality of the pile foundation after forming have hidden dangers and poor durability.

[0026] In response to the above problems, an embodiment of the present application provides a micro-pile foundation steel cage processing platform device, which can control the shape and main reinforcement position of the steel cage through a solid ring and a fixed ring, effectively improving the processing accuracy and speed of the micro-pile foundation steel cage, reducing the rework rate, and improving the processing efficiency; and through the effective control of the platform, it is ensured that the concrete steel bar protective layer outside the pile foundation steel cage can completely wrap the steel cage.

[0027] The technical solution of the embodiments of the present application is described in detail below with reference to the accompanying drawings.

[0028] Figure 1 It is a structural schematic diagram of a micropile foundation reinforcement cage processing platform shown in an embodiment of the present application.

[0029] See also Figure 1 A micro pile foundation reinforcement cage processing platform includes: a front support 1 and a rear support 2.

[0030] The front bracket 1 includes a tripod 101, a reinforcing rib 102, a solid ring 103, a fixing ring 104, a top beam rib 105 and a stabilizing rib 106.

[0031] The tripod 101 is welded with steel bars of diameter φ20 to form an "A"-shaped steel bar skeleton. Two reinforcing bars 102 are welded in parallel between the middle parts of the two symmetrical tripods 101. The top beam bar 105 is installed on the top of the two tripods 101. The two tripods 101 are connected as a whole through the top beam bar 105 and the reinforcing bars 102. The top beam bar 105 is made of φ20 steel bars, and the reinforcing bars 102 are made of φ12 steel bars. Stabilizing bars 106 are welded diagonally at the connection point between the two tripods 101 and the reinforcing bars 102 to improve the stability of the bottom of the front bracket 1. The solid ring 103 is a circular ring with a diameter of 400 mm made of φ12 steel bars. Two solid rings 103 are welded to the connection points of the top beam reinforcement 105 and the two tripods 101. The fixed ring 104 is an M14 nut. The fixed ring 104 is welded to the outer ring of the solid ring 103 at equal intervals. The top beam reinforcement 105 and the solid ring 103 are on the same plane. The size of the steel cage is controlled by the diameter of the solid ring 103, so as to ensure that the concrete steel protection layer outside the micropile foundation steel cage can completely wrap the steel cage, and also provide a good working platform for the processing of the micropile foundation steel cage.

[0032] The rear bracket 2 includes a second solid ring 201 and a second fixing ring 202. The structure of the rear bracket 2 is the same as that of the front bracket 1, except that the diameter of the second solid ring 201 is 250 mm, the second fixing ring 202 is an M14 nut, and the second fixing ring 202 is welded to the second solid ring 201 at equal intervals.

[0033] When this application is used, Figure 2 As shown, the stirrups are placed into the main reinforcement of the steel cage, and then the two ends of the main reinforcement of the steel cage are respectively inserted into the fixing ring 104 and the fixing ring 202 of the front bracket 1 and the rear bracket 2, so that the shape of the steel cage is fixed, the stirrups are conveniently tied, and the construction efficiency is improved.

[0034] The embodiments of the present application have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The selection of terms used herein is intended to best explain the principles of the embodiments, practical applications, or improvements to the technology in the market, or to enable other persons of ordinary skill in the art to understand the embodiments disclosed herein.

Claims

1. A micro pile foundation reinforcement cage processing platform, characterized in that: The micropile foundation reinforcement cage processing platform comprises: A front bracket (1) and a rear bracket (2); The front bracket (1) comprises a tripod (101), a reinforcing rib (102), a solid ring (103), a fixed ring (104) and a top beam rib (105); the tripod (101) is an "A"-shaped frame; the reinforcing rib (102) is installed between the middle parts of two symmetrical tripods (101); the top beam rib (105) is installed on the tops of the two tripods (101); the two solid rings (103) are respectively installed at the connection points between the top beam rib (105) and the two tripods (101); and the fixed ring (104) is arranged at equal intervals on the outer ring of the solid ring (103); The structure of the rear support (2) is the same as that of the front support (1); the radius of the second solid ring (201) is smaller than that of the first solid ring (103); and the second fixing ring (202) is arranged on the second solid ring (201) at equal intervals.

2. The micropile foundation reinforcement cage processing platform according to claim 1 is characterized by: The top beam rib (105) and the first fixing ring (103) are located on the same plane.

3. The micropile foundation reinforcement cage processing platform according to claim 1 is characterized by: Stabilizing ribs (106) are installed diagonally at the connection points between the two tripods (101) and the reinforcing ribs (102).

4. The micropile foundation reinforcement cage processing platform according to claim 1, characterized in that: The diameter of the first solid ring (103) is 400 mm, and the diameter of the second solid ring (201) is 250 mm.

5. The micropile foundation reinforcement cage processing platform according to claim 1, characterized in that: The fixing ring 1 (104) and the fixing ring 2 (202) are M14 nuts.