A dam casting template

By designing the dam casting formwork for the support unit and screw adjustment mechanism, the problem of low installation efficiency of existing formwork is solved, and stable connection and efficient installation between panels are achieved.

CN222715988UActive Publication Date: 2025-04-04CHONGQING ZHONGBAI STEEL STRUCTURE MFG CO LTD
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Patent Information

Application Number
CN202421509526.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-04
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

During the installation process, the existing dam pouring formwork is small in contact area and friction between adjacent panels, which makes it easy to move relative when adjusting the screw mechanism, and it needs to be adjusted repeatedly, resulting in low installation efficiency.

Method used

A dam pouring formwork is designed, including a support unit and a screw adjustment mechanism. The support unit is connected multiple times by the panel and the support frame, and the design of anchor rods and connecting blocks ensures a stable connection between the panels; the screw adjustment mechanism adjusts the angle of the panel through the design of the threaded rod and the rod sleeve, and ensures the stability of the panel through the rotating connection between the circular pin and the connecting plate.

Benefits of technology

Through this design, the relative displacement of the panel when operating the screw adjustment mechanism is avoided, the installation efficiency is improved, and safety hazards are eliminated, ensuring the flatness of the dam surface.

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Abstract

The utility model discloses a dam casting template, including a support unit and a screw adjustment mechanism, wherein the support unit is arranged in a plurality, each group of support units includes a panel and a support frame, the front wall of the panel is provided with a plurality of anchor rods in an array, the left and right ends of the top of the panel are respectively fixed with connecting plates, a connecting block is convexly provided between the two connecting plates at the bottom of the panel, the support frame is fixedly provided on the front side of the panel, and the upper and lower sides of the front end of the support frame are respectively fixed with connecting ears, a plurality of support units are connected in sequence up and down and left and right, the connecting blocks of each panel are respectively rotatably connected with the connecting plates of the adjacent panels below through round pins, the screw adjustment mechanism is arranged in a plurality, each screw adjustment mechanism is arranged between two adjacent support units up and down, and is respectively rotatably connected with the two adjacent support frames. Through the above arrangement, relative displacement of the two panels when operating the screw adjustment mechanism can be avoided, which facilitates the staff to assemble a plurality of support units and improves the installation efficiency.
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Description

Technical Field

[0001] The utility model belongs to the technical field of concrete pouring, and in particular relates to a dam pouring template. Background Art

[0002] In the construction of water conservancy and hydropower projects, the design of major hydraulic structures such as dams and cofferdams has increasingly adopted full roller-compacted concrete structures. In order to achieve the goal of rapid and uninterrupted continuous construction of roller-compacted concrete, the existing technology generally adopts flip formwork for pouring. However, the angle between adjacent flip formworks is usually unable to be adjusted and is not suitable for the curved section of the dam.

[0003] The Chinese patent with announcement number CN220927854U discloses a universal flip formwork device for the straight section and reverse arc section of the dam. The scheme includes an upper panel, a lower panel and a support frame. The upper panel and the lower panel are respectively connected to the upper and lower parts of the support frame by connecting parts. The upper and lower end faces of the upper panel and the lower panel are both at acute angles to their working surfaces. The lower end of the support frame is hinged with a connecting plate and an adjusting screw mechanism for connecting adjacent support frames during construction. The above scheme uses connecting parts to connect the upper panel and the lower panel to the assembled support frame, and adjusts them until the working surfaces of the upper panel and the lower panel are at the required design angle. Then, the first set of flip formwork devices is fixed, and the remaining flip formwork devices are installed in sequence from bottom to top to achieve the adjustment of the assembly angles of adjacent panels, so as to be suitable for the construction of the straight section and reverse arc section of the dam.

[0004] In the process of assembling the remaining flip template devices from bottom to top in the above scheme, the contact area between the upper panel located below and the adjacent lower panel located above is small, and the friction between the two is small. In the process of operating the adjusting screw mechanism, the two adjacent flip template devices are prone to relative movement, requiring repeated adjustments, resulting in low installation efficiency. Utility Model Content

[0005] The utility model aims to provide a dam casting template to solve the problem of low installation efficiency existing in the above-mentioned solution.

