A pneumatic tilting kettle bottom valve
By installing installation rings, return rings, torsion springs and return plugs in the valve pipe of the pneumatic inclined kettle bottom valve, one-way flow and reverse closure of the medium are achieved, and the problem of backflow of the medium in the prior art is solved, and the safety and reliability of the equipment are improved.
Patent Information
- Application Number
- CN202421587664.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-06
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-07-06
AI Technical Summary
When used in chemical, pharmaceutical and other industries, the existing pneumatic inclined kettle bottom valves lack the ability to check the media, causing the media to flow backwards in the pipeline, causing equipment damage and safety accidents.
By setting up a mounting ring, a return ring, a torsion spring and a return plug in the valve pipe, the one-way flow and reverse closure of the medium are achieved, and the check-return capability is achieved.
Effectively prevent the medium from flowing back in the pipeline, reduce the situation of the medium backflow back into the reactor or other equipment, and reduce the probability of equipment damage and safety accidents.
Smart Images

Figure CN222717525U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of kettle bottom valves, in particular to a pneumatic tilting kettle bottom valve. Background Art
[0002] As the name implies, a kettle bottom valve is a valve installed at the bottom of a container such as a storage tank or reactor. It is mainly used to control and discharge liquids or gases in the container. The kettle bottom valve is designed with high reliability and safety, and can usually withstand challenges such as changes in temperature and pressure. The installation position of this valve enables it to play a great role in reducing erosion and extending its service life. The pneumatic tilting kettle bottom valve is a tilting valve driven by a pneumatic device, which is used to control the entry and exit of materials at the bottom of the reactor. Its design takes into account the shape of the kettle bottom and the operating requirements to ensure the thoroughness of material discharge, no dead angles and good sealing.
[0003] After searching, a pneumatic tilting kettle bottom valve with a publication number of CN219570931U is found, which specifically discloses a pneumatic tilting kettle bottom valve, including a valve body, a ball body arranged in the valve body, a cover plate is also arranged on the outside of the valve body, and a connecting part is also arranged between the cover plate and the valve body, which is connected to the cover plate after passing through the valve body through a fastener provided, so as to clamp the connecting part between the valve body and the cover plate, so that the sealing between the ball body and the connecting part is better, and at the same time, a packing gland and a valve stem are also provided on the valve body, and the valve stem is connected to the ball through a provided connecting end, and a driving member is also provided on the valve body, and the driving member is connected to the valve stem through a provided connecting member. When the driving member is an electric or pneumatic device, the valve can be automatically opened and closed, and the connection with the valve stem by the connecting member makes it convenient to disassemble and assemble the driving member and the valve stem, so that the maintenance and maintenance of the equipment are simple and convenient, and after disassembling the connecting member, the packing gland is convenient to separate from the valve body, so as to facilitate the replacement of the packing.
[0004] During the use of the existing pneumatic tilting kettle bottom valve, since the application scope of the pneumatic tilting kettle bottom valve is mostly in the chemical, pharmaceutical and other industries, and in these industries, when the medium passes through the pneumatic tilting kettle bottom valve, unexpected situations may occur, causing backflow and the like, and the pneumatic tilting kettle bottom valve in the above-mentioned comparative case lacks the ability to check the medium. Therefore, after long-term use, the pneumatic tilting kettle bottom valve cannot effectively prevent the medium from flowing back in the pipeline. No matter it is a gas medium or a fluid medium, under specific working conditions, such as system pressure fluctuations, power outages or other emergency situations, the medium will flow back into the reactor or other equipment, causing equipment damage and safety accidents.
[0005] Therefore, it is necessary to invent a pneumatic tilting kettle bottom valve to solve the above problems. Utility Model Content
[0006] The utility model aims to provide a pneumatic tilting kettle bottom valve, which can realize the check function of the pneumatic tilting kettle bottom valve through a valve pipe, a mounting ring, a fixing bolt, a reflux ring, a torsion spring and a reflux plug, so that the pneumatic tilting kettle bottom valve can effectively prevent the medium from flowing back in the pipeline when used in the chemical industry, pharmaceutical industry and other industries. When encountering system pressure fluctuations, power outages or other emergency situations, timely check can reduce the medium from flowing back into the reactor or other equipment, reduce the loss of the equipment caused by the reflux and the probability of safety accidents, so as to solve the problem of the pneumatic tilting kettle bottom valve in the prior art. During the process, since the application scope of the pneumatic tilting kettle bottom valve is mostly in the chemical, pharmaceutical and other industries, and in these industries, when the medium passes through the pneumatic tilting kettle bottom valve, unexpected situations may occur, causing backflow and the like, and the pneumatic tilting kettle bottom valve in the above-mentioned comparative case lacks the ability to check the medium. Therefore, after long-term use, the pneumatic tilting kettle bottom valve cannot effectively prevent the medium from flowing back in the pipeline. No matter it is a gas medium or a fluid medium, under specific working conditions, such as system pressure fluctuations, power outages or other emergency situations, the medium will flow back into the reactor or other equipment, causing equipment damage and safety accidents.