[0006] In order to achieve the above purpose, the present invention provides the following technical solutions:

[0007] A dam casting formwork includes a support unit and a screw adjustment mechanism, wherein the support units are provided in plurality, and each group of support units includes a panel and a support frame, the front wall of the panel is provided with a plurality of anchor rods in an array, the left and right ends of the top of the panel are respectively fixed with connecting plates, and the bottom of the panel is provided with a connecting block with a semi-cylindrical bottom between the two connecting plates, the support frame is fixedly provided on the front side of the panel, and the upper and lower sides of the front end of the support frame are respectively fixed with connecting ears, and the plurality of support units are connected in sequence up and down and left and right, and the connecting blocks of each panel are respectively rotatably connected to the connecting plates of the adjacent panels below through round pins, and the screw adjustment mechanism is provided in plurality, and each screw adjustment mechanism is provided between two adjacent support units above and below, and is respectively rotatably connected to the two adjacent support frames.

[0008] The principle and effect of this technical solution:

[0009] Fix the panel of the first group of support units on the cast dam body, hoist the next support unit, make the connecting block at the bottom of the panel of the next support unit be clamped between the two connecting plates at the top of the panel of the first group of support units, and pass the round pin through the connecting plate and insert it into the end of the connecting block, so that the panel of the next support unit can rotate relative to the panel of the first group of support units, and then set a screw adjustment mechanism between the support frames of the two groups of support units, change the overall length of the screw adjustment mechanism, and then adjust the angle of the working surfaces of the panels of the two groups of support units, and fix the panel of the next support unit at the same time, and then pass multiple anchor rods through the panel of the next support unit, and repeat the above steps.

[0010] Through the above-mentioned setting, the connecting block at the bottom of the panel is rotatably connected to the connecting plate at the top of the adjacent lower panel through a round pin, which can avoid relative displacement of the two panels when operating the screw adjustment mechanism, making it convenient for staff to assemble multiple support units, improving installation efficiency, and eliminating safety hazards.

[0011] In the utility model, the end of the connecting block is provided with a sliding groove along its axis, and the round pin is slidably inserted into the sliding groove. A compression spring is provided in the sliding groove between the round pin and the end wall of the sliding groove. A through groove is provided on the front side of the sliding groove. A shift rod that slides through the through groove is fixedly provided on the side wall of the round pin, and the connecting plate is provided with a first through hole that cooperates with the round pin.

[0012] Through the above arrangement, the panel located on the upper side can rotate along the round pin, thereby achieving the purpose of rotatably connecting the two adjacent panels.

[0013] In the present invention, a convex strip is fixedly provided on the rear side of the top of the panel between the two connecting plates, and an arc-shaped notch is provided in the front of the convex strip to cooperate with the connecting block. The tops of the two connecting plates are provided with semicircular cross-sections along the axis of the first through hole, and the rear side of the bottom of the panel is provided with protrusions on the left and right sides of the connecting block respectively, and an arc-shaped notch is provided in the front of the protrusion to cooperate with the connecting plate.

[0014] Through the above arrangement, the gap between two adjacent panels can be reduced, the flatness of the dam surface can be ensured, and the practicality of the utility model can be improved.

[0015] In the present invention, a groove is provided on the front wall of the panel, a plurality of cross bars are fixedly provided at intervals in the groove, a back plate is fixedly provided on the rear side of the support frame, and the back plate is fixedly connected to the plurality of cross bars by bolts.

[0016] Through the above-mentioned setting, the weight of the panel can be reduced, the transportation of the device can be facilitated, and resources can be saved. By setting up the cross bar, the panel can be prevented from being deformed due to concrete compression, thereby improving safety and extending the service life of the utility model.

[0017] In the present invention, a plurality of groups of second through holes are symmetrically provided on the left and right inner walls of the groove.

[0018] The principle and effect of this technical solution:

[0019] After the panels of the plurality of support units arranged in the left and right directions are adjusted to appropriate positions, fastening bolts are inserted through the second through holes on the side walls of two adjacent panels. By the above arrangement, the two adjacent panels can be fixedly connected, thereby improving the integrity of the utility model.