[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pneumatic tilting kettle bottom valve, comprising a valve body, which is used to carry a main body for installing internal components of the pneumatic tilting kettle bottom valve;
[0008] The valve pipe is arranged on one side of the outside of the valve body and is used for the circulation of the medium. A docking flange is fixedly installed on the outside of the valve pipe, and a docking hole is opened on the outside of the docking flange.
[0009] The mounting ring is arranged inside the valve tube and is used to add non-return capability to the pneumatic tilting kettle bottom valve, and a fixing bolt is passed through the outside of the mounting ring, one end of the fixing bolt is movably connected with a reflux ring, one side of the reflux ring is provided with an embedded groove, a torsion spring is fixedly installed on the outside of the reflux ring, a reflux plug is fixedly installed on one end of the torsion spring, and an embedded block is fixedly installed on one side of the reflux plug;
[0010] The metal valve seat is arranged above the valve body and is used for connecting with the inclined pneumatic controller. A stuffing box is fixedly installed above the metal valve seat, an upper pressure plate is fixedly installed above the stuffing box, and an inclined pneumatic controller is arranged above the upper pressure plate.
[0011] Preferably, a stud bolt penetrates the bottom of the valve body, one end of the stud bolt is movably connected to the valve cover, and the outside of the stud bolt is movably connected to a tightening nut.
[0012] Preferably, the number of the torsion springs is set to be multiple, and the multiple torsion springs are distributed on the return ring at equal intervals.
[0013] Preferably, a sealing groove is provided inside the valve body, a cylindrical spring is arranged inside the sealing groove, and a sealing ring is fixedly mounted on one end of the cylindrical spring.
[0014] Preferably, the number of the cylindrical springs is set to be multiple, and the multiple cylindrical springs are distributed on the sealing ring at equal intervals.
[0015] Preferably, a sphere is provided on one side of the sealing ring, and a valve stem is fixedly installed above the sphere.
[0016] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0017] 1. The utility model is provided with a valve pipe, a mounting ring, a fixing bolt, a reflux ring, a torsion spring and a reflux plug. When the medium flows into the pneumatic tilting kettle bottom valve, the mounting ring and the reflux ring can be installed inside the inlet valve pipe. In this way, no matter whether the gas or fluid medium passes through the valve pipe, it will push the reflux plug and the torsion spring drives the reflux plug to extend, so that the reflux plug is separated from the reflux ring and leaks out of the gap in the valve pipe, so that the medium can flow normally. On the contrary, when the medium refluxes, the reflux plug is pushed in the opposite direction by the medium, driving the torsion spring to expand and contract, and the reflux plug and the embedded block are stuck in the embedded groove of the reflux ring, so as to achieve one-way closure and check of the valve pipe. In this way, the pneumatic tilting kettle bottom valve has the ability of check when used in combination. In this way, the pneumatic tilting kettle bottom valve can effectively prevent the medium from flowing back in the pipeline when used in the chemical industry, pharmaceutical industry and other industries. When encountering system pressure fluctuations, power outages or other emergency situations, timely check can reduce the medium from flowing back to the reactor or other equipment, and reduce the loss of the equipment caused by the reflux and the probability of safety accidents.
[0018] 2. The utility model is provided with a valve body, a sealing groove, a cylindrical spring, a sealing ring, a ball and a valve stem. When the pneumatic tilting kettle bottom valve is used, the sealing ring arranged on the outside of the ball can be driven by multiple groups of cylindrical springs to directly contact the outside of the ball, thereby blocking the gap between the ball and the inside of the valve body. When the pneumatic tilting kettle bottom valve is in a closed state, the cooperation of the sealing ring and the ball allows the device to have good sealing performance and reduce leakage of the medium. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the valve cover structure of the utility model;
[0022] Figure 3 This is a schematic diagram of the reflux plug structure of the utility model;
[0023] Figure 4 This is a schematic diagram of the spherical structure of the utility model;
[0024] Figure 5 This is a schematic diagram of the structure of the inclined pneumatic controller of the utility model.