[0020] The present invention also includes a scissors frame, which is arranged between two adjacent support frames on the left and right. The scissors frame includes a mounting plate, a first support rod and two second support rods. The mounting plate is fixedly arranged on the rear side of the first support rod, and the two second support rods are respectively located on both sides of the first support rod and are respectively fixedly arranged on the front wall of the mounting plate. The two ends of the first support rod and the two second support rods away from the mounting plate are respectively fixedly connected to the adjacent back plates by bolts.

[0021] Through the above arrangement, the rigidity of a single group of support components can be enhanced, and at the same time, the support frames of the two adjacent support units on the left and right are fixedly connected, thereby further improving the integrity of the utility model.

[0022] In the present invention, the screw adjustment mechanism includes a threaded rod, a rod sleeve and a mounting seat. The bottom of the threaded rod is rotatably connected to the adjacent lower connecting ear, the bottom of the rod sleeve is threadedly sleeved on the top of the threaded rod, the top of the rod sleeve is rotatably connected to the bottom of the mounting seat, the adjacent upper connecting ear is slidably penetrated with an insertion rod, and the top of the mounting seat is rotatably sleeved on the insertion rod.

[0023] The principle and effect of this technical solution:

[0024] After the two adjacent panels are rotated and connected, pull the mounting seat so that the top of the mounting seat is aligned with the adjacent upper connecting ear, then slide the insertion rod into the mounting seat and the corresponding connecting ear, and rotate the rod sleeve. Since the threaded rod cannot rotate with the rod sleeve, the threaded rod moves relative to the rod sleeve as the rod sleeve rotates, and the total length of the threaded rod and the rod sleeve changes, thereby driving the adjacent upper panel to rotate.

[0025] Through the above arrangement, the purpose of adjusting the angle of the working surfaces of the panels of the two groups of support units by operating the screw adjustment mechanism and fixing the panel of the next support unit is achieved, thereby improving the practicality of the utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is the axonometric drawing of the overall structure of the utility model;

[0027] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0028] Figure 3 Decomposition of some parts of this utility model Figure 1 ;

[0029] Figure 4 Decomposition of some parts of this utility model Figure 2 ;

[0030] Figure 5 Decomposition of some parts of this utility model Figure 3 ;

[0031] Figure 6 Decomposition of some parts of this utility model Figure 4 ;

[0032] Figure 7 Decomposition of some parts of this utility model Figure 5 . DETAILED DESCRIPTION

[0033] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments:

[0034] The figure marks in the drawings of the specification include: 10, panel; 11, connecting plate; 111, first through hole; 12, connecting block; 121, slide groove; 122, compression spring; 123, through groove; 13, convex strip; 14, convex block; 15, cross bar; 16, second through hole; 17, groove; 20, support frame; 21, connecting ear; 22, back plate; 30, anchor rod; 40, round pin; 41, shift rod; 50, screw adjustment mechanism; 51, threaded rod; 52, rod sleeve; 53, mounting seat; 54, insertion rod; 60, scissors frame; 61, mounting plate; 62, first support rod; 63, second support rod.

[0035] As attached Figure 1-7 As shown, the utility model discloses a dam casting formwork, including a support unit and a screw adjustment mechanism 50, wherein the support units are arranged in plurality, and each group of support units includes a panel 10 and a support frame 20, and the front wall of the panel 10 is pierced with a plurality of anchor rods 30 in an array, and the left and right ends of the top of the panel 10 are respectively fixed with connecting plates 11, and the bottom of the panel 10 is provided with a connecting block 12 with a semi-cylindrical bottom between the two connecting plates 11. The support frame 20 is fixedly arranged on the front side of the panel 10, and the upper and lower sides of the front end of the support frame 20 are respectively fixed with connecting ears 21. The multiple support units are connected in sequence up and down and left and right, and the connecting block 12 of each panel 10 is rotatably connected to the connecting plate 11 of the adjacent panel 10 below through a round pin 40. The screw adjustment mechanism 50 is arranged in plurality, and each screw adjustment mechanism 50 is arranged between two adjacent support units above and below, and is rotatably connected to the two adjacent support frames 20 respectively.