[0025] Description of reference numerals:
[0026] 1. Valve body; 2. Valve pipe; 3. Docking flange; 4. Docking hole; 5. Stud bolts; 6. Valve cover; 7. Tightening nut; 8. Mounting ring; 9. Fixing bolts; 10. Recirculation ring; 11. Embedded groove; 12. Torsion spring; 13. Recirculation plug; 14. Embedded block; 15. Sealing groove; 16. Columnar spring; 17. Sealing ring; 18. Ball; 19. Valve stem; 20. Metal valve seat; 21. Stuffing box; 22. Upper pressure plate; 23. Tilt-type pneumatic controller. DETAILED DESCRIPTION
[0027] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0028] The utility model provides Figure 1-5 The pneumatic tilting kettle bottom valve shown comprises a valve body 1, which is used to carry a main body for mounting internal components of the pneumatic tilting kettle bottom valve;
[0029] The valve pipe 2 is arranged on one side of the outside of the valve body 1 for medium circulation, and a docking flange 3 is fixedly installed on the outside of the valve pipe 2, and a docking hole 4 is opened on the outside of the docking flange 3;
[0030] The mounting ring 8 is arranged inside the valve tube 2 and is used to add non-return capability to the pneumatic tilting kettle bottom valve, and a fixing bolt 9 is passed through the outside of the mounting ring 8, one end of the fixing bolt 9 is movably connected with a reflux ring 10, one side of the reflux ring 10 is provided with an embedded groove 11, a torsion spring 12 is fixedly installed on the outside of the reflux ring 10, a reflux plug 13 is fixedly installed on one end of the torsion spring 12, and an embedded block 14 is fixedly installed on one side of the reflux plug 13;
[0031] The metal valve seat 20 is arranged above the valve body 1 and is used for connecting with the inclined pneumatic controller 23. A stuffing box 21 is fixedly installed above the metal valve seat 20. An upper pressure plate 22 is fixedly installed above the stuffing box 21. An inclined pneumatic controller 23 is arranged above the upper pressure plate 22. When the medium refluxes, the reflux plug 13 is pushed in the reverse direction by the medium, driving the torsion spring 12 to expand and contract. The reflux plug 13 and the embedded block 14 are stuck in the embedded groove 11 of the reflux ring 10, realizing one-way closure of the valve pipe 2 to complete the purpose of non-return, and then the pneumatic inclined kettle bottom valve is closed in time through the inclined pneumatic controller 23.
[0032] like Figure 1 , Figure 2 and Figure 3 As shown, a stud bolt 5 penetrates the bottom of the valve body 1, one end of the stud bolt 5 is movably connected to a valve cover 6, and the outside of the stud bolt 5 is movably connected to a tightening nut 7. The structure of the valve cover 6 and the tightening nut 7 is simple, which is convenient for disassembling the valve body 1 after long-term use, and the pneumatic tilting kettle bottom valve is regularly cleaned to ensure the circulation of the medium. The number of torsion springs 12 is set to be multiple, and the multiple torsion springs 12 are evenly spaced on the reflux ring 10. Regardless of whether the gas or fluid medium passes through the valve pipe 2, it will push the reflux plug 13 and the torsion spring 12 drives the reflux plug 13 to extend, so that the reflux plug 13 is separated from the reflux ring 10 and leaks a gap in the valve pipe 2, so that the medium can flow normally.
[0033] like Figure 1 , Figure 4 and Figure 5 As shown, a sealing groove 15 is provided inside the valve body 1, and a cylindrical spring 16 is arranged inside the sealing groove 15. A sealing ring 17 is fixedly installed on one end of the cylindrical spring 16. The sealing ring 17 arranged outside the ball 18 can directly contact the outside of the ball 18 under the drive of multiple groups of cylindrical springs 16, thereby blocking the gap between the ball 18 and the inside of the valve body 1. The number of cylindrical springs 16 is set to be multiple, and the multiple cylindrical springs 16 are evenly spaced on the sealing ring 17. When the pneumatic tilting kettle bottom valve is in a closed state, the cooperation of the sealing ring 17 and the ball 18 allows the device to have good sealing performance and reduce leakage of the medium. A ball 18 is arranged on one side of the sealing ring 17, and a valve stem 19 is fixedly installed above the ball 18. The ball 18 has a simple structure and is easy to operate. If a fault occurs, it also reduces the maintenance difficulty of maintenance personnel, which facilitates timely maintenance of the pneumatic tilting kettle bottom valve.
[0034] The working principle of the utility model is as follows: firstly, an external power supply is connected, the pneumatic tilting kettle bottom valve is taken out, and the device is connected to an external pipeline through the valve tube 2, the docking flange 3 and the docking hole 4, and then the ball 18 and the valve stem 19 are driven to rotate through the tilting pneumatic controller 23 to allow the pneumatic tilting kettle bottom valve to circulate normally. Then, when the medium flows into the pneumatic tilting kettle bottom valve, the mounting ring 8 and the reflux ring 10 are installed inside the inlet valve tube 2. In this way, no matter whether the gas or fluid medium passes through the valve tube 2, it will push the reflux plug 13 and the torsion spring 12 will drive the reflux plug 13 to extend, so that the reflux plug 13 is separated from the reflux ring 10 and leaks a gap in the valve tube 2, so that the medium can circulate normally. Subsequently, when the medium refluxes, the reflux plug 13 is pushed in the opposite direction by the medium, driving the torsion spring 12 to expand and contract, and the reflux plug 13 and the embedded block 14 are stuck in the embedded groove 11 of the reflux ring 10, realizing a one-way sealing of the valve tube 2. The purpose of check is achieved by closing. In this way, the pneumatic tilting kettle bottom valve can be used in the chemical, pharmaceutical and other industries to effectively prevent the medium from flowing back in the pipeline. The pneumatic tilting kettle bottom valve is then closed in time through the tilting pneumatic controller 23. At the same time, when the pneumatic tilting kettle bottom valve is in use, the sealing ring 17 arranged on the outside of the ball 18 can be driven by multiple groups of columnar springs 16 to directly contact the outside of the ball 18. In this way, the gap between the ball 18 and the inside of the valve body 1 is blocked, so that when the pneumatic tilting kettle bottom valve is in a closed state, the cooperation of the sealing ring 17 and the ball 18 allows the device to have good sealing performance and reduce the leakage of the medium. Finally, after completing the installation and use of all the pneumatic tilting kettle bottom valves according to the above operations, turn off the switch of the tilting pneumatic controller 23. If it is not used for a long time, cut off the external power supply. In this way, the use process of the pneumatic tilting kettle bottom valve is completed.
[0035] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A pneumatic tilting kettle bottom valve, characterized in that: include A valve body (1) is used to carry and install the internal components of the pneumatic tilting kettle bottom valve; A valve pipe (2) is arranged on one side of the outside of the valve body (1) and is used for the circulation of a medium, and a docking flange (3) is fixedly mounted on the outside of the valve pipe (2), and a docking hole (4) is provided on the outside of the docking flange (3); A mounting ring (8) is arranged inside the valve tube (2) and is used to add a non-return capability to the pneumatic tilting kettle bottom valve, and a fixing bolt (9) is passed through the outside of the mounting ring (8), one end of the fixing bolt (9) is movably connected to a reflux ring (10), one side of the reflux ring (10) is provided with an embedded groove (11), a torsion spring (12) is fixedly installed on the outside of the reflux ring (10), one end of the torsion spring (12) is fixedly installed with a reflux plug (13), and one side of the reflux plug (13) is fixedly installed with an embedded block (14); A metal valve seat (20) is arranged above the valve body (1) and is used for connecting with an inclined pneumatic controller (23). A stuffing box (21) is fixedly installed above the metal valve seat (20), an upper pressure plate (22) is fixedly installed above the stuffing box (21), and an inclined pneumatic controller (23) is arranged above the upper pressure plate (22).
2. The pneumatic tilting kettle bottom valve according to claim 1, characterized in that: A stud bolt (5) passes through the bottom of the valve body (1); one end of the stud bolt (5) is movably connected to a valve cover (6); and the outside of the stud bolt (5) is movably connected to a tightening nut (7).
3. The pneumatic tilting kettle bottom valve according to claim 1, characterized in that: The number of the torsion springs (12) is set to be multiple, and the multiple torsion springs (12) are distributed at equal intervals on the return ring (10).
4. The pneumatic tilting kettle bottom valve according to claim 1, characterized in that: A sealing groove (15) is provided inside the valve body (1), a columnar spring (16) is provided inside the sealing groove (15), and a sealing ring (17) is fixedly mounted on one end of the columnar spring (16).
5. The pneumatic tilting kettle bottom valve according to claim 4, characterized in that: The number of the cylindrical springs (16) is set to be multiple, and the multiple cylindrical springs (16) are distributed on the sealing ring (17) at equal intervals.
6. The pneumatic tilting kettle bottom valve according to claim 4, characterized in that: A spherical body (18) is provided on one side of the sealing ring (17), and a valve stem (19) is fixedly mounted above the spherical body (18).
Citation Information
Patent Citations
Pneumatic inclined kettle bottom valve
CN219570931U