[0036] In this embodiment, a slide groove 121 is provided at the end of the connecting block 12 along its axis, and the round pin 40 is slidably inserted into the slide groove 121. A compression spring 122 is provided in the slide groove 121 between the round pin 40 and the end wall of the slide groove 121. A through groove 123 is provided on the front side of the slide groove 121. A shift rod 41 that slides through the through groove 123 is fixedly provided on the side wall of the round pin 40, and the connecting plate 11 is provided with a first through hole 111 that cooperates with the round pin 40.

[0037] In this embodiment, a ridge 13 is fixedly provided on the rear side of the top of the panel 10 between the two connecting plates 11, and an arc-shaped notch is provided in the front of the ridge 13 to cooperate with the connecting block 12. The tops of the two connecting plates 11 are provided with semicircular cross-sections along the axis of the first through hole 111, and the rear side of the bottom of the panel 10 is provided with protrusions 14 on the left and right sides of the connecting block 12, respectively, and an arc-shaped notch is provided in the front of the protrusion 14 to cooperate with the connecting plate 11.

[0038] In this embodiment, a groove 17 is provided on the front wall of the panel 10, and a plurality of cross bars 15 are fixedly provided at intervals in the groove 17. A back plate 22 is fixedly provided on the rear side of the support frame 20, and the back plate 22 is fixedly connected to the plurality of cross bars 15 by bolts.

[0039] In this embodiment, a plurality of groups of second through holes 16 are symmetrically provided on the left and right inner walls of the groove 17 .

[0040] In this embodiment, a scissors rack 60 is further included, which is arranged between two adjacent support racks 20 on the left and right. The scissors rack 60 includes a mounting plate 61, a first support rod 62 and two second support rods 63. The mounting plate 61 is fixedly arranged on the rear side of the first support rod 62, and the two second support rods 63 are respectively located on both sides of the first support rod 62 and are respectively fixedly arranged on the front wall of the mounting plate 61. The two ends of the first support rod 62 and the two second support rods 63 away from the mounting plate 61 are respectively fixedly connected to the adjacent back panel 22 by bolts.

[0041] In this embodiment, the screw adjustment mechanism 50 includes a threaded rod 51, a rod sleeve 52 and a mounting seat 53. The bottom of the threaded rod 51 is rotatably connected to the adjacent lower connecting ear 21, the bottom of the rod sleeve 52 is threadedly sleeved on the top of the threaded rod 51, the top of the rod sleeve 52 is rotatably connected to the bottom of the mounting seat 53, the adjacent upper connecting ear 21 is slidably penetrated with an insertion rod 54, and the top of the mounting seat 53 is rotatably sleeved on the insertion rod 54.

[0042] The specific implementation process is as follows:

[0043] The panel 10 of the first group of support units is fixedly set on the cast dam body, and the next support unit is hoisted so that the connecting block 12 at the bottom of the panel 10 of the next support unit is clamped between the two connecting plates 11 at the top of the panel 10 of the first group of support units, and the round pin 40 is passed through the connecting plate 11 and inserted into the end of the connecting block 12 so that the panel 10 of the next support unit can rotate relative to the panel 10 of the first group of support units. Then, a screw adjustment mechanism 50 is set between the support frames 20 of the two groups of support units, and the overall length of the screw adjustment mechanism 50 is changed, thereby adjusting the angle of the working surfaces of the panels 10 of the two groups of support units. At the same time, the panel 10 of the next support unit is fixed, and then multiple anchor rods 30 are passed through the panel 10 of the next support unit, and the above steps are repeated.

[0044] After the panels 10 of the plurality of support units arranged in the left-right direction are adjusted to appropriate positions, fastening bolts are passed through the second through holes 16 on the side walls of two adjacent panels 10 that are close to each other.

[0045] After the two adjacent panels 10 are rotated and connected, the mounting seat 53 is pulled so that the top of the mounting seat 53 is aligned with the adjacent upper connecting ear 21, and then the insertion rod 54 is slidably inserted into the mounting seat 53 and the corresponding connecting ear 21, and the rod sleeve 52 is rotated. Since the threaded rod 51 cannot rotate with the rod sleeve 52, the threaded rod 51 rotates with the rod sleeve 52 and moves relative to the rod sleeve 52. The total length of the threaded rod 51 and the rod sleeve 52 changes, thereby driving the adjacent upper panel 10 to rotate.

[0046] The above description is merely an embodiment of the present invention, and the commonly known specific technical solutions or features in the solution are not described in detail here. It should be noted that for those skilled in the art, without departing from the technical solution of the present invention, several variations and improvements can be made, which should also be considered as the scope of protection of the present invention, and these will not affect the effect of the implementation of the present invention and the practicality of the patent. The scope of protection claimed in this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.

Claims

1. A dam casting template, characterized in that: include: A support unit, wherein the support units are arranged in a plurality, each group of support units comprises a panel and a support frame, the front wall of the panel is provided with a plurality of anchor rods in an array, the left and right ends of the top of the panel are respectively fixedly provided with connecting plates, a connecting block with a semi-cylindrical bottom is convexly provided between the two connecting plates at the bottom of the panel, the support frame is fixedly provided at the front side of the panel, and connecting ears are respectively fixedly provided at the upper and lower sides of the front end of the support frame, the plurality of support units are sequentially connected up and down and left and right, and the connecting blocks of each panel are rotatably connected with the connecting plates of the adjacent panels below through round pins; The screw adjustment mechanism is provided in multiple numbers, each screw adjustment mechanism is provided between two upper and lower adjacent support units, and is rotatably connected to two adjacent support frames respectively.

2. The dam casting template according to claim 1, characterized in that: The end of the connecting block is provided with a sliding groove along its axis, and a round pin is slidably inserted in the sliding groove. A compression spring is arranged in the sliding groove between the round pin and the end wall of the sliding groove. A through groove is arranged on the front side of the sliding groove. A lever slidingly penetrated through the through groove is fixedly arranged on the side wall of the round pin. The connecting plate is provided with a first through hole cooperating with the round pin.

3. The dam casting template according to claim 2, characterized in that: A convex strip is fixedly provided on the rear side of the top of the panel between the two connecting plates, and an arc-shaped notch is provided in the front of the convex strip to cooperate with the connecting block. A semicircular cross-section is provided on the top of the two connecting plates along the axis of the first through hole. A convex block is respectively provided on the left and right sides of the connecting block on the rear side of the bottom of the panel, and an arc-shaped notch is provided in the front of the convex block to cooperate with the connecting plate.

4. The dam casting template according to claim 1, characterized in that: The front wall of the panel is provided with a groove, a plurality of cross bars are fixedly arranged at intervals in the groove, a back plate is fixedly arranged on the rear side of the support frame, and the back plate is fixedly connected to the plurality of cross bars by bolts.

5. The dam casting template according to claim 4, characterized in that: A plurality of groups of second through holes are symmetrically arranged on the inner walls on the left and right sides of the groove.

6. The dam casting template according to claim 5, characterized in that: It also includes a scissors frame, which is arranged between two adjacent support frames on the left and right. The scissors frame includes a mounting plate, a first support rod and two second support rods. The mounting plate is fixedly arranged on the rear side of the first support rod, and the two second support rods are respectively located on both sides of the first support rod and are respectively fixedly arranged on the front wall of the mounting plate. The two ends of the first support rod and the ends of the two second support rods away from the mounting plate are respectively fixedly connected to the adjacent back plates by bolts.

7. The dam casting template according to claim 1, characterized in that: The screw adjustment mechanism includes a threaded rod, a rod sleeve and a mounting seat. The bottom of the threaded rod is rotatably connected to the adjacent lower connecting ear, the bottom of the rod sleeve is threadedly sleeved on the top of the threaded rod, the top of the rod sleeve is rotatably connected to the bottom of the mounting seat, the adjacent upper connecting ear is slidably penetrated by an insertion rod, and the top of the mounting seat is rotatably sleeved on the insertion rod.

Citation Information

Patent Citations

  • Universal overturning template device for straight section and reverse arc section of dam

    CN220927854U